Page 2 - ESSENTIAL INSTRUCTIONS; READ THIS PAGE BEFORE PROCEEDING!
ESSENTIAL INSTRUCTIONS READ THIS PAGE BEFORE PROCEEDING! Emerson Process Management (Rosemount Analytical) designs, manufactures and testsits products to meet many national and international standards. Because theseinstruments are sophisticated technical products, you MUST properly install, use, and...
Page 3 - Instruction Manual; Safety Instructions; PREAMBLE; NOTE
Instruction Manual HASAxE-IM-HS04/2006 X-STREAM Emerson Process Management GmbH & Co. OHG S-1 Safety Instructions This instruction manual provides information about X-STREAM series gas analyzersconcerning subassemblies, functions, procedures, installation, operation and maintenance. This instruc...
Page 4 - IMPORTANT; Further graphical symbols used in this product:
X-STREAM Instruction Manual HASAxE-IM-HS 04/2006 Emerson Process Management GmbH & Co. OHG S-2 IMPORTANT Safety Instructions Wiring and Installation of this Apparatus The following safety instructions apply specifically to all EU member states. They should be strictlyadhered to in order to assur...
Page 5 - Operating and Maintaining this Apparatus
Instruction Manual HASAxE-IM-HS04/2006 X-STREAM Emerson Process Management GmbH & Co. OHG S-3 Safety Instructions Safety Instructions Operating and Maintaining this Apparatus This instrument has left the factory in com-pliance with all applicable safety regulations.To maintain this operating con...
Page 6 - SAFETY SUMMARY; Keep all fittings tight to avoid leaks. See section
X-STREAM Instruction Manual HASAxE-IM-HS 04/2006 Emerson Process Management GmbH & Co. OHG S-4 Safety Instructions ELECTRICAL SHOCK HAZARD ! Do not operate without covers secure. Do not open while energized.Installation requires access to live parts which can cause death or seriousinjury. For sa...
Page 10 - ELECTRICAL SHOCK HAZARD !
X-STREAM Instruction Manual HASAxE-IM-HS 04/2006 Emerson Process Management GmbH & Co. OHG S-8 These instruments provide a protective earth terminal. To prevent electricalshock hazards the instrument must be connected to a protective earth.Therefore the instrument has to be connected to mains by...
Page 11 - section; General Operating Instructions
Instruction Manual HASAxE-IM-HS04/2006 X-STREAM Emerson Process Management GmbH & Co. OHG S-9 Safety Instructions General Operating Instructions DANGER TO LIFE ! EXPLOSION HAZARD ! Verify all gas lines are connected as described within this manual and tight! Improper gas connections may cause ex...
Page 12 - Magnetically Operated Front Panel
X-STREAM Instruction Manual HASAxE-IM-HS 04/2006 Emerson Process Management GmbH & Co. OHG S-10 Magnetically Operated Front Panel Magnetically Operated Front Panel DANGER TO LIFE ! Persons with cardiac pacemakers should absolutely avoid magneticfields ! Negative effects on persons beyond those d...
Page 13 - able of Content; SHORT FORM GUIDE FOR THIS MANUAL; To find information about
T-1 X-STREAM Instruction Manual HASAxE-IM-HS05/2006 Emerson Process Management GmbH & Co. OHG T able of Content s SHORT FORM GUIDE FOR THIS MANUAL To find information about see chapter Safety measures ................................................ S The different instruments designs .............
Page 14 - TABLE OF CONTENTS; Preamble
T-2 X-STREAM Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG TABLE OF CONTENTS Preamble S-1 Definitions S-1 Safety Instructions S-2 General Operating Instructions ............................................................................................ S-9Mag...
Page 15 - Table of Contents; Chapter 2 Technical Data
T-3 X-STREAM Instruction Manual HASAxE-IM-HS05/2006 Emerson Process Management GmbH & Co. OHG T able of Content s Table of Contents Chapter 2 Technical Data 2-1 2-1 Common Technical Data ........................................................................................... 2-2 2-2 Model Spe...
Page 16 - Chapter 5 User Interface and Software Menus
T-4 X-STREAM Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG Chapter 5 User Interface and Software Menus 5-1 5-1 Abstract ....................................................................................................................... 5-1 5-2 The User Int...
Page 17 - Chapter 6 Initial Startup
T-5 X-STREAM Instruction Manual HASAxE-IM-HS05/2006 Emerson Process Management GmbH & Co. OHG T able of Content s 5-4-3-4-1-1 Analog Output Signal Setup .................................................................. 5-35 5-4-3-4-1-2 Analog Output Range Setup ....................................
Page 19 - Chapter 8 Troubleshooting
T-7 X-STREAM Instruction Manual HASAxE-IM-HS05/2006 Emerson Process Management GmbH & Co. OHG T able of Content s Chapter 8 Troubleshooting 8-1 8-1 Abstract ....................................................................................................................... 8-1 8-2 Solving Pro...
Page 20 - Index of Figures
T-8 X-STREAM Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG Index of Figures Index of Figures Fig. 1-1: X-STREAM GP, GPS, front side view ...................................................................................................... 1-4Fig. 1-2: X-STREA...
Page 22 - Index of Tables
T-10 X-STREAM Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG Index of Tables Index of Tables Table 1-1: Digital Inputs IN4-IN7, array ................................................................................................................ 1-20 Table 3-1...
Page 23 - echnical Description; Chapter 1; Overview
Instruction Manual HASAxE-IM-HS05/2006 X-STREAM 1-1 Emerson Process Management GmbH & Co. OHG 1 T echnical Description Chapter 1 Technical Description 1-1 Overview Emerson Process Management´s new X-STREAM gas analyzer series key features:• compact design with easily accessibleinternal component...
Page 26 - ert gas may exhaust the analyzer through a; Purge medium specifications:; x20 characters alphanumeric display
X-STREAM Instruction Manual HASAxE-IM-HS 05/2006 1-4 Emerson Process Management GmbH & Co. OHG 1-2 X-STREAM General PurposeTabletop or Rack Mount Version 1-2 X-STREAM GP, GPS This basic general purpose version containsall components within a full 19 inch housing andis intended to either be used ...
Page 29 - gas analyzers, designed for wall mounting and/or outdoor
Instruction Manual HASAxE-IM-HS05/2006 X-STREAM 1-7 Emerson Process Management GmbH & Co. OHG 1 T echnical Description Fig. 1-4: X-STREAM F, front side view & rear side view at carrying handle 1-3 X-STREAM F HEAVY INSTRUMENT! X-STREAM F gas analyzers, designed for wall mounting and/or outdoo...
Page 31 - Cable glands for mains and signal cables
Instruction Manual HASAxE-IM-HS05/2006 X-STREAM 1-9 Emerson Process Management GmbH & Co. OHG 1 T echnical Description 1-3 X-STREAM F Fig. 1-6: X-STREAM F, bottom view 1 Cable glands for mains and signal cables 2 Gas inlet and outlet fittings and purge gas outlet fitting 3 Purge gas inlet fittin...
Page 32 - Terminals for signal cables
X-STREAM Instruction Manual HASAxE-IM-HS 05/2006 1-10 Emerson Process Management GmbH & Co. OHG 1-3 X-STREAM F 1 Terminals for signal cables 2 Mains EMI filter 3 Cable glands for mains and signal cables 4 Mains terminals with integrated fuses Fig. 1-7: X-STREAM F, mains and signal terminals (fro...
