Page 2 - Quick Start Guide; DVC2000 Digital Valve Controller; Local Interface Flow Chart
Quick Start Guide D103203X012 DVC2000 Digital Valve Controller April 2014 2 Local Interface Flow Chart TRAVEL = 66.8%14.6 MA 0.92 BAR QUICK SETUP Y B Y Y B B Y B B Y Y Y B B TRAVELDEVIATION CHECKMOUNTING CHECKSUPPLY CHECK I/PCONVERTER VALVE WILL MOVEPRESS FOR 3 SEC FINDING 0% ... FINDING 100% ... FI...
Page 4 - Use of this Guide; To avoid personal injury or property damage,
Quick Start Guide D103203X012 DVC2000 Digital Valve Controller April 2014 4 Use of this Guide This guide describes how to install the digital valve controller and setup and calibrate using the local operatorinterface. The interface consists of a liquid crystal display, four pushbuttons, and a switch...
Page 5 - Installation; WARNING; WARNING; Note; Valve / Actuator Mounting
Quick Start Guide D103203X012 DVC2000 Digital Valve Controller April 2014 5 Installation Note The DVC2000 is not designed to correct for significant stem rotation on sliding stem actuators. WARNING Avoid personal injury or property damage from sudden release of process pressure or bursting of parts....
Page 6 - Figure 1. Housing Variations; CAUTION; Use of Magnetic Tools with the DVC2000
Quick Start Guide D103203X012 DVC2000 Digital Valve Controller April 2014 6 The DVC2000 housing is available in four different configurations, depending on the actuator mounting method andthreaded connection style. Figure 1 shows the available configurations. Figure 1. Housing Variations W9015 W9591...
Page 7 - Figure 2. Travel Range; Figure 3. Magnet Assemblies
Quick Start Guide D103203X012 DVC2000 Digital Valve Controller April 2014 7 Note As a general rule, do not use less than 50% of the magnet array for full travel measurement. Performance will decrease as the arrayis increasingly subranged. The linear magnet arrays have a valid travel range indicated ...
Page 8 - Attach the mounting bracket to the actuator.; vertically align the magnet array so that the center line of the
Quick Start Guide D103203X012 DVC2000 Digital Valve Controller April 2014 8 Sliding-Stem (Linear) Actuators 1. Isolate the control valve from the process line pressure and release pressure from both sides of the valve body. Shut off all pressure lines to the actuator, releasing all pressure from the...
Page 9 - Tighten the fasteners and remove the alignment template.; pointing away from the opening. See figure 7.
Quick Start Guide D103203X012 DVC2000 Digital Valve Controller April 2014 9 6. Tighten the fasteners and remove the alignment template. Note Use a flat end hex key to tighten the mounting assembly fasteners to a torque of 2.37 N • m (21 in • lbf) for 4 mm screws, and 5.08 N • m (45 in • lbf) for 5 m...
Page 10 - Mounting on GX Actuators
Quick Start Guide D103203X012 DVC2000 Digital Valve Controller April 2014 10 Mounting on GX Actuators The DVC2000 digital valve controller mounts directly on the GX actuator without the need for a mounting bracket. However, in applications where the process temperature exceeds 80 _ C (176 _ F), it m...
Page 11 - because fine adjustment is required.; For air‐to‐open GX actuators
Quick Start Guide D103203X012 DVC2000 Digital Valve Controller April 2014 11 If the process and ambient temperatures exceed the limits indicated by zone 2, then the DVC2000 high temperature mounting kitcan not be used. If temperatures exceed zone 2, you must use an extension bonnet or bracket mounte...
Page 12 - For Air‐to‐Open GX Actuators; Remove the cover of the digital valve controller.
Quick Start Guide D103203X012 DVC2000 Digital Valve Controller April 2014 12 5. Tighten the fasteners and remove the alignment template. Continue on with the appropriate step 6 below. Note Use a flat end hex key to tighten the mounting assembly fasteners to a torque of 2.37 N • m (21 in • lbf) for 4...
Page 13 - Air‐to‐Close GX Actuators
Quick Start Guide D103203X012 DVC2000 Digital Valve Controller April 2014 13 Air‐to‐Close GX Actuators 6. Remove the cover of the digital valve controller. 7. Using a 6 mm hex wrench, attach the digital valve controller to the GX actuator mounting pad. Note The O‐ring and G1/4 or 1/4 NPT plugs (supp...
Page 14 - Guidelines for Mounting on Quarter‐Turn (Rotary) Actuators
Quick Start Guide D103203X012 DVC2000 Digital Valve Controller April 2014 14 Guidelines for Mounting on Quarter‐Turn (Rotary) Actuators The DVC2000 digital valve controller can be mounted to any quarter‐turn (rotary) actuator, as well as those thatcomply with the NAMUR guidelines. A mounting bracket...
Page 15 - Electrical and Pneumatic Connections; /4 NPT supply and output with 1/2 NPT conduit connections; Supply Connections; Electrical Connections
Quick Start Guide D103203X012 DVC2000 Digital Valve Controller April 2014 15 Electrical and Pneumatic Connections The electrical and pneumatic connections on the digital valve controller are available with the following combinations: D 1/4 NPT supply and output with 1/2 NPT conduit connections D G...
