Emerson Fisher 4320- User Manual

Page 2 - Instruction Manual; Parts; Introduction; Scope of Manual; To avoid personal injury or property damage, it is; Description; On/Off Control Option

Instruction Manual D103621X012 4320 Position Monitor April 2014 2 Contents (continued) Parts 67 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Repair Kits 67 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replaceable Parts 67 . . . . . . . . . . . . ...

Page 3 - Figure 2. Control Operation—Wireless Automated Valve

Instruction Manual D103621X012 4320 Position Monitor April 2014 3 Figure 2. Control Operation—Wireless Automated Valve CHANGE COMMAND VALVE POSITIONFEEDBACK CHANGECOMMANDRESULTS IN VALVE CHANGE 1 2 3 4 5 COMMAND TO MAKE A VALVE CHANGE STARTS AT THE CONTROL SYSTEM HOST AND IS SENT TO THE GATEWAY. ...

Page 4 - Terminology; Local Interface; Specifications; FCC Compliance; Educational Services

Instruction Manual D103621X012 4320 Position Monitor April 2014 4 Terminology Local Interface —All 4320 wireless position monitors come standard with a Liquid Crystal Display (LCD) and two (2) pushbuttons. The local interface provides the capability to setup and calibrate the monitor. Magnet Assembl...

Page 5 - Table 1. Specifications

Instruction Manual D103621X012 4320 Position Monitor April 2014 5 Table 1. Specifications Available Mountings J Quarter‐turn rotary‐shaft J sliding‐stem or J linear applications Can also be mounted on other actuators that complywith IEC 60534‐6‐1, IEC 60534‐6‐2, VDI/VDE 3845and NAMUR mounting standa...

Page 7 - Update Rates; Elastomers; Table 2. EMC Summary Results—Immunity; Table 3. EMC Summary Results—Emissions

Instruction Manual D103621X012 4320 Position Monitor April 2014 7 Table 1. Specifications (continued) Update Rates For position feedback, temperature, and powermodule voltage—selectable from 1 second to 1 hour;1s, 2s, 4s, 8s, 16s, 32s, 1 to 60 minutes Note: Sample rate for position feedback is norma...

Page 8 - Table 4. Device Variables

Instruction Manual D103621X012 4320 Position Monitor April 2014 8 Table 4. Device Variables INDEX DEVICE VARIABLE DESCRIPTION DD Published To Gateway (1) 0 Position PERCENT_OF_SPAN Travel (% of Calibration Output Span) 1 Closed/Low Limit Switch CLOSED_TRIGGER Reports Closed/Low condition (1 = Trippe...

Page 9 - Installation; Before mounting the 4320 wireless position monitor:; WARNING; Note

Instruction Manual D103621X012 4320 Position Monitor April 2014 9 Installation WARNING Before mounting the 4320 wireless position monitor: D Always wear protective clothing, gloves, and eyewear when performing any installation procedures to avoid personal injury or property damage. D If installing...

Page 10 - Installing Standard and Extended Life Power Modules; Figure 4. Warning Labels from Power Module; To install the power module:

Instruction Manual D103621X012 4320 Position Monitor April 2014 10 Installing Standard and Extended Life Power Modules There are two battery-sourced power options, standard life and extended life power modules. Refer to the powermodule warning labels, shown in figure 4, to determine which power modu...

Page 11 - Installing Unit Supplied with External Power Option; Refer to figure 6 when installing the wiring.; Insert the wires through the cable gland/conduit fitting.

Instruction Manual D103621X012 4320 Position Monitor April 2014 11 X0552 POWER MODULE HART TERMINALS BANANA PLUG CONNECTORS (4) SELF TAPPING SCREWS (4) GNDTERMINAL PWR TERMINAL COVER SCREWS Figure 5. Fisher 4320 Wireless Position Monitor with Battery Sourced Power Modules FILTER (2) Installing Unit ...

Page 12 - Figure 6. Installing Unit Supplied with External Power Option; Network Setup; Using the Field Communicator

Instruction Manual D103621X012 4320 Position Monitor April 2014 12 Figure 6. Installing Unit Supplied with External Power Option X1028 HART TERMINALS J2 GNDTERMINAL J1 PWRTERMINAL COVER SCREWS CABLE GLAND(USER-SUPPLIED) GROUND TERMINAL POWERWIRES WIRINGCONNECTIONS ELECTRICAL CONNECTION SCREWS (4 TOT...

Page 13 - Network ID will be shown. Select Yes to see the Join Key.; In AMS select the device that is connected to the HART modem.