Page 33 - -4 Reserved For Future Use; Reserved For Future Use
Instruction Manual HASAxE-IM-HS05/2006 X-STREAM 1-11 Emerson Process Management GmbH & Co. OHG 1 T echnical Description 1-4 Reserved For Future Use 1-4 Reserved For Future Use
Page 34 - or stainless steel
X-STREAM Instruction Manual HASAxE-IM-HS 05/2006 1-12 Emerson Process Management GmbH & Co. OHG 1-5 Gaspath Design 1-5 Gaspath Design Various materials are available to provide abest possible analyzer adaption to the appli-cation. Materials are selected taking intoaccount e.g. diffusion rate, co...
Page 35 - Gas Path Variations
Instruction Manual HASAxE-IM-HS05/2006 X-STREAM 1-13 Emerson Process Management GmbH & Co. OHG 1 T echnical Description 1-5 Gaspath Design Depending on the application and the selectedoptions several gas paths configurations are 1-5-5 Gas Path Variations available, as shown in the following figu...
Page 36 - Sample gas
X-STREAM Instruction Manual HASAxE-IM-HS 05/2006 1-14 Emerson Process Management GmbH & Co. OHG Fig. 1-10: Single channel or serial tubing, with options V1 V2 Sample gas (V3) V4 Analyzer Solenoid valves (option) Sample pump (option) Gas outlet (OUT K1) 1-5 Gaspath Design
Page 38 - -6 Optional Gas Path Components
X-STREAM Instruction Manual HASAxE-IM-HS 05/2006 1-16 Emerson Process Management GmbH & Co. OHG 1-6 Optional Gas Path Components 1-6-5 Optional Heated Compartment Two optional internal heated compartmentsoffer three functionalities:At first the compartments allow to heat allphysical components a...
Page 39 - -7 Standard Interfaces; analog outputs
Instruction Manual HASAxE-IM-HS05/2006 X-STREAM 1-17 Emerson Process Management GmbH & Co. OHG 1 T echnical Description 1-7 Standard Interfaces 1-7-2 Modbus Interface The analyzers are equipped with a serialinterface supporting Modbus RTU protocol toprovide communication with external hosts(e.g....
Page 40 - -8 Optional Interfaces; digital outputs; Digital Inputs; Digital Outputs; load
X-STREAM Instruction Manual HASAxE-IM-HS 05/2006 1-18 Emerson Process Management GmbH & Co. OHG 1-8 Optional Interfaces 1-8 Optional Interfaces Optionally available are the following interfaces(in combination only):• 8 digital outputs • 7 digital inputs The interface signals are provided at subm...
Page 43 - echnical Dat; Chapter 2; Common Technical Data
X-STREAM 2-1 Instruction Manual HASAxE-IM-HS05/2006 Emerson Process Management GmbH & Co. OHG 2 T echnical Dat a Chapter 2 Technical Data This chapter lists all the analyzers technicaldata, separated into common and modelspecific data, therefore the user has to selectthe appropriate section depe...
Page 44 - -1 Common Technical Data; Site of installation
X-STREAM 2-2 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 2-1 Common Technical Data 2-1 Common Technical Data Site of installation Humidity (non condensing) < 90 % r. h. at 68 F (+20 °C)< 70 % r. h. at 104 F (+40 °C) Pollution degree 2 Installation cate...
Page 46 - Purge Option
X-STREAM 2-4 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 2-1 Common Technical Data Purge Option Purge medium (e.g. for minimizing CO 2 inter- ference, safety in events of internal leakage offlammable or/and aggressive gas etc.) mustbe dry, clean and free of ...
Page 47 - -2 Model Specific Technical Data
X-STREAM 2-5 Instruction Manual HASAxE-IM-HS05/2006 Emerson Process Management GmbH & Co. OHG 2 T echnical Dat a 2-2 Model Specific Technical Data 2-2 Model Specific Technical Data 2-2-1 X-STREAM GP, GPSTabletop or Rack Mount Version Fig. 2-1: X-STREAM GP, GPS - dimensions [approx. mm (inch)]
Page 48 - Housing
X-STREAM 2-6 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG Housing Permissible ambient temperature range 32 F to 122 F ( 0 °C to +50 °C) Weight: approx. 26.5 to 35.3 lbs (12 - 16 kg) (depending on analyzer configuration) Protection class to EN 60529: IP 20 for...
Page 49 - terminals and fuse holders (cover removed)
X-STREAM 2-7 Instruction Manual HASAxE-IM-HS05/2006 Emerson Process Management GmbH & Co. OHG 2 T echnical Dat a 2-2-1 X-STREAM GP, X-STREAM GPS Signal inputs / outputs All signal lines need to be connected to screwterminals located at the analyzer‘s rear panel. Available signals: standard: Anal...
Page 50 - Power Connection; power and signals connectors
X-STREAM 2-8 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 2-2-1-2 Sockets Version Power Connection Connection via IEC power appliance, providedat the analyzer's rear panel (fig. 2-3). Power fuses Two fuses are located in the power appliance.Fuse ratings: AC 2...
Page 52 - F Field Housing
X-STREAM 2-10 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 2-2-2 X-STREAM F 2-2-2 X-STREAM F Field Housing Fig. 2-4: X-STREAM F - dimensions (approx. mm [inch]) Housing Permissible ambient temperature range -4 F to 122 F ( -20 °C to +50 °C) Weight: approx. up...
Page 53 - Power cable gland
X-STREAM 2-11 Instruction Manual HASAxE-IM-HS05/2006 Emerson Process Management GmbH & Co. OHG 2 T echnical Dat a Power Connection Connection via internal screw terminals nearcable glands, (fig. 2-6).Cross section: max. 10 AWG (4 mm 2 ), using conductor sleeves is not required Cable entry via 1 ...
Page 54 - Signal inputs / outputs
X-STREAM 2-12 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 2-2-2 X-STREAM F Signal inputs / outputs All signal lines need to be connected to internalscrew terminals (fig. 2-7) Cross section: max. 12 AWG (2.5 mm 2 ), using conductor sleeves is not required Cab...
Page 55 - Information on the Nameplate Label; Model and installed measuring; ANALOG
X-STREAM 2-13 Instruction Manual HASAxE-IM-HS05/2006 Emerson Process Management GmbH & Co. OHG 2 T echnical Dat a 2-3 Information on the Nameplate Label The analyzer nameplate label gives importantinformation about the instrument‘s confi-guration, installed measuring principle(s),sample gas(es),...
Page 57 - Principles; Chapter 3; series analyzers support several
X-STREAM 3-1 Instruction Manual HASAxE-IM-HS05/2006 Emerson Process Management GmbH & Co. OHG 3 Principles Chapter 3 Measuring Principles 3-1 Infrared Measurement (IR)Ultraviolet Measurement (UV) X-STREAM series analyzers support several measuring principles or combinations ofprinciples, dependi...
Page 58 - Transmission of Interference Filters
X-STREAM 3-2 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 3-1 Infrared (IR) and Ultraviolet (UV) Measurement Fig. 3-1: Absorption Bands of Measured Gases and Transmission of Interference Filters A pyroelectrical detector generates a signalusing the effect of ...
Page 59 - Opto Pneumatic Measuring Principle
X-STREAM 3-3 Instruction Manual HASAxE-IM-HS05/2006 Emerson Process Management GmbH & Co. OHG 3 Principles 3-1-2 Opto Pneumatic Measuring Principle This high performance principle is used for IRand UV measurements and utilizes a separatedanalysis cell whose one side is passed by thesample gas. T...