Page 16 - Wire the digital valve controller as follows:; Options Boards; Wire the limit switches as follows:
Quick Start Guide D103203X012 DVC2000 Digital Valve Controller April 2014 16 Wire the digital valve controller as follows: 1. Remove the main instrument cover. 2. Route the field wiring into the terminal box through the conduit connection. When applicable, install conduit using local and national el...
Page 17 - Position Transmitter; Wire the position transmitter as follows:; Vent
Quick Start Guide D103203X012 DVC2000 Digital Valve Controller April 2014 17 4. If a second switch is to be used, connect the control system input card positive wire “switch input” to the +51 terminal. Connect the control system input card negative wire “switch input” to the -52 terminal. 5. Proceed...
Page 18 - Basic Setup and Calibration; Status Information; Figure 16. Home Screen on the LCD; —Current valve travel in percent of calibrated travel.
Quick Start Guide D103203X012 DVC2000 Digital Valve Controller April 2014 18 Basic Setup and Calibration The local operator interface is available on all DVC2000 digital valve controllers. The interface consists of a liquidcrystal display, four pushbuttons, and a switch for position transmitter conf...
Page 19 - Basic Setup; Selecting the Language; Table 1. Language Pack Options; or
Quick Start Guide D103203X012 DVC2000 Digital Valve Controller April 2014 19 Basic Setup WARNING Changes to the instrument setup may cause changes in the output pressure or valve travel. Depending on the application,these changes may upset process control which may result in personal injury or prope...
Page 20 - Quick Setup; will begin the calibration process. Pressing the LEFT (
Quick Start Guide D103203X012 DVC2000 Digital Valve Controller April 2014 20 Quick Setup When installing the DVC2000 digital valve controller on an actuator for the first time, the quick setup procedure willcalibrate and tune the instrument automatically. Table 2 lists the values that are preconfigu...
Page 21 - Travel Calibration; arrow key two times and then the RIGHT (
Quick Start Guide D103203X012 DVC2000 Digital Valve Controller April 2014 21 Travel Calibration WARNING During calibration the valve will move full stroke. To avoid personal injury and property damage caused by the release ofpressure or process fluid, isolate the valve from the process and equalize ...
Page 22 - Tuning; times and then the RIGHT (
Quick Start Guide D103203X012 DVC2000 Digital Valve Controller April 2014 22 Tuning WARNING Changes to the tuning set may cause the valve/actuator assembly to stroke. To avoid personal injury and property damagecaused by moving parts, keep hands, tools, and other objects away from the valve/actuator...
Page 23 - Detailed Setup
Quick Start Guide D103203X012 DVC2000 Digital Valve Controller April 2014 23 Table 3. Gain Values for Preselected Turning Sets Tuning Set Proportional Gain Velocity Gain Minor Loop Feedback Gain C 5 2 55 D 6 2 55 E 7 2 55 F 8 2 52 G 9 2 49 H 10 2 46 I 11 2 44 J 12 1 41 K 14 1 38 L 16 1 35 M 18 1 35 ...
Page 24 - Figure 20. Detailed Setup Flow Chart; Transmitter
Quick Start Guide D103203X012 DVC2000 Digital Valve Controller April 2014 24 The factory default characteristic is LINEAR. You can also use a QUICK OPEN, EQUAL %, or CUSTOM function. However,the custom function is initially configured linear, unless you use a HART based host to reconfigure the custo...
Page 25 - Figure 21. XMTR Switch; Position Transmitter Calibration
Quick Start Guide D103203X012 DVC2000 Digital Valve Controller April 2014 25 Figure 21. XMTR Switch TRANSMITTER SWITCHFOR FAIL SIGNAL + HIGH (SHOWN) OR-LOW W8839 Switch #1 Trip Point —Defines the threshold for the limit switch wired to terminals +41 and -42 in percent of calibrated travel. Switch #1...
Page 26 - Figure 22. Position Transmitter Calibration; ) arrow key six times and then press the RIGHT; Local Control; ) arrow key seven times and then press the RIGHT (
Quick Start Guide D103203X012 DVC2000 Digital Valve Controller April 2014 26 Figure 22. Position Transmitter Calibration SAVE & EXIT?EXIT W/O SAVING? SAVE & EXIT?PRESS " " A USE OR TO SEND 20MA POSITIONTRANSMIITTER CAL " A USE OR TO SEND 4MA TUNING TRAVEL = 66.8%14.6 MA 0.92 BAR ...
Page 27 - Figure 23. Local Control; Diagnostic Messages, Codes and Details; the alert symbol
Quick Start Guide D103203X012 DVC2000 Digital Valve Controller April 2014 27 The UP ( Y ) and DOWN ( B ) arrow keys will allow you to change the setpoint and therefore move the valve manually. To exit the manual mode, use the LEFT ( A ) arrow key to return to the choice list. Select ANALOG. Note Whe...
