Emerson FIELDVUEDVC6200f- User Manual

Instruction Manual D103412X012 Introduction and Specifications January 2015 6 Using This Manual Navigation paths and fast‐key sequences are included for procedures and parameters that can be accessed using theField Communicator. For example, to access Resource Block Mode: Field Communicator RB > ...

Instruction Manual D103412X012 Introduction and Specifications January 2015 10 Related Information Fieldbus Installation and Wiring Guidelines This manual describes how to connect the fieldbus to the digital valve controller. For a technical description, planning,and installation information for a F...

Instruction Manual D103412X012 Installation Information January 2015 11 Section 2 Wiring Practices 2-2- Quick Connect Cable Entry The DVC6200f is offered with a quick connect cable entry option, shown in figure 2‐1, for the F OUNDATION fieldbus signal. The quick connect cable entry provides an easie...

Instruction Manual D103412X012 Installation Information January 2015 12 d. Cut and trim the wire ends. e. The instrument is not polarity sensitive. Refer to figure 2‐2. Connect the blue wire to one of the LOOP terminals in the terminal box. Connect the brown wire to the other LOOP terminal. Cut the ...

Instruction Manual D103412X012 Installation Information January 2015 13 Simulate Enable Jumper WARNING Personal injury or property damage caused by fire or explosion may occur if this connection is attempted in a potentiallyexplosive atmosphere or in an area that has been classified as hazardous. Co...

Instruction Manual D103412X012 Basic Setup January 2015 15 Section 3 Basic Setup 3-3- Basic Setup Field Communicator TB > Configure/Setup > Basic Setup WARNING Changes to the instrument setup may cause changes in the output pressure or valve travel. Depending on the application,these changes m...

Instruction Manual D103412X012 Basic Setup January 2015 16 Device Setup Field Communicator TB > Configure/Setup > Basic Setup > Device Setup Follow the prompts on the Field Communicator display to automatically setup the instrument using specified actuatorinformation. Table 3‐2 provides the...

Instruction Manual D103412X012 Basic Setup January 2015 20 When Device Setup is complete you are asked if you wish to run Auto Calibration now. Select yes to automaticallycalibrate instrument travel at this time. Follow the prompts on the Field Communicator display. The calibrationprocedure uses the...

Instruction Manual D103412X012 Detailed Setup—Resource Block January 2015 21 Section 4 Detailed Setup 4-4- Resource Block Overview The resource block contains the hardware specific characteristics associated with a device; it has no input or outputparameters. The resource block monitors and controls...

Instruction Manual D103412X012 Detailed Setup—Resource Block January 2015 22   Write Priority Write Priority (WRITE_PRI [39]) sets the priority for Write Alarm. The lowest priority is 0. The highest is 15. Communication Time Out Field Communicator RB > Configure/Setup > Communication Time Out ...

Instruction Manual D103412X012 Detailed Setup—Resource Block January 2015 23   Miscellaneous Options Miscellaneous Options (MISC_OPTIONS [46]) indicates which miscellaneous licensing options are enabled.   Features Available Features Available (FEATURES [17]) indicates which Resource Block Options f...

Instruction Manual D103412X012 Detailed Setup—Resource Block January 2015 24   Confirm Time —Confirm Time (CONFIRM_TIME [33]) determines the time, in 1/32 of a millisecond, the instrument waits for confirmation of receipt of a report before trying again. If Confirm Time is 0, the instrument does not...

Instruction Manual D103412X012 Detailed Setup—Resource Block January 2015 25   Diagnostic Options —Diagnostic Options (DIAG_OPTIONS [45]) shows the diagnostic options available in the instrument. Version Field Communicator RB > Configure/Setup > Version   Device Revision —The Device Revision (...

Instruction Manual D103412X012 Detailed Setup—Resource Block January 2015 30 Resource Block Parameter List Read/Write Capability: RO - Read Only, RW - Read Write Mode: The block mode(s) required to write to the parameter Double indentation and shaded Index Number indicates sub‐parameter. Table 4‐3. ...

Instruction Manual D103412X012 Detailed Setup—Resource Block January 2015 37 View Lists View lists allow the values of a set of parameters to be accessed at the same time. Views 1 and 2 contain operatingparameters and are defined by the Fieldbus Foundation. View 3 contains dynamic parameters and Vie...

Instruction Manual D103412X012 Detailed Setup—Transducer Block January 2015 38 Transducer Block Overview The transducer block accepts a signal from an output block as a set point to position a valve using a pneumaticactuator. Input to the transducer block is in percent. Closed is 0%, and open is 100...

Instruction Manual D103412X012 Detailed Setup—Transducer Block January 2015 39 indicated in the Protect Category column of table 4‐14, to prevent inadvertently overwriting key data by the hostsystem or user. All — will protect all transducer block Parameters. Setup and Calibration — will protect onl...