Page 60 - Technical Implementation
X-STREAM 3-4 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG The detector is filled with the gas to bemeasured and therefore sensitive to the relatedcharacteristic wavelength band only. The absorption chamber is sealed with awindow transparent for IR radiation [...
Page 62 - traces existent by diffusion.; Photometer Assembly with Pyro Detector
X-STREAM 3-6 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG Fig. 3-4 shows the mechanical design of anpyro detector assembly: Attached to the chopper are IR source (07) aswell as analysis cell (09) with signal detectorunit (filter cell 14 / 15) and pyroelectric...
Page 64 - Photometer Assembly with Gas Detector
X-STREAM 3-8 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG The design of a gas detector photometerassembly is on principle similiar to the pyrodetector design. One main difference is the analysis cell, thatnow is lengthwise divided and both endssealed with win...
Page 65 - -2 Oxygen Measurement; pO2 = paramagnetical sensor; Paramagnetic Measurement; Approved Solvents
X-STREAM 3-9 Instruction Manual HASAxE-IM-HS05/2006 Emerson Process Management GmbH & Co. OHG 3 Principles 3-2 Oxygen Measurement 3-2 Oxygen Measurement Two different principles are used for measuringoxygen concentrations. The currently usedprinciple is given by the channel code (samplegas desig...
Page 66 - -2 Oxygen Measurement; Assembly Principle
X-STREAM 3-10 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 3-2 Oxygen Measurement Fig. 3-6: Paramagnetic Oxygen Detector, Assembly Principle 1 Permanentmagnet 2 Platinum wire 3 Mirror 4 Glass ball 5 Loop 6 Photodetector 7 Light source 8 Preamplifier 9 Display...
Page 68 - Lead
X-STREAM 3-12 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 3-2 Oxygen Measurement Resistance (6) Thermistor (5) (11) (red) (black) (+) Lead anode (1) (-) Gold cathode (2) Electrochemical reaction: O 2 + 2 Pb 2 PbO Electrolyte (3) 2 Pb + 2 H 2 O 2 PbO + 4 H + ...
Page 69 - Electrochemical Sensor; cross interference by accompanying gases; NH
X-STREAM 3-13 Instruction Manual HASAxE-IM-HS05/2006 Emerson Process Management GmbH & Co. OHG 3 Principles 3-2 Oxygen Measurement 3-2-3 Special Hints on Oxygen Sensors Paramagnetic SensorThe table below shows how accompanyinggases interfere the paramagnetical oxygenmeasurement. If the concentra...
Page 70 - Thermal Conductivity Measurement; Thermal Conductivities; Principle of Operation; and in a reference gas stream (R; ) is adjusted to zero; -3 Thermal Conductivity Measurement
X-STREAM 3-14 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 3-3 Thermal Conductivity Measurement Thermal Conductivity Measurement primarilyis used for measuring concentrations of hydrogen (H 2 ) and helium (He). These gases are characterized by their specific ...
Page 71 - thermal isolation removed
X-STREAM 3-15 Instruction Manual HASAxE-IM-HS05/2006 Emerson Process Management GmbH & Co. OHG 3 Principles 3-3-2 Technical Implementation A block made either of aluminum, stainlesssteel or hastelloy contains two gas paths. Both,the volume of the block and the mass of thesensors have been minimi...
Page 72 - -4 Measurement Specification; Gas component
X-STREAM 3-16 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 3-4 Measurement Specification 3-4 Measurement Specification Sample gas components and measuring ranges (standard configurations *) ) Note!The following table shows generic data. The sample gas(es) and...
Page 73 - Performance Specifications; Table 3-7: Measurement Performance Specifications
X-STREAM 3-17 Instruction Manual HASAxE-IM-HS05/2006 Emerson Process Management GmbH & Co. OHG 3 Principles 3-4 Measurement Specification Performance Specifications Table 3-7: Measurement Performance Specifications 1 Related to full scale 2 Related to measuring value;1 psi = 68.95 hPa 3 From gas...
Page 75 - Installation; Chapter 4; Abstract
X-STREAM 4-1 Instruction Manual HASAxE-IM-HS07/2006 Emerson Process Management GmbH & Co. OHG 4 Installation Chapter 4 Installation This chapter describes how to install the diffe-rent analyzer models in a safe manner andgives instructions on what to care about. Carefully examine the shipping ca...
Page 76 - Gas Conditioning; Furthermore the gases must be
X-STREAM 4-2 Instruction Manual HASAxE-IM-HS 07/2006 Emerson Process Management GmbH & Co. OHG 4-1 Installation - Abstract To stay in compliance with regulations regar-ding electromagnetic compatibility it is recom-mended to use only shielded cables, asoptionally available from Emerson ProcessMa...
Page 77 - TOXIC GAS HAZARDS!
X-STREAM 4-3 Instruction Manual HASAxE-IM-HS07/2006 Emerson Process Management GmbH & Co. OHG 4 Installation 4-2 Installation - Gas Conditioning Do not interchange gas inlet and outlet! All gases must be conditioned beforesupplying! When supplying corrosive gases ensure that gas path componentsa...
Page 78 - Internal Solenoid Valve Block
X-STREAM 4-4 Instruction Manual HASAxE-IM-HS 07/2006 Emerson Process Management GmbH & Co. OHG Internal Solenoid Valve Block Supply overpressure for all gases is limited to0.7 to 7.2 psi (50 to 500 hPa) when the analyzeris equipped with an internal solenoid valveblock. Overpressure valve Flowmet...
Page 79 - Electrical Connections; Hints on wiring signal inputs and outputs
X-STREAM 4-5 Instruction Manual HASAxE-IM-HS07/2006 Emerson Process Management GmbH & Co. OHG 4 Installation 4-3 Electrical Connections 4-3 Installation - Electrical Connections ELECTRICAL SHOCK HAZARD! Installation and connecting power and signal cables are subject to qualifiedpersonnel only ta...
Page 80 - Detailled Installation Instructions
X-STREAM 4-6 Instruction Manual HASAxE-IM-HS 07/2006 Emerson Process Management GmbH & Co. OHG The analyzer variations X-STREAM GP andGPS are intended for horizontal orientationduring operation.X-STREAM GP / GPS with mounting framesbeside the front panel may be mounted into arack (rack mount ver...
Page 81 - Gas inlets and outlets
X-STREAM 4-7 Instruction Manual HASAxE-IM-HS07/2006 Emerson Process Management GmbH & Co. OHG 4 Installation 4-4-1 Installation - X-STREAM GP, X-STREAM GPS Fig. 4-3: Rear panel - plugs & sockets version The number and assignment of gas inlet and outlet fittings depends on the application and...
Page 82 - Preparation of signal cables
X-STREAM 4-8 Instruction Manual HASAxE-IM-HS 07/2006 Emerson Process Management GmbH & Co. OHG 4-4-1 Installation - X-STREAM GP, X-STREAM GPS Preparation of signal cables All signal cables are to be connected viasubmin-d connectors. The connectors at theanalyzer's rear panel are assigned as foll...
Page 84 - Relay status Signals
X-STREAM 4-10 Instruction Manual HASAxE-IM-HS 07/2006 Emerson Process Management GmbH & Co. OHG 4-4-1 Installation - X-STREAM GP, X-STREAM GPS Relay status Signals Design: dry relay contactsElectrical specification: max. 30 V , 1 A, 30 W Note!Take care of the special installation instructionsin ...
Page 85 - / Open sample valve or
X-STREAM 4-11 Instruction Manual HASAxE-IM-HS07/2006 Emerson Process Management GmbH & Co. OHG 4 Installation 4-4-1 Installation - X-STREAM GP, X-STREAM GPS Digital Inputs & Outputs Design: Open collector (outputs)Electrical specification:outputs: max. 30 V , 30 mA inputs: max. 30 V , intern...