Page 28 - likely occur in conjunction with the Travel Deviation error.
Quick Start Guide D103203X012 DVC2000 Digital Valve Controller April 2014 28 Once switch circuit 1 is powered properly, question marks (???) will indicate that the corresponding switch is disabled. Shutdown Activated — This screen appears if the positioner has shut down and no air is being delivered...
Page 29 - Specifications
Quick Start Guide D103203X012 DVC2000 Digital Valve Controller April 2014 29 Specifications Available Configurations J Integral mounting to the GX actuator J Sliding‐stem applications J Quarter‐turn rotary applications The DVC2000 digital valve controller can also bemounted on other actuators that c...
Page 30 - Supply and Output Pressure:
Quick Start Guide D103203X012 DVC2000 Digital Valve Controller April 2014 30 Specifications (continued) Other Classifications/Certifications GOST‐R —Russian GOST‐R INMETRO —National Institute of Metrology, Quality and Technology (Brazil) KGS — Korea Gas Safety Corporation (South Korea) NEPSI —Nation...
Page 31 - Table 4. EMC Summary Results—Immunity
Quick Start Guide D103203X012 DVC2000 Digital Valve Controller April 2014 31 Table 4. EMC Summary Results—Immunity Port Phenomenon Basic Standard Test Level Performance Criteria (1) Enclosure Electrostatic discharge(ESD) IEC 61000‐4‐2 6 kV contact8 kV air B Radiated EM field IEC 61000‐4‐3 80 to 1000...
Page 32 - Related Documents; Using FIELDVUE Instruments with the Smart HART; Educational Services
Quick Start Guide D103203X012 DVC2000 Digital Valve Controller April 2014 32 Related Documents Other documents containing information related to the DVC2000 digital valve controller include: D Bulletin 62.1:DVC2000 - Fisher FIELDVUE DVC2000 Digital Valve Controller (D103167X012) D Fisher FIELDVUE ...
Page 33 - Intrinsically Safe, Non‐Incendive
Quick Start Guide D103203X012 DVC2000 Digital Valve Controller April 2014 33 Hazardous Area Classifications and Special Instructions for “SafeUse” and Installations in Hazardous Locations Certain nameplates may carry more than one approval, and each approval may have unique installation/wiringrequir...
Page 34 - Figure 25. CSA Installation Drawing; FM; Special Conditions of Use
Quick Start Guide D103203X012 DVC2000 Digital Valve Controller April 2014 34 Figure 25. CSA Installation Drawing GE12444‐C EQUIPMENT SHALL BE INSTALLED IN ACCORDANCE WITH THE CANADIAN ELECTRICAL CODE (CEC) PART 1: BARRIERS MUST BE CSA APPROVED WITH ENTITY PARAMETERS AND ARE TO BE INSTALLED IN ACCORD...
Page 35 - Figure 26. Typical FM Nameplate
Quick Start Guide D103203X012 DVC2000 Digital Valve Controller April 2014 35 Figure 26. Typical FM Nameplate Figure 27. FM Installation Drawing GE10683‐D HAZARDOUS LOCATION NON‐HAZARDOUS LOCATION CLASS I, DIV. 1, GROUPS A,B,C,DCLASS I ZONE 0 Aex ia IIC DVC2000 XMTR MAIN LS1 LS2 FM APPROVED BARRIER X...
Page 36 - ATEX; Special Conditions for Safe Use
Quick Start Guide D103203X012 DVC2000 Digital Valve Controller April 2014 36 ATEX Special Conditions for Safe Use Intrinsically Safe The equipment is an intrinsically safe equipment. It can be mounted in hazardous area. The terminal blocks can be only connected to certified intrinsically safe equipm...
Page 37 - Figure 29. ATEX Installation Drawing
Quick Start Guide D103203X012 DVC2000 Digital Valve Controller April 2014 37 Figure 29. ATEX Installation Drawing GE14685‐C INSTALLATION MUST BE IN ACCORDANCE WITH THE NATIONAL WIRING PRACTICES OF THE COUNTRY IN USE. BARRIERS MUST BE CONNECTED PER MANUFACTURER'S INSTALLATION INSTRUCTIONS. INTRINSICA...
Page 38 - IECEx; Conditions of Certification
Quick Start Guide D103203X012 DVC2000 Digital Valve Controller April 2014 38 IECEx Conditions of Certification Intrinsically Safe This equipment shall be connected in accordance with the manufacturer's installation instructions (drawing GE14581,figure 31) to intrinsic safety barriers that satisfy th...
Page 39 - Figure 31. IECEx Installation Drawing
Quick Start Guide D103203X012 DVC2000 Digital Valve Controller April 2014 39 Figure 31. IECEx Installation Drawing GE14581‐C INSTALLATION MUST BE IN ACCORDANCE WITH THE NATIONAL WIRING PRACTICES OF THE COUNTRY IN USE. BARRIERS MUST BE CONNECTED PER MANUFACTURER'S INSTALLATION INSTRUCTIONS. INTRINSIC...
