Page 2 - Instruction Manual; ESSENTIAL INSTRUCTIONS; READ THIS PAGE BEFORE PROCEEDING!
BINOS 100 F & MLT 2 Addendum Zone 1 & 2 Instruction Manual ETC01035 08/2005 E m e r s o n P r o c e s s M a n a g e m e n tGmbH & Co. OHG Industriestrasse 1D-63594 HasselrothGermanyT +49 (0) 6055 884-0F +49 (0) 6055 884-209Internet: www.EmersonProcess.com ESSENTIAL INSTRUCTIONS READ THIS...
Page 3 - ATEX Instruction Manual; PREFACE; 00 F analyzers intended to be
ATEX Instruction Manual ETC01035August 2005 MLT 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG P - 1 PREFACE The purpose of this manual is to provide additional informationconcerning the components, functions, installation and maintenance ofEEx p pressurized MLT 2 and ...
Page 4 - NOTE; DEFINITIONS
MLT 2 / BINOS ® 100 F ATEX Instruction Manual ETC01035 August 2005 Emerson Process Management Manufacturing GmbH & Co. OHG P - 2 NOTE Highlights an essential operatingprocedure, condition or statement. Highlights an operation orm a i n t e n a n c e p r o c e d u r e ,practice, condition, state-...
Page 5 - IMPORTANT; Failure to follow the proper instructions may cause an explosion!
ATEX Instruction Manual ETC01035August 2005 MLT 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG P - 3 IMPORTANT SAFETY INSTRUCTIONS SAFETY SUMMARY If this equipment is used in a manner not specified in these instructions, protectivesystems may be impaired. Before instal...
Page 6 - Safety Instructions; AUTHORIZED PERSONNEL
MLT 2 / BINOS ® 100 F ATEX Instruction Manual ETC01035 August 2005 Emerson Process Management Manufacturing GmbH & Co. OHG P - 4 Safety Instructions Products described in this manual shall not be supplied with explosivegases! EXPLOSION HAZARD ! AUTHORIZED PERSONNEL To avoid loss of life, persona...
Page 7 - TERMS USED IN THIS MANUAL; Area Classification; dilution by purge gas; Explosion Protection
ATEX Instruction Manual ETC01035August 2005 MLT 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG P - 5 TERMS USED IN THIS MANUAL ATEXDirective 94/9/EC, commonly called theAT E X ( „ A t m o s p h è r e s E x p l o s i b l e s “ )products directive. Area Classification Zo...
Page 8 - Terms used in this manual
MLT 2 / BINOS ® 100 F ATEX Instruction Manual ETC01035 August 2005 Emerson Process Management Manufacturing GmbH & Co. OHG P - 6 Terms used in this manual DilutionThe continuous supply of a protective gas,after purging, at such a rate that theconcentration of a flammable mixture insidethe pressu...
Page 10 - TABLE OF CONTENTS; BINOS
ATEX Instruction Manual ETC01035August 2005 MLT 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG i - 1 TABLE OF CONTENTS PREFACE P-1 Definitions ....................................................................................................................... P-3Saf...
Page 11 - SECTION 3 Startup
MLT 2 / BINOS ® 100 F ATEX Instruction Manual ETC01035 August 2005 Emerson Process Management Manufacturing GmbH & Co. OHG i - 2 SECTION 3 Startup 3-1 3-1 Final Check ........................................................................................................ 3-1 3-2 Switching On ......
Page 12 - SECTION 1; Application and Principle of Operation; The gas analyzers of type BINOS
ATEX Instruction Manual ETC01035January 2004 MLT 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 1 - 1 SECTION 1 Technical Description 1-1 Application and Principle of Operation The gas analyzers of type BINOS ® 100 F and MLT 2 are intended to measure gasc o m p o n e n...
Page 13 - -2 Instrument Layout
MLT 2 / BINOS ® 100 F ATEX Instruction Manual ETC01035 January 2004 Emerson Process Management Manufacturing GmbH & Co. OHG 1 - 2 1-2 Instrument Layout 1-2 Unused
Page 14 - Category 2 : P r e s s u r i z e d e n c l o s u r e
ATEX Instruction Manual ETC01035January 2004 MLT 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 1 - 3 1-3 Specification 1-3 Specification 1-3-2 Explosion Protection Concepts: Category 2 : P r e s s u r i z e d e n c l o s u r e (EEx p) with either leakagec o m p e n s ...
Page 15 - Description of Pressurization Systems
MLT 2 / BINOS ® 100 F ATEX Instruction Manual ETC01035 January 2004 Emerson Process Management Manufacturing GmbH & Co. OHG 1 - 4 1-3-3 Description of Pressurization Systems 1-3-43 Description of Pressurization Systems An internal overpressure inside the pro-tected housing prevents outer (possib...