Instruction Manual D103412X012 Detailed Setup—Transducer Block January 2015 41 If after completing initial setup and calibration the valve cycles or overshoots, or is sluggish, you can improveoperation by running Stabilize/Optimize. Stabilize/Optimize is included with the device description (DD) fir...

Instruction Manual D103412X012 Detailed Setup—Transducer Block January 2015 42 Table 4‐9. Gain Values for Preselected Pressure Tuning Sets Tuning Set Pressure Proportional Gain Pressure Integrator Gain Pressure Minor Loop Feedback Gain BC D EF G 0.52.22.42.83.13.6 0.30.10.10.10.10.1 353535353534 H I...

Instruction Manual D103412X012 Detailed Setup—Transducer Block January 2015 43 Note Travel / Pressure Select must be set to Travel for double acting actuators. Travel / Pressure Select (TVL_PRESS_SELECT [41.1]) determines if the instrument is setup for position or pressure control. Select Travel, Pr...

Instruction Manual D103412X012 Detailed Setup—Transducer Block January 2015 44 Custom Characterization Table Field Communicator TB > Configure/Setup > Detailed Setup > Response Control > Custom Characterization Table You can select from the three fixed input characteristics shown in figu...

Instruction Manual D103412X012 Detailed Setup—Transducer Block January 2015 45 Outblock Selection Field Communicator TB > Configure/Setup > Detailed Setup > Response Control > Outblock Selection Outblock Selection (OUTBLOCK_SEL [96]) defines which output function block will control the s...

Instruction Manual D103412X012 Detailed Setup—Transducer Block January 2015 47 remain Out of Service until power is removed and restored or the user changes the transducer block target mode toManual or Auto. In any case, the target mode will remain Out of Service, if the condition that caused the sh...

Instruction Manual D103412X012 Detailed Setup—Transducer Block January 2015 48 mode is placed out of service. The instrument will attempt to drive the valve to the zero power condition and will nolonger execute transducer control function.  Output Block Timeout Manual Recovery—Shutdown Recovery (SHU...

Instruction Manual D103412X012 Detailed Setup—Transducer Block January 2015 49  Pressure A Sensor Shutdown—The Shutdown Trigger (SHUTDOWN_TRIGGER [76.1]) permits enabling or disabling Self Test Shutdown. When enabled, and the Port A Pressure Sensor Alert is active, the transducer Actual mode isplace...

Instruction Manual D103412X012 Detailed Setup—Transducer Block January 2015 50  Supply Pressure Lo Alert Enable—When enabled Supply Pressure Lo Alert Enable activates Supply Pressure Lo Alert.  Supply Pressure Lo Alert Point—Supply Pressure Lo Alert Point (SUP_PRES_LO_ALRT_PT [76.9]). When the suppl...

Instruction Manual D103412X012 Detailed Setup—Transducer Block January 2015 52 Figure 4‐3. Travel Lo Alert Deadband ALERT IS CLEARED ALERT IS SET TRAVEL ALERTLO POINT TRAVEL ALERTDEADBAND A6532‐1 Travel Hi/Lo  Travel Hi Alert—This alert is active if the Travel exceeds the Travel Hi Alert point.  Tra...

Instruction Manual D103412X012 Detailed Setup—Transducer Block January 2015 54 Travel History Alerts Field Communicator TB > Configure/Setup > Detailed Setup > Alerts > Travel History Alerts Cycle Counter  Cycle Counter—The Cycle Counter (CYCLE_COUNT [73]) records the number of times the...

Instruction Manual D103412X012 Detailed Setup—Transducer Block January 2015 55 Figure 4‐5. Travel Accumulator Deadband (set at 10%) Deadband Reference Deadband (+/- 5%) Deadband exceeded,new Reference Pointestablished Point This amount of change isadded to the TravelAccumulator A6534  Travel Accumul...

Instruction Manual D103412X012 Detailed Setup—Transducer Block January 2015 56 PD Run PD Run enables or disables Performance Diagnostics in the instrument (PD Inside). Selecting PD Off disables PD Inside.Selecting PD On enables PD Inside. Performance Critical  Performance Critical Alert—This alert i...

Instruction Manual D103412X012 Detailed Setup—Transducer Block January 2015 57  Advise Suppress—Advise Suppress (ADVISE_MASK [67]) determines which of the advise alert conditions are suppressed so that they are not reported. Even if reporting is suppressed, the bit in Advise Active (ADVISE_ACTIVE[61...

Instruction Manual D103412X012 Detailed Setup—Transducer Block January 2015 58 Valve and Actuator Field Communicator TB > Configure/Setup > Detailed Setup > Valve and Actuator Valve  Valve Manufacturer—Enter the identification number of the manufacturer of the valve (VALVE_MAN_ID [25]) on w...