Instruction Manual D103621X012 4320 Position Monitor April 2014 13 Note 4320 DD's for the Field Communicator are available for download at: http://www2.emersonprocess.com/en-US/brands/fieldcommunicator/475FC/Pages/SysSoftDDs.aspx Note that there may be a delay in posting new DD's to this site. The a...

Page 14 - Figure 7. Wireless Setup

Instruction Manual D103621X012 4320 Position Monitor April 2014 14 Figure 7. Wireless Setup CONFIGURE CONFIGUREPUBLISHING GUIDED SETUP JOIN DEVICE TO NETWORK There are three burst messages that can be configured. Each can have its own content, one of five trigger modes, anda range of update rates. B...

Page 15 - Intrinsically Safe; Monitor Version

Instruction Manual D103621X012 4320 Position Monitor April 2014 15 Hazardous Area Classifications and Special Instructions for “Safe Use” andInstallations in Hazardous Locations Certain nameplates may carry more than one approval, and each approval may have unique installation/wiringrequirements and...

Page 19 - Valve / Actuator Mounting; CAUTION; Use of Magnetic Tools with the 4320

Instruction Manual D103621X012 4320 Position Monitor April 2014 19 Valve / Actuator Mounting If ordered as a part of a control valve assembly, the factory will mount the wireless position monitor on the actuatorand calibrate the instrument. If you purchased the wireless position monitor separately, ...

Page 20 - Figure 11. Travel Range

Instruction Manual D103621X012 4320 Position Monitor April 2014 20 VALID TRAVELRANGE25 mm (1 INCH)SHOWN MAGNETASSEMBLY(ATTACHED TOVALVE STEM) X0543 Figure 11. Travel Range There are a variety of mounting brackets and kits that are used to mount the 4320 to different actuators. However,despite subtle...

Page 21 - Attach the mounting bracket to the actuator.; Align the magnet assembly as shown in figure 13.

Instruction Manual D103621X012 4320 Position Monitor April 2014 21 Sliding‐Stem (Linear) Actuators (e.g. Fisher 667) Before mounting, verify that linear travel is greater than one‐half and not more than the maximum recommendedtravel of the feedback kit. 1. Attach the mounting bracket to the actuator...

Page 22 - Guidelines for Mounting on Quarter‐Turn (Rotary‐Shaft) Actuators

Instruction Manual D103621X012 4320 Position Monitor April 2014 22 MOUNTING HOLES FORROTARY NAMUR, M6 OPTIONALMOUNTINGHOLES NOTE: ANY OF THE MOUNTING HOLESMAY BE USED FOR LINEAR ACTUATORS X0545 Figure 14. Housing and Mounting for Linear andQuarter‐Turn Actuators ON/OFF CONTROL OPTION Figure 15. For ...

Page 23 - Figure 16. Mounting—Rotary Magnet Assembly; Figure 17. Magnet Assembly Orientation

Instruction Manual D103621X012 4320 Position Monitor April 2014 23 Figure 16. Mounting—Rotary Magnet Assembly GE59831 MOUNTING FACES MOUNTING FACES mm(INCH) (0.77 $ 0.03) MAGNETASSEMBLY 19.5 $ 0.8 ON/OFFCONTROL OPTION BASE OFHOUSING NOTES: 1 IF THE ACTUATOR IS STROKED ALL THE WAY TO THE RIGHT OR CLO...

Page 24 - Pneumatic Hookup Procedures for On/Off Control Option; S content should not exceed 20 ppm.

Instruction Manual D103621X012 4320 Position Monitor April 2014 24 Pneumatic Hookup Procedures for On/Off Control Option WARNING To avoid personal injury or property damage resulting from bursting of parts, do not exceed maximum supply pressure. Personal injury or property damage may result from fir...

Page 25 - Figure 18. 4-Way Spool Valve Installation

Instruction Manual D103621X012 4320 Position Monitor April 2014 25 Never plug, block or restrict port 5 as any blockage or restriction may cause an internal pressure buildup inside theenclosure, resulting in damage to the housing gasket. Install the supplied vents in the exhaust ports (ports 3 and ...

Page 26 - Vent; Communication Connections; Wireless Communications; Devices in a

Instruction Manual D103621X012 4320 Position Monitor April 2014 26 Vent WARNING Personal injury or property damage can occur from cover failure due to overpressure. Ensure that the housing ventopening is open and free of debris to prevent pressure buildup under the cover. WARNING This unit vents the...

