Page 2 - ESSENTIAL INSTRUCTIONS; READ THIS PAGE BEFORE PROCEEDING!
BINOS ® E Instruction Manual ETC00303 02/2007 E m e r s o n P r o c e s s M a n a g e m e n tGmbH & Co. OHG Industriestrasse 1D-63594 HasselrothGermanyT +49 (0) 6055 884-0F +49 (0) 6055 884-209Internet: www.EmersonProcess.com ESSENTIAL INSTRUCTIONS READ THIS PAGE BEFORE PROCEEDING! Emerson Proce...
Page 3 - CONTENTS; Rosemount Analytical; Table of Contents; SAFETY SUMMARY; Technical Description
CONTENTS I ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical Table of Contents SAFETY SUMMARY S - 1 General S - 2 Gases and Gas Conditioning (Sample Handling) S - 4 Supply Voltage S - 4 BINOS E specific notes for the user S - 5 Additional notes for service / maintenance S - 6 Electrostatic Disc...
Page 4 - Installation and Preparation of Startup
CONTENTS II ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical OPERATION (STARTUP) 5. Installation and Preparation of Startup 5 - 1 5.1 Installation Site 5 - 2 5.2 (vacant) 5 - 3 5.2.1 Pressure Sensor (Option) 5 - 4 5.2.4 Gas Flow 5 - 4 5.3 Gas Connections 5 - 5 6. Startup Procedue (Switching On...
Page 5 - TROUBLESHOOTING; Leak Testing
CONTENTS III ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical 10. TROUBLESHOOTING 10.1 (vacant) 11. Test Procedure / Test Points (vacant) 12. Removal / Replacement of Components (vacant) 13. MAINTENANCE 13 - 1 14. Leak Testing 14 - 1 15. Opening the Housing 15 - 1 15.1 BINOS E (Metal-sheet hou...
Page 6 - TECHNICAL DATA; Housing; SUPPLEMENT; Pin Assignments
CONTENTS IV ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical 20. TECHNICAL DATA 20 - 1 20.1 Housing 20 - 1 20.2 Options 20 - 2 20.3 General Specifications 20 - 2 20.3.1 BINOS E Specifications 20 - 3 20.3.2 Cross Sensitivities 20 - 4 20.3.3 Dimensions 20 - 5 20.4 Voltage supply 20 - 6 20.4.1 El...
Page 7 - Safety Summary; to special sources of danger.; BINOS E specific notes for the user !; Strictly follow these instructions please !; GENERAL
SAFETY SUMMARY S - 1 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical Safety Summary Outside and/or inside BINOS E or at operation manual resp. different symbols gives you a hint to special sources of danger. Source of danger ! See Operation Manual! High Voltage ! Electrostatic Discharge (ESD)...
Page 8 - General; service and repair of this instrument !
SAFETY SUMMARY S - 2 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical GENERAL 1. General ◆ The following general safety precautions must be observed during all phases of operation, service and repair of this instrument ! Failure to comply with these precautions or with specific warnings elsewh...
Page 9 - Operating personnel must not remove instrument covers !
SAFETY SUMMARY S - 3 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical GENERAL Operating personnel must not remove instrument covers ! Component replacement and internal adjustments must be made by qualified service personnel only ! Read and understand all operation manuals and receiving approp...
Page 10 - GASES AND GAS CONDITIONING (SAMPLE HANDLING) / SUPPLY VOLTAGE; Gases and Gas Conditioning (Sample Handling)
SAFETY SUMMARY S - 4 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical GASES AND GAS CONDITIONING (SAMPLE HANDLING) / SUPPLY VOLTAGE 2. Gases and Gas Conditioning (Sample Handling) Be sure to observe the safety regulations for the respective gases (sample gas and test gases / span gases) and th...
Page 11 - BINOS E specific notes for the user; BINOS E SPECIFIC NOTES FOR THE USER
SAFETY SUMMARY S - 5 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical 4. BINOS E specific notes for the user Before startup unscrew transfer safety lock (knurled-head screws)of the BINOS E (Item 5. of operation manual) ! The installation site for the instrument has to be dry and remain above f...