Instruction Manual D103412X012 Detailed Setup—Transducer Block January 2015 61 Table 4‐11. Output Block PV Status FEATURE_SEL PW Alarms Set PV Status Transducer Mode, Actual Active PlantWeb Alarms AO / DO PV Status (2) AO / DO PV Substatus AO/DO PV Limit Substatus (1) Enabled OOS X Bad Device Failur...

Instruction Manual D103412X012 Detailed Setup—Transducer Block January 2015 62 Alert Handling Field Communicator TB > Configure/Setup > Detailed Setup > Alert Handling PlantWeb Alert Simulate When enabled, PlantWeb Alert Simulate (PWA_SIMULATE [39]) allows the user to write to the following...

Instruction Manual D103412X012 Detailed Setup—Transducer Block January 2015 63 Transducer Block Parameter List Read/Write Capability: RO - Read Only, RW - Read Write Mode: The block mode(s) required to write to the parameter Protection Category: Indicates whether or not the parameter is writable whi...

Instruction Manual D103412X012 Detailed Setup—AO Function Block January 2015 89 Analog Output Function Block Overview The Analog Output (AO) function block (figure 4‐6) assigns an output value to a field device through a specified I/Ochannel. The block supports mode control, signal status calculatio...

Instruction Manual D103412X012 Detailed Setup—AO Function Block January 2015 91   Out of Service (OOS) —The block is not processed. The output channel is maintained at the last value and the status of OUT [9] is set to Bad: Out of Service. The BLOCK_ERR [6] attribute shows Out of Service.   Initiali...

Instruction Manual D103412X012 Detailed Setup—AO Function Block January 2015 92 For any shed with no return option, the target mode changes as determined by the option. Therefore, there is noattempt to restore the connection following failure. The behavior on change to the remote cascade target mode...

Instruction Manual D103412X012 Detailed Setup—AO Function Block January 2015 93 To select the manner of processing the SP and the channel output value configure the setpoint limiting options, thetracking options, and the conversion and status calculations. Output Block PV Status The Output Block PV ...

Instruction Manual D103412X012 Detailed Setup—AO Function Block January 2015 94 Figure 4‐8. Analog Output Function Block Timing Diagram B2718‐1 CAS_IN, 2 OUT SP Time SP RATE UP SP RATE DN 1 second 1 second 1 second 1 second 1 macrocycle 1 macrocycle TRANSDUCER BLOCKTRAVEL TARGET Action On Fault Dete...

Instruction Manual D103412X012 Detailed Setup—AO Function Block January 2015 95 Use Fault State value on Restart —Use the value of FSTATE_VAL [24] for SP [8] when power is restored or if the device is restarted, otherwise use the last value saved in non‐volatile memory. This does not act like Fault ...

Instruction Manual D103412X012 Detailed Setup—AO Function Block January 2015 96 Table 4‐24. BLOCK_ERR Conditions Condition Number Condition Name and Description 0 Other (N/A) 1 Block Configuration Error ‐ CHANNEL and SHED_OPT set to 0 2 Link Configuration Error (N/A) 3 Simulate active ‐ Simulation i...

Instruction Manual D103412X012 Detailed Setup—AO Function Block January 2015 101 Field Communicator Menu Structure ANALOG OUTPUT FUNCTION BLOCK Quick Config Alert KeyProcess Value Scale: EU at 100%Process Value Scale: EU at 0%Process Value Scale: Units IndexProcess Value Scale: DecimalSimulate: Simu...

Instruction Manual D103412X012 Detailed Setup—PID Function Block January 2015 102 PID Function Block Overview The PID function block (figure 4‐9) combines all of the necessary logic to perform proportional/integral/derivative(PID) control. The block supports mode control, signal scaling and limiting...

Instruction Manual D103412X012 Detailed Setup—PID Function Block January 2015 106 In Manual mode the output is entered manually by the operator. In Remote Output mode, the output is entered by ahost computer. Output Selection and Limiting Output selection is determined by the mode and the set point....

Instruction Manual D103412X012 Detailed Setup—PID Function Block January 2015 107   Act On IR —If this option is true, then when IR (Initialization Requested) is received on BKCAL_IN [27], the SP [8] will be adjusted within setpoint limits to provide bumpless transfer when the cascade is closed. If ...

Instruction Manual D103412X012 Detailed Setup—PID Function Block January 2015 109 Table 4‐31. BLOCK_ERR Conditions Condition Number Condition Name and Description 0 Other (N/A) 1 Block Configuration Error —SHED_OPT or BYPASS set to 0 2 Link Configuration Error (N/A) 3 Simulate Active (N/A) 4 Local O...

Instruction Manual D103412X012 Detailed Setup—ISEL Function Block January 2015 121 Input Selector Function Block Overview The Input Selector (ISEL) function block (figure 4‐12) can be used to select the first good, maximum, minimum,average, or hot backup from as many as eight input values and place ...