Page 86 - Preparation of power cable; Earth
X-STREAM 4-12 Instruction Manual HASAxE-IM-HS 07/2006 Emerson Process Management GmbH & Co. OHG Preparation of power cable The power power inlet appliance is of type IEC.Use a standard power cable with IEC connectorcomplying with your local requirements tosupply the instrument with power. Fig. 4...
Page 87 - Cover
X-STREAM 4-13 Instruction Manual HASAxE-IM-HS07/2006 Emerson Process Management GmbH & Co. OHG 4 Installation 4-4-1 Installation - X-STREAM GP, X-STREAM GPS The number and assignment of gas inlet and outlet fittings depends on the application and is givenon a label attached to the analyzer's rea...
Page 89 - edge
X-STREAM 4-15 Instruction Manual HASAxE-IM-HS07/2006 Emerson Process Management GmbH & Co. OHG 4 Installation Modbus interface Specification and driving the interface: Chapter 9 The lower 5 terminals (# 11 - 15) of the terminalsrow next to the power terminals are reservedfor the Modbus interface...
Page 90 - edge protection, and; Failure COM
X-STREAM 4-16 Instruction Manual HASAxE-IM-HS 07/2006 Emerson Process Management GmbH & Co. OHG 4-4-1 Installation - X-STREAM GP, X-STREAM GPS Relay status Signals Design: dry relay contactsElectrical specification: max. 30 V , 1 A, 30 W Fig. 4-13: Relay status signals, block diagram Signal outp...
Page 92 - Connecting the power cable; ELECTRICAL SHOCK HAZARD!; Supported wire cross sections:
X-STREAM 4-18 Instruction Manual HASAxE-IM-HS 07/2006 Emerson Process Management GmbH & Co. OHG 4-4-1 Installation - X-STREAM GP, X-STREAM GPS Connecting the power cable The power cable is connected by screw termi-nals, located at the analyzer's rear panel. ELECTRICAL SHOCK HAZARD! Verify cables...
Page 93 - and finally
X-STREAM 4-19 Instruction Manual HASAxE-IM-HS07/2006 Emerson Process Management GmbH & Co. OHG 4 Installation 4-4-1 Installation - X-STREAM GP, X-STREAM GPS ELECTRICAL SHOCK HAZARD! Before completing the electricalconnection of the instrumen verifyscrews are tight and cables areinserted correctl...
Page 95 - Cable glands for power and signal cables
X-STREAM 4-21 Instruction Manual HASAxE-IM-HS07/2006 Emerson Process Management GmbH & Co. OHG 4 Installation 4-4-2 Installation - X-STREAM F The instrument provides internal screw termi-nals for connecting power and electrical signalcables. This requires opening the instrumentduring installatio...
Page 100 - Digital Inputs & Outputs
X-STREAM 4-26 Instruction Manual HASAxE-IM-HS 07/2006 Emerson Process Management GmbH & Co. OHG 4-4-2 Installation - X-STREAM F Digital Inputs & Outputs F o r a c c e s s i n g t h e t e r m i n a l s o p e n t h einstrument's front door. The leftmost terminalstrip is reserved for the digita...
Page 101 - PE
X-STREAM 4-27 Instruction Manual HASAxE-IM-HS07/2006 Emerson Process Management GmbH & Co. OHG 4 Installation Connecting the power cable The power cable is connected by screwterminals, located inside analyzer. Supported wire cross sections: 24 to 12 AWG (0.2 to 4 mm 2 ), no need to use wire end ...
Page 103 - Hints on Wiring Signal Inputs and Outputs; shield connected at both ends
X-STREAM 4-29 Instruction Manual HASAxE-IM-HS07/2006 Emerson Process Management GmbH & Co. OHG 4 Installation 4-5 Hints on Wiring Signal Inputs and Outputs 4-5 Installation - Hints on Wiring Emerson Process Managament has takenevery effort during the X-STREAM seriesdevelopment process to ensure ...
Page 104 - shield connected at one end
X-STREAM 4-30 Instruction Manual HASAxE-IM-HS 07/2006 Emerson Process Management GmbH & Co. OHG Local on-site conditions usually differ from testconditions and may require special measures.This is when strong fields are expected,potentially generating high parasitic currentson the cable shield ....
Page 105 - Wiring Inductive Loads; for Inductive Loads; Driving Multiple Loads
X-STREAM 4-31 Instruction Manual HASAxE-IM-HS07/2006 Emerson Process Management GmbH & Co. OHG 4 Installation 4-5-2 Wiring Inductive Loads Switching inductive loads is a standarda p p l i c a t i o n g e n e r a t i n g e l e c t r o m a g n e t i cdisturbances:The moment an inductive load (e.g....
Page 106 - Driving High Current Loads
X-STREAM 4-32 Instruction Manual HASAxE-IM-HS 07/2006 Emerson Process Management GmbH & Co. OHG • It‘s better to apply "parallel" wiring atwhich each single load is supplied by aseparate connection starting from adistribution point: Both "+" and "-" wire ofany load are ru...
Page 107 - User Interface; Chapter 5
X-STREAM 5-1 Instruction Manual HASAxE-IM-HS05/2006 Emerson Process Management GmbH & Co. OHG 5 User Interface Chapter 5 User Interface and Software Menus This chapter describes the elements of theX-STREAM user interface, the structure andthe contents of the software menus. Common to all X-STREA...
Page 108 - The Display; If this red LED is
X-STREAM 5-2 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 5-2 User Interface 5-2-1 The Display The display is either a alphanumeric 4x20character liquid cristal or vacuum fluorescencedisplay.The information shown depends on thecurrently selected menu. 5-2-2 T...
Page 109 - The Keys; Mode
X-STREAM 5-3 Instruction Manual HASAxE-IM-HS05/2006 Emerson Process Management GmbH & Co. OHG 5 User Interface 5-2 User Interface 5-2-3 The Keys Six keys are provided to operate the menusystem. Depending on the three operationmodes (measure-browse-edit) they have thefollowing functionality: ENTE...
Page 110 - horizontal; versus; vertical orientation
X-STREAM 5-4 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 5-2 User Interface LEFT key: Mode Function Measure Exit measuring screen Browse One page/level back in menu tree Edit - Shift cursor on the input field- Leave Component Selection menu - Abort editing a...
Page 111 - Software; The measuring screen shows up; MEASURING SCREEN
X-STREAM 5-5 Instruction Manual HASAxE-IM-HS05/2006 Emerson Process Management GmbH & Co. OHG 5 User Interface 5-3 Software 5-3 Software 5-3-1 Power-On Sequence After Power-On a sequence of start-up messa-ges is displayed. During this time all keys aredisabled. The sequence takes a few seconds(a...
Page 112 - Menu Structure; Type; Navigating and Editing; standard method for
X-STREAM 5-6 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 5-3 Software 4 different line types distinguish between diffe-rent functionalities: Type Description TEXT Simple text (not selectable bycursor) VARIABLE This line has 2-3 fields: 1. a description field...
Page 114 - Access Levels; Access Code 1
X-STREAM 5-8 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 5-3 Software 5-3-5 Access Levels Access levels allow to prevent unauthorizedpersonnel from changing parameters.Themenu system supports four prioritizedaccess levels, separately to be activated/deactiva...