Page 28 - Basic Setup; Using the Local User Interface; Identifying Firmware Revision

Instruction Manual D103621X012 4320 Position Monitor April 2014 28 monitoring. When using the standard and extended life battery sourced power modules, sample rates can be set to asfast as 0.5 second sampling. When using the external power option, the sampling rate is set to approximately 20 timespe...

Page 29 - Figure 23. Local Interface Flow Chart; Power; Network; Calibrate; Language Selection; Pressing both buttons; Quick Position; Pressing the left button only; Status; Pressing the right button only

Instruction Manual D103621X012 4320 Position Monitor April 2014 29 Figure 23. Local Interface Flow Chart SLEEP LOGO STATUS LANGUAGE QUICK POSITION Power Network Voltage Life Network ID Join Status Tag Position Calibrate Output 0 or 100% first Set 100% Set 0% Apply Result left left left left left rig...

Page 30 - OPERATIONAL—the device is operating within a wireless network.

Instruction Manual D103621X012 4320 Position Monitor April 2014 30 the state of the network interface. It also allows device calibration and enables turning on/off the local HART port(located inside the cover) used with a handheld device, such as the 475 or 375 Field Communicator. Power The power st...

Page 31 - Manual Calibration

Instruction Manual D103621X012 4320 Position Monitor April 2014 31 Calibrate To access the Calibration menu with on/off control press the right button to access the STATUS menu, then the leftbutton (NEXT), then the right button (SELECT). Press the right button from the STATUS menu to access the Cali...

Page 32 - Press NEXT to return to the CALIBRATE menu

Instruction Manual D103621X012 4320 Position Monitor April 2014 32 Note During the manual calibration procedure, the valve is moved to one position and MARKED. The valve is then moved to other end oftravel or rotation and the second position is recorded (MARKED). Earlier calibration points can be us...

Page 33 - Overview; Refer to figure 24 for the Overview menu tree.

Instruction Manual D103621X012 4320 Position Monitor April 2014 33 Output (On/Off Control) Access the Output menu by pressing the right button to access the STATUS menu, the left button (NEXT), and thenNEXT again. In the OUTPUT menu you can view/change the device mode. Press SELECT to view the curre...

Page 34 - Device Status; Join Device to Network

Instruction Manual D103621X012 4320 Position Monitor April 2014 34 Device Status shows device status. If the status is other than Good, the menu item may be expanded to display a list of active alerts, together with their PlantWeb Alert categories, description, recommended actions, and (whereapplica...

Page 35 - Device Information; Configure; Guided Setup

Instruction Manual D103621X012 4320 Position Monitor April 2014 35 Device Information Identification — general device and functional assignment information, including instrument manufacturer, device tags, model, unique ID, description, message, polling address, serial numbers, and commissioning date...

Page 36 - Figure 25. Field Communicator Menu Tree—Configure; Manual Setup

Instruction Manual D103621X012 4320 Position Monitor April 2014 36 Figure 25. Field Communicator Menu Tree—Configure Switch Response Alerts 1 States (ref):2 Transition Alert3 Transition Dwell Alert4 Transition Dwell5 Configure:6 Enable 'In Transition'7 Enable 'Transition Dwell'6 Transition Dwell T...

Page 37 - Follow the prompts on the Field Communicator to view or edit; Broadcast Information; —select

Instruction Manual D103621X012 4320 Position Monitor April 2014 37 Manual Setup Follow the prompts on the Field Communicator to view or edit Wireless , Device , Limit Switch Configuration , Mapping , Fault Behavior , Local User Interface , Power Module , and Event Configuration. D Wireless Network...

Page 38 - Monitor Only

Instruction Manual D103621X012 4320 Position Monitor April 2014 38 Monitor Only Message 0: Selected Device Variables - On, Windowed, 4 second triggered update, 1 minute default Message 1: Additional Device Status - On, OnChange, 1 minute triggered update, 1 hour default, Delayed Triggering Message ...

Page 39 - Windowed; Sensor Sample Rate

Instruction Manual D103621X012 4320 Position Monitor April 2014 39 Advanced Wireless Reporting (Report By Exception and Delayed Triggering) Report By Exception (RBX) or Triggered Burst Mode allow you transmit data only when a change occurs. When atriggered burst mode is enabled, a “trigger” variable...

Page 40 - —enter the HART Long Tag

Instruction Manual D103621X012 4320 Position Monitor April 2014 40 Long Tag —enter the HART Long Tag information (up to 32 characters). Date —enter a date (mm/dd/yyyy) associated with configuration, commissioning, or maintenance history. Description —enter a descriptor for the application with up to...