Instruction Manual D103412X012 Detailed Setup—ISEL Function Block January 2015 122  The Input Selector block Target mode is Auto, OP_SELECT [22] is not being used, and SELECT_TYPE [19] is 0. In this case, the BLOCK_ERR [6] parameter shows a Block Configuration Error. The Input Selector block Actual ...

Instruction Manual D103412X012 Detailed Setup—ISEL Function Block January 2015 123 When the block is in the Manual mode the status and substatus of OUT [7] and SELECTED [21] will be as follows:  Substatus will be non‐specific and the limit will be constant.  Quality of OUT [7] and SELECTED [21] will...

Instruction Manual D103412X012 Detailed Setup—ISEL Function Block January 2015 126 STATUS_OPTS Supported In the STATUS_OPTS [10] parameter, you can select from the following options to control the status handling:   Use Uncertain as Good —sets the OUT [7] status to Good when the selected input statu...

Instruction Manual D103412X012 Detailed Setup—ISEL Function Block January 2015 127 IN_1 through IN_8 and DISABLE_1 through DISABLE_8 are non‐volatile type parameters so if they are Linked they willautomatically have Bad status until connections are re‐established. If they are not Linked, they will b...

Instruction Manual D103412X012 Detailed Setup—ISEL Function Block January 2015 128 Alarms are grouped into five levels of priority, as shown in table 4‐38. Table 4‐38. ISEL Function Block Alarm Priorities Priority Number Priority Description (1) 0 The priority of an alarm condition changes to 0 afte...

Instruction Manual D103412X012 Detailed Setup—OS Function Block January 2015 136 Output Splitter Function Block Overview The Output Splitter (OS) block (figure 4‐16) provides the capability to drive two control outputs from a single input.Each output is a linear function of some portion of the input...

Instruction Manual D103412X012 Detailed Setup—OS Function Block January 2015 139 Limit Handling The splitter function block is designed to combine the limit information from the two downstream blocks into limitsfor the upstream block. The general principle is to allow the upstream block to continue ...

Instruction Manual D103412X012 Detailed Setup—OS Function Block January 2015 141 to OUT_2, or goes to Y 11 . If LOCKVAL is true, OUT_1 remains at its ending value when X is greater than X 12 . If LOCKVAL is false, then OUT_1 goes to Y 11 when X is greater than X 12 . Figure 4‐20. OUT with LOCKVAL Tr...

Instruction Manual D103412X012 Detailed Setup—OS Function Block January 2015 143 drop the good downstream block out of Cas mode for one evaluation cycle and then restore Cas mode. This initializesthe upstream controller to the remaining good region of control. OS Function Block Parameter List (table...

Instruction Manual D103412X012 Detailed Setup—AI Function Block January 2015 147 Analog Input Function Block Overview The Analog Input (AI) function block (figure 4‐23) processes field device measurements and makes them available toother function blocks. The output value from the AI block is in engi...

Instruction Manual D103412X012 Detailed Setup—AI Function Block January 2015 150 Filtering The filtering feature changes the response time of the device to smooth variations in output readings caused by rapidchanges in input. You can adjust the filter time constant (in seconds) using the PV_FTIME [1...

Instruction Manual D103412X012 Detailed Setup—AI Function Block January 2015 151 When the converted input value is below the limit specified by the LOW_CUT [17] parameter, a value of zero is usedfor the converted value (PV [7]). This option is useful to eliminate false readings when the differential...

Instruction Manual D103412X012 Detailed Setup—AI Function Block January 2015 152 Troubleshooting Refer to table 4‐56 to troubleshoot any problem that you encounter. Table 4‐56. Troubleshooting Symptom Possible Causes Corrective Action Mode will not leave OOS Target mode is not set Set target mode to...

Instruction Manual D103412X012 Detailed Setup—MAI Function Block January 2015 159 Multiple Analog Input Function Block Overview The Multiple Analog Input (MAI) function block (figure 4‐26) has the ability to process up to eight field devicemeasurements and make them available to other function block...

Instruction Manual D103412X012 Detailed Setup—MAI Function Block January 2015 161 MAI Function Block Parameter List (table 4‐64) Read/Write Capability: RO - Read Only, RW - Read Write Mode: The block mode(s) required to write to the parameter Double indentation and shaded Index Number indicates sub‐...

Instruction Manual D103412X012 Detailed Setup—DO Function Block January 2015 165 Discrete Output Function Block Overview The Discrete Output (DO) function block (figure 4‐27) processes a discrete set point and outputs it to the specified I/Ochannel to produce an output signal. The DVC6200f digital v...

Instruction Manual D103412X012 Detailed Setup—DO Function Block January 2015 167   Cascade (Cas) —The block uses a set point supplied by another function block. Note The transducer block must be in Auto for the mode to go to AUTO, CAS or MAN.   RemoteCascade (RCas) —The block uses a set point suppli...

Instruction Manual D103412X012 Detailed Setup—DO Function Block January 2015 168 Auto —On failure of a remote cascade connection, the block sets the target mode to Auto, if permitted. Man —On failure of remote cascade connection, the block sets the target mode to Man, if permitted. The user may conf...