Page 16 - Minimum overpressure in all enclosures:; mbar against external atmosphere and
ATEX Instruction Manual ETC01035January 2004 MLT 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 1 - 5 Depending on which system is used, diffe-rent parameters apply: Applica tion Mode of Ope ra tion Single Enclosure (volume a pprox . 56 l) Dua l Enclosure (volume a ppr...
Page 17 - Purge Gas Conditions
MLT 2 / BINOS ® 100 F ATEX Instruction Manual ETC01035 January 2004 Emerson Process Management Manufacturing GmbH & Co. OHG 1 - 6 1-3-4 Purge Gas Conditions 1-3-4 Purge Gas Conditions Purge gas: • Inert gas (e.g. Nitrogen) • Air (from an ex-free zone) Temperature: As ambient, but min. 20 °C to 3...
Page 18 - and
ATEX Instruction Manual ETC01035January 2004 MLT 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 1 - 7 1-3-5 Sample Gas Conditions Applicable gases: Nonflammable gases orgas mixtures which always Flammable gases remain below LEL Maximum sample gas pressure: atmospheric ...
Page 19 - Equivalent Safety Devices; Device is ATEX approved
MLT 2 / BINOS ® 100 F ATEX Instruction Manual ETC01035 January 2004 Emerson Process Management Manufacturing GmbH & Co. OHG 1 - 8 1-3-7 Equivalent Safety Devices 1-3-7 Equivalent Safety Devices In principle it is possible to use otherequivalent pressurization systems asdescribed in this manual, ...
Page 20 - Additional Safety Measures
ATEX Instruction Manual ETC01035January 2004 MLT 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 1 - 9 1-4 Additional Safety Measures • Exhaust gas lines must end outside thehazardous area at a safe point. Samplegas lines may be returned to thesampling point. • If gas e...
Page 22 - SECTION 2; General
ATEX Instruction Manual ETC01035August 2005 MLT 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 1 SECTION 2 Installation Before starting to install this equipment, read the corresponding sections of the analyzer’s instruction manual and the manuals of the additional...
Page 23 - Dimensional Drawings
MLT 2 / BINOS ® 100 F ATEX Instruction Manual ETC01035 August 2005 Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 2 Fig. 2-1aSingle enclosure analyzer (approx. dimensions in mm) Standard version w/o purging system 2-3 Dimensional Drawings 2-3-1 Single Enclosure Analyzer 2-3 Dimensio...
Page 25 - Dual Enclosure Analyzer
MLT 2 / BINOS ® 100 F ATEX Instruction Manual ETC01035 August 2005 Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 4 Fig. 2-2aDual enclosure analyzer (approx. dimensions in mm) Standard version w/o purging system with category 3 purging system 2-3-2 Dual Enclosure Analyzer 2-3-2 Dual...
Page 27 - -4 Connection of Sample Gas and Protective Gas (Purge Gas); Category 3 equipment:
MLT 2 / BINOS ® 100 F ATEX Instruction Manual ETC01035 August 2005 Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 6 2-4 Connection of Sample Gas andProtective Gas (Purge Gas) When the analyzer with assembled EEx psafety device has been fixed, connect thegas lines according the diagr...
Page 28 - Installing Flame Arrestors
ATEX Instruction Manual ETC01035August 2005 MLT 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 7 2-4-1 Hints on Flammable Gases Take care of the possible formation of flammable mixtures due to the possibilityof air penetration into the containment system and the re...
Page 29 - Flammable Gases diluted below 1/4 LEL
MLT 2 / BINOS ® 100 F ATEX Instruction Manual ETC01035 August 2005 Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 8 2-4-2 MLT 2 Gas Flow Diagrams 2-4-2-1 Gas Flow Diagram for Nonflammable Gases or Flammable Gases diluted below 1/4 LEL 2-4-2 MLT 2 Gas Flow Diagrams Fig. 2-4aGas Flow ...
Page 33 - 00 F Gas Flow Diagrams
MLT 2 / BINOS ® 100 F ATEX Instruction Manual ETC01035 August 2005 Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 12 2-4-3-2 Gas Flow Diagrams for Nondiluted Flammable Gases 2-4-3 BINOS ® 100 F Gas Flow Diagrams Fig. 2-4eGas Flow Diagram
Page 36 - -5 Safety Device Settings
ATEX Instruction Manual ETC01035August 2005 MLT 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 15 2-5 Safety Device Settings The EEx safety device is delivered with fixedbasic parameters. The purge gas pressureis preset to 1 hPa (rel.; for non-flammablegases). Usef...
Page 37 - Electrical Connections
MLT 2 / BINOS ® 100 F ATEX Instruction Manual ETC01035 August 2005 Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 16 2-7 Electrical Connections • All connections have to be done accor- ding to the schematics delivered togetherwith the equipment. • A mains switch or ciruit-breaker mu...