Page 115 - Special Screens; to enter
X-STREAM 5-9 Instruction Manual HASAxE-IM-HS05/2006 Emerson Process Management GmbH & Co. OHG 5 User Interface 5-3-6 Special Screens Depending on the latest operator action oneof the following message screens (may)appear to support or inform the operator (thet w o c o n f i r m a t i o n s c r e...
Page 116 - Menu title
X-STREAM 5-10 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 5-4 Menu System 5-4 Menu System This section describes all menus of the X-STREAM gas analyzer software and how themenus are linked.Fig. 5-3 on page 5-12 gives a graphical over-view of the menu structu...
Page 117 - Power-On and Measuring Screen
X-STREAM 5-11 Instruction Manual HASAxE-IM-HS05/2006 Emerson Process Management GmbH & Co. OHG 5 User Interface 5-4 Menu System - Power-On and Measuring Screen 5-4-1 Power-On and Measuring Screen After connecting the instrument to power apower-on-self-test (POST) is started showing • copyright a...
Page 119 - Control Menu; Off
X-STREAM 5-13 Instruction Manual HASAxE-IM-HS05/2006 Emerson Process Management GmbH & Co. OHG 5 User Interface 5-4 Menu System - Control Menu 5-4-2 Control Menu Control.. Lock menus! Acknowledgements..Pump: Off Zero calibration submenu 5-4-2-1, page 5-14 Span calibration submenu 5-4-2-2, page 5...
Page 120 - key returns to the optional gas; chapter 7 Maintenance.
X-STREAM 5-14 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 5-4-2-1 Zero Calibration Menu 5-4 Menu System - Control Menu Dual channel instrument:Pressing the key returns to the optional gas component selection menu to perform thesame action for the other measu...
Page 122 - line act like the separate zero /
X-STREAM 5-16 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG Control..Adv. calibration.. 5-4-2-3 Advanced Calibration Menu 5-4 Menu System - Control Menu When this line is selected, pressing the key cancels the ongoing calibration procedurewithout any changes W...
Page 123 - line shows the currently applied gas
X-STREAM 5-17 Instruction Manual HASAxE-IM-HS05/2006 Emerson Process Management GmbH & Co. OHG 5 User Interface 5-4 Menu System - Control Menu 5-4-2-4 Calibration Status Screen The 1 st line shows the currently applied gas This line gives the measured concentration Gasflow SampleCO.1 13.304 ppmP...
Page 124 - and
X-STREAM 5-18 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 5-4-2-5 Apply Gas Menu Toggle between Sample, ZeroGas, SpanGasand None using the and keys. Entering the selected value using the key opens the related valve and closes all othervalves (except for None...
Page 126 - Setup Menu
X-STREAM 5-20 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 5-4 Menu System - Setup Menu 5-4-3 Setup Menu Setup.. Display setup menu 5-4-3-1, page 5-21 Calibration setup menu 5-4-3-2, page 5-26 In/Outputs setup menu 5-4-3-4, page 5-33 Measurement setup menu 5-...
Page 127 - menu page
X-STREAM 5-21 Instruction Manual HASAxE-IM-HS05/2006 Emerson Process Management GmbH & Co. OHG 5 User Interface 5-4 Menu System - Display Setup Menu 5-4-3-1 Display Setup Menu If system is setup accordingly access level 2code must be entered to access menu pages2 to 4 If system is setup accordin...
Page 128 - Current temperature sensor 1 value
X-STREAM 5-22 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG Current temperature sensor 1 value Set temperature unit:: °C, F Set temperature value's decimal places: 0 to 4 Current pressure value Set pressure unit:: Pa, hPa, mbar, Bar, psi Set pressure value's d...
Page 130 - On; returning to the measuring screen; min: lock all security enabled levels 1min; after the last user action
X-STREAM 5-24 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 5-4-3-1-2 Menu Access Setup Menu Use lines 1 to 3 to specify if the related accesslevel is protected by code or not:Off: Menu access is not protected.On: Access code must be entered for relatedmenus (...
Page 132 - -4 Menu System - Calibration Setup Menu; Calibration gases concentrations setup
X-STREAM 5-26 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 5-4 Menu System - Calibration Setup Menu 5-4-3-2 Calibration Setup Menu This parameter defines if the tolerance checkduring calibration procedures is activated ornot.Available options::10%: Tolerance ...
Page 133 - key while any line is selected
X-STREAM 5-27 Instruction Manual HASAxE-IM-HS05/2006 Emerson Process Management GmbH & Co. OHG 5 User Interface 5-4 Menu System - Calibration Setup Menu 5-4-3-2-1 Calibration Gases Setup Menu Setup..Calibration..Calibration gases.. Enter the concentration value for the zero gasto be used during ...
Page 134 - Interval time
X-STREAM 5-28 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 5-4 Menu System - Calibration Setup Menu 5-4-3-2-2 Interval Time Setup Menu Enter the time between two zero calibrationswhen in autocal mode. If system is setup accordingly access level 3code must be ...
Page 135 - -4 Menu System - Measurement Setup Menu; Signal damping setup menu
X-STREAM 5-29 Instruction Manual HASAxE-IM-HS05/2006 Emerson Process Management GmbH & Co. OHG 5 User Interface 5-4 Menu System - Measurement Setup Menu 5-4-3-3 Measurement Setup Menu If system is setup accordingly access level 2code must be entered to access this menu. If no pressure sensor is ...
Page 136 - key while the line is selected
X-STREAM 5-30 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 5-4-3-3-1 Signal Damping Setup Menu Enter the electronic signal damping time.Lower values give faster updated measuringresults, higher values may suppress noise fromvarying gas concentrations.Input ra...
Page 137 - CrossInterference
X-STREAM 5-31 Instruction Manual HASAxE-IM-HS05/2006 Emerson Process Management GmbH & Co. OHG 5 User Interface 5-4 Menu System - Measurement Setup Menu 5-4-3-3-2 Cross Interference Setup Menu Toggle the status for cross interferencecompensation:Available options:Off: Cross compensation inactive...
Page 140 - -4 Menu System - Analog Output Setup Menu; Trim output menu
X-STREAM 5-34 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 5-4 Menu System - Analog Output Setup Menu 5-4-3-4-1 Analog Output Setup Menu Signal: C1-C2 SignalRange: 0-20mA Scaling..Trim output.. Select the signal range.Available options:0-20 mA, 4-20 mA, LL0-2...
Page 141 - Table 5-1: Analog Output Signal Selection
X-STREAM 5-35 Instruction Manual HASAxE-IM-HS05/2006 Emerson Process Management GmbH & Co. OHG 5 User Interface Enter this line to select which values to outputvia the analog outputs.Available options are: 5-4 Menu System - Analog Output Setup Menu 5-4-3-4-1-1 Analog Output Signal Setup Option O...
Page 144 - Analog Output Signal Scaling Setup; and the nameplate label (
X-STREAM 5-38 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 5-4-3-4-1-3 Analog Output Signal Scaling Setup Dual channel instrument:Optional gas component selection menu -Select the component to be setup 5-4 Menu System - Analog Output Setup Menu Setup..In/Outp...
Page 145 - Option
X-STREAM 5-39 Instruction Manual HASAxE-IM-HS05/2006 Emerson Process Management GmbH & Co. OHG 5 User Interface 5-4 Menu System - Analog Output Setup Menu 5-4-3-4-1-4 Analog Output Signal Trimming Dual channel instrument:Pressing the key while any line is selected returns to the optional gas com...
Page 146 - Valve assignment
X-STREAM 5-40 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 5-4 Menu System - Analog Output Setup Menu 5-4-3-4-2 Valve Assignment Setup..In/Outputs..Valve assignment.. Dual channel instrument:Optional gas component selection menu -Select the component to be se...