Page 41 - and

Instruction Manual D103621X012 4320 Position Monitor April 2014 41 Operational Options Valve Retry Enabled when enabled, the device will automatically attempt to drive the controlled equipment back to the set point 3 times before tripping the Valve Drift monitor. (On/off control only) Dwell Tracki...

Page 42 - Mapping

Instruction Manual D103621X012 4320 Position Monitor April 2014 42 Switch State / Latching Switch —indicates the position of the monitored equipment (e.g. valve) as a discrete value; Opened, Closed, Part-Open, Low, Mid, High, or Unknown (displayed for reference). Opened/High Trip Point and Closed/Lo...

Page 43 - Local User Interface; Power Module; Alert Setup; Cycle Counter

Instruction Manual D103621X012 4320 Position Monitor April 2014 43 Fault Behavior Details D Fault Mode— select a fault mode: Disabled, Fail to Specific State, or Hold Last Value. Default is Disabled. D Fault Shed Time— set the amount of time the condition is in effect before the fault behavior is ...

Page 44 - Switch State Alerts

Instruction Manual D103621X012 4320 Position Monitor April 2014 44 Reset Accumulated Count —select Yes to reset the accumulated count to 0 (zero). This is typically done when maintenance to valve and/or actuator has been performed. Select No to retain the current cycle count. Enable Cycle Count Aler...

Page 46 - Last Open Stroke; Calibration; Calibration Date; Sensor Calibration

Instruction Manual D103621X012 4320 Position Monitor April 2014 46 Open Stroke (Cal) —indicates the time required to complete open stroke during Auto Calibration. Last Open Stroke —indicates the time required to complete the most recent stroke from closed to opened position. Enable 'Open Stroke' Hig...

Page 47 - Refer to figure 26 for the Service Tools menu tree.; Alerts; Select

Instruction Manual D103621X012 4320 Position Monitor April 2014 47 Service Tools Refer to figure 26 for the Service Tools menu tree. Calibration 1 Calibration Date2 Sensor Calibration2 Output Assignment Variables 1 Variable Summary2 Valve Position3 Scaled Position4 Last Close Stroke5 Last Open Strok...

Page 48 - Variable Summary; Dwell

Instruction Manual D103621X012 4320 Position Monitor April 2014 48 D Variable Summary Process Valve Position —indicates the position of the monitored equipment (e.g. valve) as a percent of travel or span. Scaled Position — device variable that can be configured to present the normalized (%) positi...

Page 49 - Communications

Instruction Manual D103621X012 4320 Position Monitor April 2014 49 Dwell Time —the length of time that the Switch States variable has spent in the current state. Device Temperature —indicates the temperature of the electronics. Voltage —indicates the power module voltage. Quality variables below Tem...

Page 50 - Review Burst Message

Instruction Manual D103621X012 4320 Position Monitor April 2014 50 This menu also displays the Transmit Power setting and the Change Power procedure, which adjusts the effectiveradiated power of the device radio module. Note Too many Join Attempts will result in the device considering the join faile...

Page 51 - Maintenance; Follow the Field Communicator prompts to access; —indicates when the instrument was last calibrated.

Instruction Manual D103621X012 4320 Position Monitor April 2014 51 Maintenance Follow the Field Communicator prompts to access Locate Device , Calibration , Controller , Power Module , Reset/Restore . D Locate Device —select Locate Device to command the device to display the Emerson logo to assist...

Page 52 - —indicates the target value for the controlled variable.; —displays which fault conditions have initiated the fault state.; troubleshoot a Fault State.; Follow the Field Communicator prompts to view the following:

Instruction Manual D103621X012 4320 Position Monitor April 2014 52 D Controller (On/Off Control) Follow the Field Communicator prompts to view or edit the following: Switch State —indicates the position of the monitored equipment (e.g. valve) as a discrete value. Retry Set Point — this procedure w...

Page 53 - Accessing Features; Trip Points and Deadband; Field Communicator

Instruction Manual D103621X012 4320 Position Monitor April 2014 53 D Reset/Restore Last Reset Type —indicates the reason for the most recent device reset; used for troubleshooting. Reset Device —the equivalent of a power cycle, and will cause the device to drop off the wireless network, affecting ...

Page 54 - High Precision; Scaled Position

Instruction Manual D103621X012 4320 Position Monitor April 2014 54 High Precision The 4320 is shipped with a default 1% of span accuracy. The high precision option is set at the factory and ships with0.4% of span accuracy. Reporting must also be enabled in the configuration. Field Communicator Selec...