Page 12 - Additional notes for service / maintenance; ADDITIONAL NOTES FOR SERVICE / MAINTENANCE
SAFETY SUMMARY S - 6 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical 5. Additional notes for service / maintenance Operating personnel must not remove instrument covers ! Component replacement and internal adjustments must be made by qualified service personnel only ! Always disconnect power,...
Page 13 - Electrostatic Discharge; following considerations:; ELECTROSTATIC DISCHARGE
SAFETY SUMMARY S - 7 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical 6 Electrostatic Discharge The electronic par ts of the analyzer can be irreparably damaged if exposed to electrostatic discharge (ESD). The instrument is ESD protected when the covers have been secured and safety precautions...
Page 15 - PREFACE; Preface
P - 1 PREFACE ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical Preface The BINOS E analyzers offer multi-component, multi-method analysis. Different measurement methods can be combined in one analyzer. BINOS E is designed to measure up to max. 4 gas components and up to 8 secondary parameters ...
Page 17 - TECHNICAL DESCRIPTION; BINOS E is different from common gas analyzers as follows:; Front Panel; corresponding options are chosen.; FRONT PANEL
TECHNICAL DESCRIPTION 1 - 1 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical 1. Technical Description BINOS E is different from common gas analyzers as follows: The BINOS E analyzer is assembled as a blind instrument without need of anoperation front panel. Communication is done via serial int...
Page 20 - Rear Panel; REAR PANEL
TECHNICAL DESCRIPTION 1 - 4 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical Fig. 1-4: BINOS E, Rear panel (including all options) 1.2 Rear Panel On the BINOS E rear panel the connector for 24 Vdc supply, the gas connections and the connectors for Input/output modules (standard and optional I/...
Page 23 - Internal Gas Paths; INTERNAL GAS PATHS
TECHNICAL DESCRIPTION 1 - 7 ETC303(1) BINOS E e (2.0) 02/2007 Rosemount Analytical 1.3.1 Internal Gas Paths The materials used for the gas paths may be selcted to suit the intendend application. In marking such selection the diffusion rates of the individual gas components, their corrosivity, and th...
Page 25 - Printed Circuit Boards
TECHNICAL DESCRIPTION 1 - 9 ETC303(1) BINOS E e (2.0) 02/2007 Rosemount Analytical 1.3.2 Printed Circuit Boards All necessary PCBs are placed into a cardcage, which is identically for all BINOS E versions (see Fig. 1-7). Fig. 1-7: Card Cage BINOS E, Top View PCB * For new models the combination PIC/...
Page 26 - ICB; and an optically isolated serial interface or CAN open.; PCB
TECHNICAL DESCRIPTION 1 - 10 ETC303(1) BINOS E e (2.0) 02/2007 Rosemount Analytical ICB ICB is an interconnection board consisting of six 64-pin ICB bus slots to accommodate printed circuit boards (PCB of Euro standard format). LIO The printed circuit board LIO offers the serial interface RS 232 and...
Page 27 - PIC; the signal processing unit PSV.
TECHNICAL DESCRIPTION 1 - 11 ETC303(1) BINOS E e (2.0) 02/2007 Rosemount Analytical Fig. 1-8: Plug pin assignment PCB PIC The plugs shown in Fig. 1-20 are used as follows: Plug No. used 34 Chopper 1 (channel 1+2) 2 Chopper 2 (channel 3+4) 47 Flow sensor 1 45 Flow sensor 2 20 Temperature sensor 1 (ch...
Page 29 - MEASURING PRINCIPLE; IR MEASUREMENT; Measuring Principle; concentration of the absorbing gas component.
MEASURING PRINCIPLE 2 - 1 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical IR MEASUREMENT 2. Measuring Principle BINOS E can employ up to four different measuring principles depending on the configuration chosen. The methods are: NDIR, NDUV, paramagnetic and electrochemical Oxygen. 2.1 Non-dis...