Page 147 - -4 Menu System - Installed Options Setup Menu
X-STREAM 5-41 Instruction Manual HASAxE-IM-HS05/2006 Emerson Process Management GmbH & Co. OHG 5 User Interface 5-4-3-5 Installed Options Setup Menu If system is setup accordingly access level 3code must be entered to access this menu. 2 nd menu page DigitalInp: Yes PressSensor:InternalFlow moni...
Page 148 - MODB RTU; -4 Menu System - Communication Setup Menu
X-STREAM 5-42 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 5-4-3-6 Communication Setup Menu Protocol: MODB RTU MODB mode: 32Bit ID number: 2 Interface: RS485/2w If system is setup accordingly access level 3code must be entered to access this menu. 1 st menu p...
Page 150 - Pressing the
X-STREAM 5-44 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 5-4-3-8 Save-Load Menu If system is setup accordingly access level 3code must be entered to access this menu. Save-Load CfgData>COMport!COMport>CfgData.. Verify! Pressing the key while this line...
Page 151 - FactData This is the factory setup analyzer; Chapter 7 for a detailled description of
X-STREAM 5-45 Instruction Manual HASAxE-IM-HS05/2006 Emerson Process Management GmbH & Co. OHG 5 User Interface 2 nd menu page FactData>CfgData..CfgData>UserData..UserData>CfgData.. 5-4 Menu System - Safe-LoadMenu Explanation of terms: FactData This is the factory setup analyzer configu...
Page 152 - Selecting Yes means during calibration
X-STREAM 5-46 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 5-4 Menu System - Miscellaneous Menu 5-4-3-9 Miscellaneous Screen This entry specifies if the analog outputs andthe concentration alarms status are updatedduring calibrations or not: Selecting Yes mea...
Page 153 - Status Menu
X-STREAM 5-47 Instruction Manual HASAxE-IM-HS05/2006 Emerson Process Management GmbH & Co. OHG 5 User Interface 5-4 Menu System - Status Menu 5-4-4 Status Menu Status.. 1 Failures..0 Check requests..1 Function checks.. 0 Off spec.. Measurement status menu 5-4-4-6, page 5-53 Alarms status menu 5-...
Page 154 - key returns to the optional gas
X-STREAM 5-48 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 5-4 Menu System - Status Menu 5-4-4-1 Failure Status Screen Status..1 Failures.. The number starting the "Failures.." line in theprevious menu shows how much failurescurrently are active (here...
Page 156 - LocalAccess No
X-STREAM 5-50 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 5-4-4-3 Function Check Status Screen Status..1 Function checks.. 5-4 Menu System - Status Menu The number starting the "Function checks.." linein the previous menu shows how much suchmessages ...
Page 158 - Gasflow Sample
X-STREAM 5-52 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 5-4 Menu System - Status Menu 5-4-4-5 Calibration Status Screen Status..Calibration.. If a calibration is ongoing, this screens givessome information about the status. But,differing from the "Cont...
Page 161 - Info Menu; Serial 1
X-STREAM 5-55 Instruction Manual HASAxE-IM-HS05/2006 Emerson Process Management GmbH & Co. OHG 5 User Interface 5-4-5 Info Menu Serial 1 Ax123 Serial 2 4567890 Revision 0.16 05 Range.. Installed options info menu 5-4-5-1, page 5-58 1 st menu page 5-4 Menu System - Info Menu Europe.. North Americ...
Page 165 - Initial Startup; Chapter 6; What hardware is installed?
X-STREAM Emerson Process Management GmbH & Co. OHG 6-1 Instruction Manual HASAxE-IM-HS05/2006 6 Initial Startup Chapter 6 Initial Startup After unpacking and installing the instrumenti t ' s a l w a y s a g o o d c h o i c e t o c h e c k t h einstrument's setup and configure it to theoperator's...
Page 166 - press any key, except the
X-STREAM Emerson Process Management GmbH & Co. OHG 6-2 Instruction Manual HASAxE-IM-HS 05/2006 6-2 Checking the Instrument's Setup Language.. If system is setup accordingly access level 3code must be entered to access this menu.Factory default setting is "no code required". Setup.. Displ...
Page 167 - Instrument's Language Setup
X-STREAM Emerson Process Management GmbH & Co. OHG 6-3 Instruction Manual HASAxE-IM-HS05/2006 6 Initial Startup Sequence of keys to be entered for chan-ging the language of an analyzer, if theoperator is not competent in the currentlysetup language(Sequence starting from the measuring screen) 6-...
Page 168 - Next; Display Information Setup
X-STREAM Emerson Process Management GmbH & Co. OHG 6-4 Instruction Manual HASAxE-IM-HS 05/2006 6-2 Checking the Instrument's Setup Next check the display settings for the mea- surement screen, temperature & pressure unitsand menu access using the DOWN and ENTERkeys to access the related menu...
Page 171 - Analog Output Setup
X-STREAM Emerson Process Management GmbH & Co. OHG 6-7 Instruction Manual HASAxE-IM-HS05/2006 6 Initial Startup 6-2 Checking the Instrument's Setup Analog output..PumpControl: Menu Note!If an internal pump is installed, the menushows two lines, without pump the lower linedoes not show. The line ...
Page 176 - Concentration Alarms Setup; line and
X-STREAM Emerson Process Management GmbH & Co. OHG 6-12 Instruction Manual HASAxE-IM-HS 05/2006 6-2 Checking the Instrument's Setup Protocol: MODB RTU MODB mode: 32Bit ID number: 2 Interface: RS485/2w Baud rate: 19200 Parity: None Level1: 100 ppm Function: Low Level2: 500 ppm Function: High Pres...
Page 177 - by SpanRange parameter
X-STREAM Emerson Process Management GmbH & Co. OHG 6-13 Instruction Manual HASAxE-IM-HS05/2006 6 Initial Startup 6-2 Checking the Instrument's Setup The "SpanRange" parameter is shown in theMEASURING RANGE INFO Screen (5-4-5-1, page 5-56) and always gives a valuein relation to the upper ...
Page 179 - Defining a window
X-STREAM Emerson Process Management GmbH & Co. OHG 6-15 Instruction Manual HASAxE-IM-HS05/2006 6 Initial Startup Standard mode:If an alarm is activated, the correspondingalarm outputs a "High" level signal.Settings: • Level 1 > level 2 • Level 1 function: High • Level 2 function: Low ...
Page 180 - Level 1 function: High
X-STREAM Emerson Process Management GmbH & Co. OHG 6-16 Instruction Manual HASAxE-IM-HS 05/2006 • Setting "HIGH" and "HIGH-HIGH" alarms Standard mode:If an alarm is activated, the correspondingalarm outputs a "High" level signal.Settings: • Level 1 > level 2 • Level 1 ...
Page 182 - concentration alarms are suppressed
X-STREAM Emerson Process Management GmbH & Co. OHG 6-18 Instruction Manual HASAxE-IM-HS 05/2006 6-2 Checking the Instrument's Setup The line "Save-Load-Update.." is used forsaving/reloading a configuration and forresetting the instrument to the factory settings. Miscellaneous.. For now s...
Page 184 - Procedure
X-STREAM Emerson Process Management GmbH & Co. OHG 6-20 Instruction Manual HASAxE-IM-HS 05/2006 P r e s s t h e H O M E k e y t o r e t u r n t o t h eMEASURING SCREEN, because the setupchecking procedure is finished. 6-2 Checking the Instrument's Setup CfgData>UserData Are you sure?No!Yes! A...