Page 55 - Diagnostic Features; Cycle counter

Instruction Manual D103621X012 4320 Position Monitor April 2014 55 Diagnostic Features The 4320 includes the following diagnostics which can be accessed using the Field Communicator, AMS WirelessConfigurator or AMS Device Manager. D Cycle counter is shipped from factory with a high value. This ale...

Page 57 - Communications diagnostics

Instruction Manual D103621X012 4320 Position Monitor April 2014 57 Figure 31. Viewing Last Open and Close Stroke Timein AMS Wireless Configurator and AMS DeviceManager VARIABLES DWELL TIME SERVICE TOOLS VALVE TAB Figure 32. Viewing Dwell and Transition Dwell Timesin AMS Wireless Configurator and AMS...

Page 58 - Temperature extremes; Locate; AMS Wireless Configurator or AMS Device Manager; Service Tools

Instruction Manual D103621X012 4320 Position Monitor April 2014 58 D Temperature extremes indicate the highest and lowest temperatures experienced by the device since it has been placed in service. Refer to figure 25 and 26 for the Field Communicator menu trees. In AMS Wireless Configurator or AMS...

Page 59 - Figure 36. Locate Device

Instruction Manual D103621X012 4320 Position Monitor April 2014 59 Figure 36. Locate Device Maintenance When replacing any of the components of the 4320 wireless position monitor, the maintenance should be performedin an instrument shop whenever possible. WARNING Always wear protective clothing, glo...

Page 60 - Instrument Troubleshooting

Instruction Manual D103621X012 4320 Position Monitor April 2014 60 WARNING When using natural gas as the supply medium the following also applies: D When disconnecting any of the pneumatic connections or any pressure retaining part, natural gas will seep from the unit and any connected equipment in...

Page 61 - Table 5. Instrument Troubleshooting; Replacing the instrument; Instrument Removal

Instruction Manual D103621X012 4320 Position Monitor April 2014 61 Table 5. Instrument Troubleshooting Symptom Possible Cause Action 1. Actuator does not move 1a. No (or low) supply air pressure 1a. Check supply air pressure 1b. Air connections are incorrect for actuator type 1b. Correct air connect...

Page 62 - Replacing the Magnetic Feedback Assembly; ) batteries, is subjected to heat above 100; Removal; Loosen the two instrument cover screws and open the cover.

Instruction Manual D103621X012 4320 Position Monitor April 2014 62 Replacing the Magnetic Feedback Assembly To remove the magnet assembly from the actuator stem, perform the following basic steps. 1. Remove the 4320 from the actuator. 2. Remove the screws holding the magnet assembly to the connector...

Page 64 - Select Next to continue.; Component Maintenance—On/Off Control Option; Key numbers are shown in figure 38 unless otherwise indicated.; Spool Valve and Pneumatic Gasket Removal; the spool valve from the 4320.

Instruction Manual D103621X012 4320 Position Monitor April 2014 64 4. Select the installed power module type, Standard or Extended. Refer to figure 4 to identify the power module type. Select Next to continue. 5. Select Next on the Power Module Date status screen to continue. Note When the device in...

Page 65 - Spool Valve and Pneumatic Gasket Installation; the front of the device.; Pneumatic Interface and Gasket Removal

Instruction Manual D103621X012 4320 Position Monitor April 2014 65 Figure 38. Fisher 4320 Assembly ON/OFF CONTROL OPTION NOTE:KEY 31 AND 43 NOT SHOWN GE53345 Spool Valve and Pneumatic Gasket Installation 1. Align the five small holes on the gasket (key 16) with the five small holes on the spool valv...

Page 66 - Figure 39. Pneumatic Interface; Pneumatic Interface and Gasket Installation; Insert the pneumatic interface into the housing.; Filter Replacement; Repeat the above steps for the second filter.

Instruction Manual D103621X012 4320 Position Monitor April 2014 66 Figure 39. Pneumatic Interface PNEUMATIC INTERFACE WIRE LEADS PILOT VALVECONNECTORS(RED) PILOT VALVE CONNECTORS PILOT VALVES (2) PNEUMATIC INTERFACE(KEY 15) HOUSING GASKET (KEY 14) X0553 X0548 3. Remove the three hex socket cap screw...

Page 67 - Repair Kits; Replaceable Parts

Instruction Manual D103621X012 4320 Position Monitor April 2014 67 Parts WARNING Use only genuine Emerson replacement parts. Components that are not supplied by Emerson Process Management shouldnot, under any circumstances, be used in any Fisher instrument. Use of components not supplied by Emerson ...

Emerson Fisher 4320- User Manual

Table of Contents:

Summary

Other Emerson Models