Page 31 - Opto - Pneumatic Measuring Principle; Microflow filament sensor is mounted.
MEASURING PRINCIPLE 2 - 3 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical 2.1.1 Opto - Pneumatic Measuring Principle In the opto-pneumatic method, a thermal radiator ( heating coil in the light source) generates the infrared radiation (1) which passes through the chopper wheel (3). Due to the...
Page 32 - periodically repeated flow pulses within the detector.; Interference Filter Correlation (IFC Principle); anywhere within the band.
MEASURING PRINCIPLE 2 - 4 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical IR MEASUREMENT When the IR radiation passes through the reference side of the analysis cell into the detector, no pre-absorption occurs. Thus, the gas inside the absorption chamber is heated, expands and some of it pass...
Page 33 - Interference Filters; within the passband of this reference filter.
MEASURING PRINCIPLE 2 - 5 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical Wave Length [nm] 4400 4600 4200 4000 4800 3000 3200 3400 3600 3800 5000 5200 5400 5600 5800 6000 CO 2 CO Interference Filter Absorption band HC CO 2 CO 18 36 54 72 90 0 Transmittance [%] 90 75 60 45 30 15 0 Transmittanc...
Page 34 - UV Measurement; analysis cell into electrical voltages.; UV MEASUREMENT
MEASURING PRINCIPLE 2 - 6 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical 2.2 UV Measurement The absorption measurement in the UV spectral range is based on the same principle as the IR measurement (Fig. 2-1). A glow-discharge lamp [2] is used as radiation source. The UV radiation passes thro...
Page 35 - Oxygen Measurement; OXYGEN MEASUREMENT
MEASURING PRINCIPLE 2 - 7 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical 2.3 Oxygen Measurement Depending on analyzer model different two measuring methods will be used. 2.3.1 Paramagnetic Measurement The determination of O 2 concentration is based on the paramagnetic principle (magneto- mec...
Page 36 - Fig. 2-4: Principle Construction of paramagnetic Analysis Cell
MEASURING PRINCIPLE 2 - 8 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical OXYGEN MEASUREMENT Fig. 2-4: Principle Construction of paramagnetic Analysis Cell 1 Permanent magnet 2 Platinum wire 3 Mirror 4 Quartz spheres 5 Wire loop 6 Photodetector 7 Light source 8 Amplifier 9 Display
Page 37 - Electrochemical Measurement
MEASURING PRINCIPLE 2 - 9 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical 2.3.2 Electrochemical Measurement The determination of O 2 concentrations is based on the principle of a galvanic cell. The principle structure of the oxygen sensor is shown in Fig. 2-5. Lead wire (Anode) Lead wire (Cat...
Page 38 - concentration in the gas
MEASURING PRINCIPLE 2 - 10 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical Resistor (6) Thermistor (5) (11) (Red) (Black) (+) Lead- Anode (1) (-) Gold- Cathode (2) Summary reaktion O 2 + 2 Pb → 2 PbO Electrolyte (3) (ph 6) 2 Pb + 2 H 2 O → 2 PbO + 4 H + + 4 e - O 2 + 4 H + + 4 e - → 2 H 2 O O...
Page 39 - INSTALLATION AND PREPARATION OF STARTUP; damage survey and repor t the loss or damage to us immediately.; Front panel
INSTALLATION AND PREPARATION OF STARTUP 5 - 1 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical 5. Installation and Preparation of Startup Please check the packing and its contents immediately upon arrival. If any item is damaged or lost you are kindly requested to notify the forwarder to under...
Page 40 - Installation Site; hindered by nearby objects or walls !
INSTALLATION AND PREPARATION OF STARTUP 5 - 2 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical 5.1 Installation Site Be sure to observe the additional notes, safety precautions and warnings givenin the individual manuals! The BINOS E must not operate in explosive atmosphere without supplemen-t...
Page 42 - Gas Connections; Do not interchange gas inlets and gas outlets !