Page 185 - Maintenance; Chapter 7
X-STREAM Emerson Process Management GmbH & Co. OHG 7-1 Instruction Manual HASAxE-IM-HS05/2006 7 Maintenance Chapter 7 Maintenance Maintenance carried out on a regular basisensures long-term efficiency of your EMERSONProcess Management gas analyzer! 7-1 Abstract For a description of how to perfor...
Page 186 - Stop valve; overpressure
X-STREAM Emerson Process Management GmbH & Co. OHG 7-2 Instruction Manual HASAxE-IM-HS 05/2006 7-2 Performing a Leak Test To achieve best and proper measuring resultsyou must ensure the gas path system does nothave leaks.The following procedure describes how to per-form a leak test with focus on...
Page 187 - -3 Calibration Procedures; automatic calibrations (
X-STREAM Emerson Process Management GmbH & Co. OHG 7-3 Instruction Manual HASAxE-IM-HS05/2006 7 Maintenance 7-3 Calibration Procedures 7-3 Calibration Procedures Note!To achieve best and proper measuring resultsit is recommended to perform zero and spancalibrations on a regular weekly basis.Also...
Page 188 - Calibration gases
X-STREAM Emerson Process Management GmbH & Co. OHG 7-4 Instruction Manual HASAxE-IM-HS 05/2006 7-3 Calibration Procedures 7-3-1 Preparing a Calibration Before starting calibrations it is required to tellthe instrument the calibration gas concen-trations. Starting from the measurement screen pres...
Page 194 - For a description of how to
X-STREAM Emerson Process Management GmbH & Co. OHG 7-10 Instruction Manual HASAxE-IM-HS 05/2006 7-3-3 Advanced Calibration 7-3-3 Advanced Calibration Standard manual calibration procedures offerlimited funtionality:To zero and span calibrate a dual channelinstrument the operator has to manually ...
Page 195 - Fig. 7-2: Calibration improvement by variable valve assignments; Advanced Calibration
X-STREAM Emerson Process Management GmbH & Co. OHG 7-11 Instruction Manual HASAxE-IM-HS05/2006 7 Maintenance As described earlier, advanced calibration ispossible only with installed internal and/orexternal valves.In addition this requires all requested cali-bration gases to be connected to the ...
Page 196 - channel instrument only)
X-STREAM Emerson Process Management GmbH & Co. OHG 7-12 Instruction Manual HASAxE-IM-HS 05/2006 7-3-3 Advanced Calibration Setup..In/Outputs..Valve assignment.. Dual channel instrument:Optional gas component selection menu -Select the component to be setup If system is setup accordingly access l...
Page 204 - Gasflow V1
X-STREAM Emerson Process Management GmbH & Co. OHG 7-20 Instruction Manual HASAxE-IM-HS 05/2006 After span calibration has finished, the instru-ment closes the last open valve and opens thesample gas valve. Now a postpurge procedurestarts to indicate that proper sample gas mea-surement values re...
Page 205 - Auto Calibration; Spangases are CO and CO; Fig. 7-3: Calibration improvement by variable valve assignments
X-STREAM Emerson Process Management GmbH & Co. OHG 7-21 Instruction Manual HASAxE-IM-HS05/2006 7 Maintenance 7-3-4 Auto Calibration 7-3-4 Auto Calibration 7-3-4-1 Additional Preparations for Auto Calibration As described in an earlier section autocal-ibration is possible only with installed inte...
Page 210 - or
X-STREAM Emerson Process Management GmbH & Co. OHG 7-26 Instruction Manual HASAxE-IM-HS 05/2006 7-3-4 Auto Calibration 7-3-4-3 Span Auto Calibration Dual channel instrument:Optional gas component selection menu -Select the component to be calibrated. CANCEL calibration!START calibration!SpanGas ...
Page 213 - Zero calibrations only time interval T1; Settings
X-STREAM Emerson Process Management GmbH & Co. OHG 7-29 Instruction Manual HASAxE-IM-HS05/2006 7 Maintenance Within the SETUP CALIBRATION menu the"INTERVAL TIME.." line opens the followingscreen: Two time intervals may be entered: ZeroCal: This entry specifies intervals for zerocalibrati...
Page 215 - Time 2s; Cancelling an Ongoing Calibration
X-STREAM Emerson Process Management GmbH & Co. OHG 7-31 Instruction Manual HASAxE-IM-HS05/2006 7 Maintenance Changing the APPLY GAS parameter opensthe related valve. Available options areSpanGas, ZeroGas, Sample, None. The TIME line starts counting down the pre-purge time. When set properly and ...
Page 216 - Press the LEFT key to exit these screens.
X-STREAM Emerson Process Management GmbH & Co. OHG 7-32 Instruction Manual HASAxE-IM-HS 05/2006 7-3 Calibration Procedures CO2.1 0.000 ppmProcedure Zero 1Time 0 s Gasflow SampleCO2.1 0.000 ppmProcedure PurgingTime 10 s A confirmation popup appears, replaced by thecalibration procedure screen, wh...
Page 217 - Enter the Cross Interference screen
X-STREAM Emerson Process Management GmbH & Co. OHG 7-33 Instruction Manual HASAxE-IM-HS05/2006 7 Maintenance 7-3 Calibration Procedures 7-3-8 Cross Interference Compensation Note!T h e f o l l o w i n g i s v a l i d f o r d u a l c h a n n e linstruments only!Several gases interfere the measuri...
Page 218 - Zero cal both channels
X-STREAM Emerson Process Management GmbH & Co. OHG 7-34 Instruction Manual HASAxE-IM-HS 05/2006 7-3 Calibration Procedures Now perform a calibration considering thefollowing procedure (only possible by manualcalibration!): 1. Zero cal both channels 2. Span cal channel 1 with pure span gas 3. Spa...
Page 219 - -4 Replacing the Electrochemical Sensor; sensitivity. The output signal
X-STREAM Emerson Process Management GmbH & Co. OHG 7-35 Instruction Manual HASAxE-IM-HS05/2006 7 Maintenance 7-4 Replacing the Electrochemical Sensor 7-4 Replacing the ElectrochemicalSensor In consequence of it‘s design the sensor‘slifetime is limited and depends on theoreticaldesigned life and ...
Page 224 - Sensor Unit
X-STREAM Emerson Process Management GmbH & Co. OHG 7-40 Instruction Manual HASAxE-IM-HS 05/2006 7-4 Replacing the Electrochemical Sensor 7-4-3 Locating the Sensor There are two options for the sensor to beplaced (fig. 7-5): • for instruments with internal thermostaticcontrol the sensor unit is p...
Page 226 - Strip P2 for; power on the opened instrument.
X-STREAM Emerson Process Management GmbH & Co. OHG 7-42 Instruction Manual HASAxE-IM-HS 05/2006 7-4 Replacing the Electrochemical Sensor 7-4-5 Sensor Amplifier Adjustment Strip P2 for Oxygen sensor signal Tp 1 Tp 2 Potentiometer R4 Fig. 7-11: OXS Board, top view To do so, • power on the opened i...
Page 228 - If required dry the housing after cleaning.; Disconnect instrument from mains!
X-STREAM Emerson Process Management GmbH & Co. OHG 7-44 Instruction Manual HASAxE-IM-HS 05/2006 7-5 Cleaning the Instrument's Outside 7-5 Cleaning the Instrument's Outside Do NOT drench the cloth, justmoisten it to prevent liquid ente-ring the housing! • Clean the analyzer housing outside with t...