Instruction Manual D103412X012 Detailed Setup—DO Function Block January 2015 170 Block Errors Table 4‐71 lists conditions reported in the BLOCK_ERR [6] parameter. Conditions in italics are not applicable for the DO block and are provided only for your reference. Table 4‐71. BLOCK_ERR Conditions Cond...

Instruction Manual D103412X012 Detailed Setup—DO Function Block January 2015 171 Note When simulate is active, the output block no longer writes values to the transducer block. If the Output Blk Timeout period isexceeded, the transducer block may move the valve to the Zero Power Condition depending ...

Instruction Manual D103412X012 Detailed Setup—DI Function Block January 2015 177 Discrete Input Function Block Overview The Discrete Input (DI) function block (figure 4‐29) processes a single discrete input from a field device and makes itavailable to other function blocks. You can configure inversi...

Instruction Manual D103412X012 Detailed Setup—DI Function Block January 2015 178 Modes The Discrete Input function block supports the following modes:   Manual (Man) —The block output (OUT_D [8]) is disconnected from the field and set manually.   Automatic (Auto) —The block algorithm determines outp...

Instruction Manual D103412X012 Detailed Setup—DI Function Block January 2015 179 Table 4‐77. Channel Selection for the Discrete Input Function Block Selection Transducer Block Parameter (1) Transducer Block Index Number Bit Number (2) 23 TRAVEL_D 33 N/A 24 INST_ALERTS_ACTIVE:PROX_ACTIVE 74.5 0: Trav...

Instruction Manual D103412X012 Detailed Setup—DI Function Block January 2015 180 the detected position. Figure 4‐31 illustrates the operation of the proximity detection function. Travel Alert Pointrefers to Travel Lo Alert Point, Travel Hi Alert Point, Travel Lo Lo Alert Point, and Travel Hi Hi Aler...

Instruction Manual D103412X012 Detailed Setup—DI Function Block January 2015 181 Alarm Detection To select the state that initiates an input alarm, and to set discrete alarm substatus in the output, configure theDISC_LIM [23] parameter. You can enter any value between 0 and 255. A value of 255 disab...

Instruction Manual D103412X012 Detailed Setup—DI Function Block January 2015 182 To use simulate, first install the simulate jumper in the terminal box, then set Simulate_D enable/disable to enabled,then enter the desired values for Simulate Value and Status. When SIMULATE_D [9] is enabled, the Simu...

Instruction Manual D103412X012 Calibration January 2015 189 Section 5 Calibration 5-5- Calibration Overview When a DVC6200f digital valve controller is ordered as part of a control valve assembly, the factory mounts the digitalvalve controller on the actuator and connects the necessary tubing, then ...

Instruction Manual D103412X012 Calibration January 2015 190 If a double‐acting relay is used, you will be prompted to run the relay adjustment when auto or manual calibration isselected. Select Yes to adjust the relay, select No to proceed with calibration. For additional information, refer to Relay...

Instruction Manual D103412X012 Calibration January 2015 191 Relay Field Communicator TB > Configure/Setup > Calibration > Relay Follow the prompts on the Field Communicator display to check relay adjustment. Replace the digital valve controllercover when finished. Note Relay B and C are not...

Instruction Manual D103412X012 Calibration January 2015 192 If the low bleed relay option has been ordered stabilization may take approximately two minutes longer than thestandard relay. Relay A may also be adjusted for use in single‐acting‐ direct applications. Rotate the adjustment disc as shown i...

Instruction Manual D103412X012 Calibration January 2015 193 2. The following message appears: Use the Increase andDecrease selections untilthe displayed pressurematches the instrumentsupply pressure. Press OK when you have read this message. 3. The value of the pressure appears on the display. 4. Fr...

Instruction Manual D103412X012 Viewing Device Variables and Diagnostics January 2015 195 Section 6 Viewing Device Variables and Diagnostics 6-6- View Lists View Lists allow the values of a set of parameters to be accessed at the same time. View lists are available for theresource and transducer bloc...

Instruction Manual D103412X012 Viewing Device Variables and Diagnostics January 2015 196 Device Diagnostics Resource Block Error (RB > Device Diagnostics > Resource Block Error) Field Communicator RB > Device Diagnostics > Resource Block Error Block Error (BLOCK_ERR [6]) indicates an err...

Instruction Manual D103412X012 Viewing Device Variables and Diagnostics January 2015 197 Block Alarm Field Communicator RB > Device Diagnostics > Block Alarm The Block Alarm (BLOCK_ALM [36]) is used for all configuration, hardware, connection failure or system problems inthe block.  Block Alar...

Instruction Manual D103412X012 Viewing Device Variables and Diagnostics January 2015 198 There are two different restarts: Restart Processor, and Restart with Defaults: When selecting either of these options, Restart informs you of the consequences of this action and asks if you want tocontinue. Sel...