Page 38 - Cable Gland Assembly Instruction
ATEX Instruction Manual ETC01035August 2005 MLT 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 17 2-7-1 Cable Gland Assembly Instruction 3. Feed cable through gland nut and intofixing element 4. Put the shielding net over the element theway that it covers theo-ring...
Page 39 - Category 2 Equipment Mains Connection; PE terminal
MLT 2 / BINOS ® 100 F ATEX Instruction Manual ETC01035 August 2005 Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 18 2-7-2 Category 2 Equipment Mains Connection 2-7-2 Category 2 Equipment The mains power line cord has to beconnected to the pressurization control unit,terminals 16, 1...
Page 40 - Category 3 Equipment Mains Connection; Terminals
ATEX Instruction Manual ETC01035August 2005 MLT 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 19 2-7-3 Category 3 Equipment Mains Connection 2-7-3 Category 3 Equipment Mains Connection The mains power line cord has to beconnected to the terminals provided at thean...
Page 41 - Category 3 Equipment Alarm Contacts
MLT 2 / BINOS ® 100 F ATEX Instruction Manual ETC01035 August 2005 Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 20 2-7-4 Category 3 Equipment Alarm Contacts 2-7-4 Category 3 Equipment Alarm Contacts The Category 3 pressure monitor providesalarm contacts activated when the pressure...
Page 42 - SECTION 3; Final Check
ATEX Instruction Manual ETC01035January 2004 MLT 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 3 - 1 SECTION 3 Startup Startup can only be done properly by personnel being familiar with the contentsof all applicable manuals and related instructions! Especially the war...
Page 44 - SECTION 4; Maintenance Interval
ATEX Instruction Manual ETC01035August 2005 MLT 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 4 - 1 SECTION 4 Maintenance After maintenance or replacement of parts concerning explosion protection anauthority on explosion protection has to verify that the analyzer stil...
Page 45 - System with 14 mbar Operating Pressure; Equipment for flow regulation; -4 Verifications and Tests
MLT 2 / BINOS ® 100 F ATEX Instruction Manual ETC01035 August 2005 Emerson Process Management Manufacturing GmbH & Co. OHG 4 - 2 4-4 Ve r i f i c a t i o n s a n d Te s ts o nModified or Repaired ElectricalApparatus M o d i f i c a t i o n s m a d e o n t h e e l e c t r i c a lapparatus affecti...
Page 47 - System with 90 mbar Operating Pressure
MLT 2 / BINOS ® 100 F ATEX Instruction Manual ETC01035 August 2005 Emerson Process Management Manufacturing GmbH & Co. OHG 4 - 4 4-4-2-1 Preparations To carry out the routine tests the followingsteps have to be performed: • D i s c o n n e c t t h e a n a l y z e r a n d t h epressurization unit...
Page 49 - Removal of Modifications
MLT 2 / BINOS ® 100 F ATEX Instruction Manual ETC01035 August 2005 Emerson Process Management Manufacturing GmbH & Co. OHG 4 - 6 4-4-3 Removal of Modifications Remove all the modifications described insection 4-4-1 resp. 4-4-2. Take special careof the gas connections to be tightend. 4-4 Verifica...
Page 50 - APPENDIX; EC Declarations of Conformity
ATEX Instruction Manual ETC01035August 2005 MLT 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG A- 1 APPENDIX A-1 EC Declarations of Conformity
Page 51 - A-1 EC Declarations of Conformity
MLT 2 / BINOS ® 100 F ATEX Instruction Manual ETC01035 August 2005 Emerson Process Management Manufacturing GmbH & Co. OHG A- 2 A-1 EC Declarations of Conformity
Page 54 - Category 2 Certificate
ATEX Instruction Manual ETC01035August 2005 MLT 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG A- 5 A-2-1 Category 2 Certificate A-2 EC Type Examination Certificates A-2-1 Category 2 Certificate
Page 59 - Category 3 Certificate
MLT 2 / BINOS ® 100 F ATEX Instruction Manual ETC01035 August 2005 Emerson Process Management Manufacturing GmbH & Co. OHG A- 10 A-2-2 Category 3 Certificate
Page 64 - Circuit Diagrams
ATEX Instruction Manual ETC01035August 2005 MLT 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG A- 15 A-3 Circuit Diagrams A-3-1 MLT 2, single A-3 Circuit Diagrams
Page 72 - 00 F Circuit Diagrams
ATEX Instruction Manual ETC01035August 2005 MLT 2 / BINOS ® 100 F Emerson Process Management Manufacturing GmbH & Co. OHG A- 23 A-3-2 BINOS ® 100 F Circuit Diagrams A-3-3 BINOS ® 100 F