Page 231 - Restore UserData to CfgData; -6 Save / Restore Configuration Data Sets
X-STREAM Emerson Process Management GmbH & Co. OHG 7-47 Instruction Manual HASAxE-IM-HS05/2006 7 Maintenance 7-6-2 Restore UserData to CfgData If system is setup accordingly access level 3code must be entered to access this menu. Starting from the measurement screen pressthe DOWN key to open the...
Page 233 - Save / Restore to an External Device
X-STREAM Emerson Process Management GmbH & Co. OHG 7-49 Instruction Manual HASAxE-IM-HS05/2006 7 Maintenance Before starting any of these procedures anexternal device (e.g. computer) has to beconnected to the analyzer via the serialinterface. 7-6-4 Save / Restore to an External Device Protocol: ...
Page 237 - roubleshooting; Chapter 8; line), gives hints on the potential causes and
X-STREAM Emerson Process Management GmbH & Co. OHG 8-1 Instruction Manual HASAxE-IM-HS05/2006 Message / Level Potential Cause How to Solve 8 T roubleshooting Chapter 8 Troubleshooting 8-1 Abstract This chapter covers troubleshooting the analyzer:Section 8-2 describes messages possibly ap-pearing...
Page 238 - line. Multiple status
X-STREAM Emerson Process Management GmbH & Co. OHG 8-2 Instruction Manual HASAxE-IM-HS 05/2006 Message / Level Potential Cause How to Solve 8-2 Solving Problems Indicated by Status Messages 8-2 Solving Problems Indicated by Status Messages In the following all possible status messagesare listed ...
Page 240 - Failure
X-STREAM Emerson Process Management GmbH & Co. OHG 8-4 Instruction Manual HASAxE-IM-HS 05/2006 Message / Level Potential Cause How to Solve Analyzer related messages 8-2 Solving Problems Indicated by Status Messages RAMmemory Failure Explanation: SRAM test failed Installed SRAM and/or electronic...
Page 242 - Out of spec
X-STREAM Emerson Process Management GmbH & Co. OHG 8-6 Instruction Manual HASAxE-IM-HS 05/2006 Message / Level Potential Cause How to Solve Channel related messages (preceded by a channel tag, e.g. CO2.1) Lineariser Out of spec Explanation: Gas concentration isout of range Gas concentration is o...
Page 244 - Nuts to loosen
X-STREAM Emerson Process Management GmbH & Co. OHG 8-8 Instruction Manual HASAxE-IM-HS 05/2006 Effect Potential Cause How to Solve 8-3 Solving Problems Not Indicated by Status Messages The following table lists possible faults notdetectable by the instrument‘s software, giveshints on the potenti...
Page 249 - -4 Troubleshooting on Components; measuring points
X-STREAM Emerson Process Management GmbH & Co. OHG 8-13 Instruction Manual HASAxE-IM-HS05/2006 8 T roubleshooting 8-4 Troubleshooting on Components 8-4-3 Measuring Points 8-4-3-1 Measuring Points at BKS Board(Pin 1 of all connectors are marked within thesilk screen or by use of square pads) Fig....
Page 254 - Battery buffer jumper
X-STREAM Emerson Process Management GmbH & Co. OHG 8-18 Instruction Manual HASAxE-IM-HS 05/2006 8-4 Troubleshooting on Components 8-4-4 BKS 20 Board Jumper Configuration There is only one single jumper on the BKSboard: J7 is for enabling SRAM battery buffe-ring. With buffering enabled (jumper se...
Page 255 - Fuse on BKS 20 Board; Fuse data: Type Wickmann 372
X-STREAM Emerson Process Management GmbH & Co. OHG 8-19 Instruction Manual HASAxE-IM-HS05/2006 8 T roubleshooting 8-4-5 Fuse on BKS 20 Board Fig. 8-6: Allocation of fuse on BKS board Before replacing the fuse ensurethe instrument is de-energized! The fuse is placed in a socket. Just pull it outa...
Page 257 - Modbus; Chapter 9
X-STREAM Emerson Process Management GmbH & Co. OHG 9-1 Instruction Manual HASAxE-IM-HS05/2006 9 Modbus Chapter 9 Modbus Functions T h i s c h a p t e r l i s t s a l l M o d b u s f u n c t i o n sand registers supported by X-STREAM gasanalyzers.Refer to the www.Modbus-IDA.org website fordetaill...
Page 258 - Modicon; equal
X-STREAM Emerson Process Management GmbH & Co. OHG 9-2 Instruction Manual HASAxE-IM-HS 05/2006 9-2 Supported Functions Modbus Description Function Code Remark 1 decimal (hex) ReadCoils 01 (0x01) for registers of 2000 ReadDiscreteInputs 02 (0x02) for registers of 1000 ReadHoldingRegisters 03 (0x0...
Page 259 - List of Parameters and Registers
X-STREAM Emerson Process Management GmbH & Co. OHG 9-3 Instruction Manual HASAxE-IM-HS05/2006 9 Modbus This list is ordered alphabetically by the parameter name („Mnemonic“) column. Any "#" is a wildcard, to be replaced by "1" or "2" for the desired measuring channel. In ...
Page 261 - -3 Modbus - List of Parameters and Registers
X-STREAM Emerson Process Management GmbH & Co. OHG 9-5 Instruction Manual HASAxE-IM-HS05/2006 9 Modbus 9-3 Modbus - List of Parameters and Registers This list is ordered alphabetically by the parameter name („Mnemonic“) column. Any "#" is a wildcard, to be replaced by "1" or "...
Page 273 - -4 Modbus - Comparison of Parameters and Registers
X-STREAM Emerson Process Management GmbH & Co. OHG 9-17 Instruction Manual HASAxE-IM-HS05/2006 9 Modbus 9-4 Modbus - Comparison of Parameters and Registers Daniel / Enron Modicon Mnemonic Modbus-Register 2015 = 1/02016 = 1/0 2015 = 1/02016 = 1/0 dbSwitchValves (VALVE_SPANGAS#) 2017 2017 PumpStat...
Page 279 - 0 Service Information; Service Information; Site from which equipment was removed.; Return of Material
X-STREAM Emerson Process Management GmbH & Co. OHG 10-1 Instruction Manual HASAxE-IM-HS05/2006 10 Service Information Chapter 10 Service Information If factory repair of defective equipment is re-quired, proceed as follows: 1. Secure a return authorization from aRosemount Analytical Sales Office...
Page 281 - Appendix; This chapter contains
X-STREAM Emerson Process Management GmbH & Co. OHG A-1 Instruction Manual HASAxE-IM-HS05/2006 Appendix Appendix This chapter contains an extract from the Modbus publication"Modbus_over_serial_line“ A-1, page A-2 EC declaration of conformity A-1, page A-12 block diagrams A-2, page A-13
Page 283 - A-1 Modbus Implementation
X-STREAM Emerson Process Management GmbH & Co. OHG A-3 Instruction Manual HASAxE-IM-HS05/2006 Appendix A-1 Modbus Implementation
Page 293 - GP
X-STREAM Emerson Process Management GmbH & Co. OHG A-13 Instruction Manual HASAxE-IM-HS0 5 /2006 A-3 Block Diagrams A-3 Block Diagrams X-STREAM GP Terminals version
Page 294 - GPS
X-STREAM Emerson Process Management GmbH & Co. OHG A-14 Instruction Manual HASAxE-IM-HS 0 5 /2006 A-3 Block Diagrams X-STREAM GPS Sockets version