Instruction Manual D103412X012 Viewing Device Variables and Diagnostics January 2015 199   Manufacturer— Manufacturer Identification (MANUFAC_ID [10]) identifies the manufacturer of the instrument. It is used by the host system to locate the DD file for the device. For Fisher the Manufacturer ID is ...

Instruction Manual D103412X012 Viewing Device Variables and Diagnostics January 2015 200 Device Diagnostics Active PlantWeb Alerts Field Communicator TB > Device Diagnostic > Active PlantWeb Alerts To view the active PlantWeb alerts select Active PlantWeb Alerts. Alert Conditions Field Communi...

Instruction Manual D103412X012 Viewing Device Variables and Diagnostics January 2015 202 Travel Closed Travel Closed Alert —This alert is active if the travel is greater than the travel closed alert point. Proximity Proximity Hi Hi Alert —This alert is active if the Travel is within the detection ba...

Instruction Manual D103412X012 Viewing Device Variables and Diagnostics January 2015 203 Travel Sensor Span Error— Indicates that span between the endpoints of travel are not far enough apart. This error is reported during automatic calibration. MLFB Error— Indicates that the Minor Loop Feedback sen...

Instruction Manual D103412X012 Viewing Device Variables and Diagnostics January 2015 204 Device Record Field Communicator TB > Device Diagnostic > Device Record The following parameters are contained in the Device Record menu of the transducer block.   Maximum Recorded Temperature —Maximum Rec...

Instruction Manual D103412X012 Viewing Device Variables and Diagnostics January 2015 205 Trend Field Communicator TB > Device Diagnostic > Trend Trend chart of Setpoint (FINAL_VALUE.VALUE [13.2]), Travel (TRAVEL.VALUE [34.2]), and Pressure A(PRESSURE_A.VALUE [36.2]). Device Variables Field Com...

Instruction Manual D103412X012 Viewing Device Variables and Diagnostics January 2015 206 AO Control - Pre‐Characterization   Setpoint Setpoint (FINAL_VALUE.VALUE [13.2]) shows the value of the setpoint in % (percent) of ranged travel or pressure.Setpoint is used for both travel and pressure control....

Instruction Manual D103412X012 Viewing Device Variables and Diagnostics January 2015 208 Pressures   Supply Supply (SUPPLY_PRESSURE_VALUE [35.2]) shows the value of the supply pressure in psi, bar, kPa, inHg, inH 2 O, or kg/cm 2 .   Pressure A Pressure A (PRESSURE_A.VALUE [36.2]) shows the value of ...

Instruction Manual D103412X012 Maintenance and Troubleshooting January 2015 209 Section 7 Maintenance and Troubleshooting 7-7- The DVC6200f digital valve controller enclosure is rated Type 4X and IP66, therefore periodic cleaning of internalcomponents is not required. If the DVC6200f is installed in...

Instruction Manual D103412X012 Maintenance and Troubleshooting January 2015 210 from fire or explosion if natural gas is used as the supply medium and appropriate preventive measures are not taken.Preventive measures may include, but are not limited to, one or more of the following: ensuring adequat...

Instruction Manual D103412X012 Maintenance and Troubleshooting January 2015 211 Component Replacement When replacing any of the components of the DVC6200f, the maintenance should be performed in an instrumentshop whenever possible. Make sure that the electrical wiring and pneumatic tubing is disconn...

Instruction Manual D103412X012 Maintenance and Troubleshooting January 2015 212 Figure 7‐1. Printed Wiring Board Cable Connections HOUSING W9924‐1 CABLE TO TRAVEL SENSOR PRINTED WIRINGBOARDASSEMBLY CABLETO TERMINAL BOX TERMINALBOX MODULE BASE ASSEMBLY Replacing the Module Base Refer to figure 8‐2 or...

Instruction Manual D103412X012 Maintenance and Troubleshooting January 2015 213 1. Ensure the module base seal (key 237) is properly installed in the housing (key 1). Ensure the O‐ring (key 12) is in place on the module base assembly. 2. Connect the terminal box connector to the PWB assembly (key 50...

Instruction Manual D103412X012 Maintenance and Troubleshooting January 2015 214 1. Remove the I/P converter (key 41) and shroud (key 169) as described in the Removing the I/P Converter procedure. 2. Remove the screen (key 231) from the supply port. 3. Install a new screen in the supply port as shown...

Instruction Manual D103412X012 Maintenance and Troubleshooting January 2015 215 W9328 SOCKET‐HEADSCREWS (4)(KEY 23) SHROUD(KEY 169) I/P CONVERTER(KEY 41) BOOTS(KEY 210) Figure 7‐4. I/P Converter 3. Install the I/P converter (key 41) straight into the module base (key 2), taking care that the two ele...