INSTALLATION AND PREPARATION OF STARTUP 5 - 4 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical 5.2.1 Pressure Sensor (Option) It is possible to integrate up to two pressure sensors with a range of 800 - 1100 hPa. The concentration values computed by the analyzer will then be corrected to refle...
Page 43 - Standard; Channel 1 = measuring channel 1; GAS CONNECTIONS
INSTALLATION AND PREPARATION OF STARTUP 5 - 5 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical 5.3.1 Standard Depending on BINOS E version the following gas connections are installed: in = Gas inlet out = Gas outlet Channel 1 = measuring channel 1 Channel 2 = measuring channel 2 Channel 3 = me...
Page 45 - STARTUP PROCEDURE (SWITCHING; Be sure to observe the safety precautions and warnings !; in the individual manuals !
STARTUP PROCEDURE (SWITCHING ON) 6 - 1 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical 6. Startup Procedure (Switching On) Be sure to observe the safety precautions and warnings ! Be sure to observe the additional notes, safety precautions and warnings given in the individual manuals ! Once t...
Page 46 - Supply Voltage; The BINOS E is specified for an operating voltage of 24 V DC (; SUPPLY VOLTAGE; Connect mains line and power supply.; Pin assignments
STARTUP PROCEDURE (SWITCHING ON) 6 - 2 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical 6.1 Supply Voltage The BINOS E is specified for an operating voltage of 24 V DC ( ± 5 %). 24 Vdc is to be connected via a 3-pole XLR flange (male). The dc supply voltage is to be provided by option UPS 01 T...
Page 47 - Measurement; of sample gas to the analyzer.; Note for analyzers with electrochemical O; MEASUREMENT
7 - 1 MEASUREMENT/CALIBRATION/SWITCHING (SHUT) OFF 90002929(6) NGA-MLT e 30.10.99 Rosemount Analytical 7. Measurement / Calibration / Switching (Shut) Off 7.1 Measurement The primary step in the measurement of the concentration of a gas component is the admission of sample gas to the analyzer. Analy...
Page 48 - CALIBRATION; Calibration
7 - 2 MEASUREMENT/CALIBRATION//SWITCHING (SHUT) OFF 90002929(6) NGA-MLT e 30.10.99 Rosemount Analytical CALIBRATION 7.2 Calibration To insure correct measurement results, zeroing and spanning should be carried out once a week. The zero level must always first be set before any other calibrations are...
Page 51 - FRONT PANEL PROGRAM; REQUIREMENTS; BINOS E Front Panel Program; Requirements
FRONT PANEL PROGRAM 8 - 1 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical REQUIREMENTS 8. BINOS E Front Panel Program The description of the BINOS E Front Panel Program includes the following information: 1. Requirements 2. Installation and Star tup 3. Function Keys 4. Status Display 5. Displ...
Page 52 - Installation and Startup; The following operations must be activated:; INSTALLATION; Designated COM port
FRONT PANEL PROGRAM 8 - 2 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical 8.2 Installation and Startup 8.2.1 Installation Star t Setup.exe for the BINOS E front panel program installation and follow the program instructions. The following operations must be activated: a) Desired language INST...
Page 53 - The program will then create the following directory:
FRONT PANEL PROGRAM 8 - 3 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical INSTALLATION The program will then create the following directory: C:\ Programs\ Fisher-Rosemount\ BINOS E. The following files are available in the installation listing: Ascii.dad (after first measurement), Binos.exe, ...
Page 54 - Function Keys; STARTUP
FRONT PANEL PROGRAM 8 - 4 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical 8.2.2 Startup The first time the BINOS E program is star ted, a dialog box will inform you that the configu- ration data is loaded. This procedure may take several seconds. Based on this data, a standard file ”BinosCust...
Page 55 - FUNCTION KEYS
FRONT PANEL PROGRAM 8 - 5 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical F5 Zero Gas Calib.: The ”Zero gas calib.” function key star ts the dialog for zero gas calibration. The dialog allows you to select single channels for calibration or to calibrate all channels simultaneously. ATTENTION:...