Instruction Manual D103412X012 Maintenance and Troubleshooting January 2015 216 2. Properly orient the PWB assembly (key 50) as you install it into the module base. The two electrical leads from the I/P converter (key 41) must guide into their receptacles in the PWB assembly and the pressure sensor ...

Instruction Manual D103412X012 Maintenance and Troubleshooting January 2015 217 3. Position the relay (with shroud) on the module base. Tighten the four screws, in a crisscross pattern, to a final torque of 2 N m (20.7 lbf in). 4. Using the Field Communicator, verify that the value for Relay Type pa...

Instruction Manual D103412X012 Maintenance and Troubleshooting January 2015 218 4. Disconnect the terminal box wiring connector from the PWB assembly (key 50). 5. Remove the screw (key 72). Pull the terminal box assembly straight out of the housing. Replacing the Terminal Box Note Inspect all O‐ring...

Instruction Manual D103412X012 Maintenance and Troubleshooting January 2015 219 Instrument Troubleshooting What to Do First When a problem occurs, check the following first: Mounting  Is the feedback linkage connected correctly? See the beginning of this section. Utility Connections  Are pneumatic c...

Instruction Manual D103412X012 Maintenance and Troubleshooting January 2015 224 Technical Support Checklist Have the following information available prior to contacting your Emerson Process Management sales office forsupport. Reference 1. Instrument serial number as read from nameplate _____________...

Instruction Manual D103412X012 Parts January 2015 225 Section 8 Parts 8-8- Parts Ordering Whenever corresponding with your Emerson Process Management sales office about this equipment, always mentionthe controller serial number. When ordering replacement parts, refer to the 11‐character part number ...

Instruction Manual D103412X012 Parts January 2015 226 Kit Description Part Number   8* Spare I/P Shroud Kit [kit contains shroud (key 169) and hex socket cap screw, qty. 4 (key 23)] GE29183X012  9 Remote Mount Feedback Unit Kit (see figure 8‐5) [remote housing assembly (key25); hex socket set  screw...

Instruction Manual D103412X012 Principle of Operation January 2015 235 Appendix A Principle of Operation A‐ A‐ Digital Valve Controller Operation The DVC6200f digital valve controller has a single module base that may be easily replaced in the field withoutdisconnecting field wiring or tubing. The m...

Instruction Manual D103412X012 Field Communicator Menu Structure January 2015 237 Appendix B Field Communicator Menu Structure B‐B‐ This section contains the Field Communicator menu trees for the transducer block and the resource block. It alsocontains Fast Key Sequence tables with coordinates to he...

Instruction Manual D103412X012 PlantWeb Alerts January 2015 251 Appendix C PlantWeb Alerts C‐C‐ Instrument Alert Conditions Instrument Alert Conditions, when enabled, detect many operational and performance issues that may be of interest.To view these alerts, the user must open the appropriate statu...

Instruction Manual D103412X012 PlantWeb Alerts January 2015 253 Alert Reporting For PlantWeb alerts to be reported to the operator console, they must pass four tests: Alerts must be active Reports must be selected in Feature Select Alert priority must be greater than 1 Reporting must not be suppress...

Instruction Manual D103412X012 F OUNDATION fieldbus Communication January 2015 263 Appendix D F OUNDATION fieldbus Communication 9‐ D‐D‐ DVC6200f digital valve controllers use the F OUNDATION fieldbus to communicate with other fieldbus instruments and the control system. Fieldbus is an all digital, ...

Instruction Manual D103412X012 F OUNDATION fieldbus Communication January 2015 264 Figure D‐1 illustrates the internal structure of a function block. When execution begins, input parameter values fromother blocks are snapped‐in by the block. The input snap process ensures that these values do not ch...

Instruction Manual D103412X012 F OUNDATION fieldbus Communication January 2015 265 Block Modes All blocks have modes. The mode determines the source of the set point, the destination of the output, how the blockexecutes, and the relationship between setpoint and output. The block mode is determined ...

Instruction Manual D103412X012 F OUNDATION fieldbus Communication January 2015 266 Note A downstream block changing to Out of Service impacts the mode of the upstream block. Refer to the block hierarchy in figure D‐2. Figure D‐2. Digital Valve Controller Block Hierarchy Example TRANSDUCERBLOCK ANALO...

Instruction Manual D103412X012 F OUNDATION fieldbus Communication January 2015 267 Remote Output (ROut) —The block outputs are set to the value of the remote output parameter that is written by a host computer or others. To prevent a sudden change in output, the block's calculations are initialized ...

Instruction Manual D103412X012 F OUNDATION fieldbus Communication January 2015 268 Table D‐3. Status Attribute Quality and Substatus Components Quality Substatus Good (NC) Non‐specific Good (NC) Active Block Alarm Good (NC) Active Advisory Alarm Good (NC) Active Critical Alarm Good (NC) Unack Block ...

Instruction Manual D103412X012 F OUNDATION fieldbus Communication January 2015 269 AO Block  If the valve position is below the low cutoff value, the AO block READBACK status limit is LOW_LIMITED.  If the valve position is above the high cutoff value, the AO block READBACK status limit is HIGH_LIMIT...

Instruction Manual D103412X012 F OUNDATION fieldbus Communication January 2015 270  recognizes and adds new devices to the link.  removes non‐responsive devices from the link.  distributes Data Link (DL) and Link Scheduling (LS) time on the link. Data Link Time is a network‐wide time periodically di...

Instruction Manual D103412X012 F OUNDATION fieldbus Communication January 2015 271 Figure D‐4. Scheduled Data Transfer B2713‐1 LAS DT(A) Device X Device Y Device Z CD (X, A) LAS=Link Active SchedulerP=PublisherS=SubscriberCD=Compel DataDT=Data Transfer Packet Schedule X Y Z B P P P S S S C D A A A H...

Instruction Manual D103412X012 F OUNDATION fieldbus Communication January 2015 272   Report Distribution: This type of communication is used to broadcast and multicast event and trend reports.   Client/Server: This type of communication is used for request/ response exchanges between pairs of device...

Instruction Manual D103412X012 Device Description Installation January 2015 273 Appendix E Device Description Installation 10‐E‐E‐ Overview Several support files are required for the DVC6200f digital valve controller. They are:   Device Description (DD) files —These files define the data interface t...

Instruction Manual D103412X012 Device Description Installation January 2015 274  .ffo—This extension denotes a complete, tokenized, device description for the instrument as defined by the Fieldbus Foundation.  .cff—This extension denotes a capabilities file for the instrument as defined by the F OUN...

Instruction Manual D103412X012 Device Description Installation January 2015 276 Figure E‐2. amsdevices folder  The most recent device description for Fisher devices can be downloaded from the internet at www.FIELDVUE.com. If you are downloading from the internet, the file on the website will be comp...

Instruction Manual D103412X012 Device Description Installation January 2015 277 up the DD on your system. Note the folder where the decompressed files are placed. This information will berequired later in the installation procedure. Note This procedure will install the necessary Device Description f...

Instruction Manual D103412X012 Operating with a DeltaV System January 2015 279 Appendix F Operating with a DeltaV System F‐ F‐ Process Systems DeltaV System Getting Started with DeltaV Host Systems Appropriate Device Descriptions (DDs) installed. See the Device Description Compatibility table onpage...

Instruction Manual D103412X012 Operating with a DeltaV System January 2015 286 Introduction Note This appendix does not necessarily provide the latest information on the DeltaV system. For the latest information on using theDeltaV system, refer to the on‐line help or documentation supplied with the ...

Instruction Manual D103412X012 Operating with a DeltaV System January 2015 288 Methods Transducer Block The following methods are accessed via the transducer block: Device Setup, Auto Travel Calibration, Manual TravelCalibration, Supply Sensor Calibration, Output A Sensor Calibration, Output B Senso...

Instruction Manual D103412X012 Operating with a DeltaV System January 2015 291 Bringing the Device On‐Line To completely configure the digital valve controller for use in a fieldbus loop, the following conditions must be met.Refer to DeltaV On‐Line‐Help or documentation for detailed information on a...

Instruction Manual D103412X012 Operating with a DeltaV System January 2015 292 Initial Device Setup When new FF devices are commissioned on the DeltaV system, device alarms are automatically enabled and defaultpriorities are assigned to the alarms. Select properties on the device, then the Alarms an...

Instruction Manual D103412X012 Operating with a DeltaV System January 2015 293 Area Assignment Controllers use this area assignment to report node status (e.g. not communicating). Devices and control modules usethis area assignment to determine where to send their alarms. Area A is the default area ...

Instruction Manual D103412X012 Operating with a DeltaV System January 2015 294 because all workstations have Area A assigned. Consider lowering the priority of these alarms to ADVISORY until the end of thecommissioning process. Reporting Alarms and Events to a Workstation Device alarm and event repo...

Instruction Manual D103412X012 Operating with a DeltaV System January 2015 296 Deciding Device Alarm Priorities Each device alarm, just like every process alarm, has a priority assigned to it. When a device is created, the devicealarms are assigned default alarm priorities as shown in figure F‐9. Fi...

Instruction Manual D103412X012 Glossary January 2015 297 Glossary Algorithm A set of logical steps to solve a problem oraccomplish a task. A computer program containsone or more algorithms. Alphanumeric Consisting of letters and numbers. ANSI (acronym) The acronym ANSI stands for the AmericanNationa...

Instruction Manual D103412X012 Index January 2015 301 Index A Acknowledge Option, Resource Block, 24 Act On IR, 107 Action on Failure, DI Function Block, 181 Action on Fault Detection AO Function Block, 94DO Function Block, 170 Active PlantWeb Alerts, 200 Actuator Fail Action, 59Manufacturer, 59Mode...