Page 58 - This procedure may take several seconds.
FRONT PANEL PROGRAM 8 - 8 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical FUNCTION KEYS If any dialog or communication does not work correctly you will get a message indicating the wrong input. If for example no channel is selected for zero calibration the following message will show up: F7 S...
Page 60 - STATUS DISPLAY
FRONT PANEL PROGRAM 8 - 10 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical 8.4 Status Display (”Status”) The status display on the lower right side of any front panel page shows the actual state of the program: LED ”Data”: This LED flashes when the BINOS E data is available. LED ”Raw data”: T...
Page 61 - DISPLAY PAGE
FRONT PANEL PROGRAM 8 - 11 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical 8.5 Display Page The ”Display page” [F1 Display] shows all the connected channels and the accompanying data for the respective gas. A maximum of five channels can be displayed. Active channels are illuminated. The LED’...
Page 64 - RECORDER PAGE
FRONT PANEL PROGRAM 8 - 14 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical 8.6 Recorder Page For all active channels, a recorder channel is available [F2 Recorder]. Up to five channels can be shown. For each channel, the recorder adjustments can be set individually. In this case, a dialog box...
Page 66 - MESSAGES PAGE
FRONT PANEL PROGRAM 8 - 16 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical 8.7. Messages Page On the Messages page [F3 Messages] the status of the program and the connected BINOS E instrument is shown. Zero or span gas calibration reports are shown reporting the adjusted channels. The failure...
Page 68 - Analog Output Link and Adjustment Page; To view the actual settings, press the button; ANALOG OUTPUT LINK AND ADJUSTMENT PAGE
FRONT PANEL PROGRAM 8 - 18 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical 8.7. Analog Output Link and Adjustment Page On the ”Analog Output Link and Adjustment Page” [F4 Analog out.] the four optional analog outputs of a BINOS E analyzer can be linked to the respective channels or secondary ...
Page 71 - BINOS E DATA EXCHANGE; BINOS E Data Exchange; to the BINOS E data exchange via RS 232 interface.
BINOS E DATA EXCHANGE 9 - 1 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical 9. BINOS E Data Exchange BINOS E analyzer is equipped with a serial interface enabling communication with a host computer. Alternatively to the BINOS E Front Panel Program user may create their own programs refering t...
Page 73 - MAINTENANCE; Maintenance
13 - 1 MAINTENANCE ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical 13. Maintenance In general only the gas conditionning hardware (sample handling system) will require maintenance. The analyzer itself requires very little maintenance. The following checks are recommended for maintenance of th...
Page 75 - LEAK TESTING; Analyzer Module; Overpressure
14 - 1 LEAK TESTING ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical Fig. 14-1: Leak Testing with an U - Tube - Manometer ❍ Install a water - filled U - tube manometer at the sample gas outlet; ❍ Install a shut-off valve at the sample gas inlet. Admit air into the instrument at the shut-off va...
Page 77 - OPENING OF HOUSING; Opening the Housing; cleaning of any of the components of the analyzer.; front housing cover
OPENING OF HOUSING 15 - 1 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical Fig. 15-1: BINOS E, Metal-sheet housing (Fastening screws housing cover) 15. Opening the Housing The housing must be opened for checking the electrical connections and for replacement or cleaning of any of the component...
Page 78 - fastening screws housing cover
OPENING OF HOUSING 15 - 2 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical 15.2 BINOS E (1/2 19" housing) 15.2.1 Housing Cover ❍ Disconnect all voltage supplies. ❍ Unscrew fastening screws for rack-mounting / front frame if necessary (Fig. 1-1). Remove analyzer out of rack or remove the fr...
Page 79 - REPLACEMENT AND CLEANING OF PHOTOMETRIC COMPONENTS; Replacement and Cleaning of Photometric Components; cleaning of any of the components of the equipment.; Removal of the Photometer Assembly; REMOVAL OF THE PHOTOMETER ASSEMBLY
17 - 1 REPLACEMENT AND CLEANING OF PHOTOMETRIC COMPONENTS ETC00303(1) BINOS E e (2.0) 02/2007 Rosemount Analytical 17. Replacement and Cleaning of Photometric Components The housing has to be opened for checking the electrical connections and for replacement or cleaning of any of the components of t...
Page 80 - LIGHT SOURCE REPLACEMENT; Light source hexagonal mounting screw
REPLACEMENT AND CLEANING OF PHOTOMETRIC COMPONENTS 17 - 2 ETC00303(1) BINOS E e (2.0) 02/2007 Rosemount Analytical 17.2 Light Source Replacement (IR) Open the housing (cf. Section 15). Remove the photometer assembly out of analyzer housing (see Section 17.1). Remove the two light source hexago...
Page 81 - Cleaning of Analysis Cells and Windows; For analysis cells of lengths 1 mm to 10 mm; REMOVAL OF ANALYSIS CELLS
17 - 3 REPLACEMENT AND CLEANING OF PHOTOMETRIC COMPONENTS ETC00303(1) BINOS E e (2.0) 02/2007 Rosemount Analytical 17.3 Cleaning of Analysis Cells and Windows 17.3.1 Removal of Analysis Cells Open the housing (cf. Section 15). Remove the photometer assembly out of analyzer housing (see Section 1...
Page 82 - CLEANING
REPLACEMENT AND CLEANING OF PHOTOMETRIC COMPONENTS 17 - 4 ETC00303(1) BINOS E e (2.0) 02/2007 Rosemount Analytical 17.3.2 Cleaning a) Windows The shielding windows (on the filter cells, chopper housing and the analysis cell) may be cleaned with a soft, fluff free cloth. Use a highly volatile alcohol...
Page 83 - REINSTALLING OF ANALYSIS CELLS
17 - 5 REPLACEMENT AND CLEANING OF PHOTOMETRIC COMPONENTS ETC00303(1) BINOS E e (2.0) 02/2007 Rosemount Analytical 17.3.3 Reinstalling of Analysis Cells a) For analysis cells of lengths 1 mm and 7 mm Place the O - rings on the filter cells. Fit the components together and fix with the clamping c...
Page 84 - Reinstalling of the Photometer Assembly; Reconnect all gas lines to the assembly.; REINSTALLING OF THE PHOTOMETER ASSEMBLY
REPLACEMENT AND CLEANING OF PHOTOMETRIC COMPONENTS 17 - 6 ETC00303(1) BINOS E e (2.0) 02/2007 Rosemount Analytical 17.4 Reinstalling of the Photometer Assembly Insert the photometer assembly into the analyzer housing and fasten in position using the hexagonal screws shown in Fig. 17-1. Reconnect...
Page 85 - Physical Zeroing; PHYSICAL ZEROING
17 - 7 REPLACEMENT AND CLEANING OF PHOTOMETRIC COMPONENTS ETC00303(1) BINOS E e (2.0) 02/2007 Rosemount Analytical 17.5 Physical Zeroing Adjustment of the physical zero - level will only be required if a light source, a filter cell, or an analysis cell have been replaced or repositionned. Be sure to...
Page 87 - CHECK AND REPLACEMENT OF ELECTROCHEMICAL OXYGEN SENSOR; Check / Replacement of electrochemical Oxygen Sensor; oxygen concentration and is calculated as follows:
CHECK AND REPLACEMENT OF ELECTROCHEMICAL OXYGEN SENSOR 18 - 1 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical 18. Check / Replacement of electrochemical Oxygen Sensor Through measuring principle the oxygen sensor will have only a limited life time. The life time of the oxygen sensor is depend...
Page 88 - CHECK OF SENSOR; Check of the Sensor; The check requires a digital voltmeter (DVM) with a range of 2 V DC.; Potentiometer “R4”
CHECK AND REPLACEMENT OF ELECTROCHEMICAL OXYGEN SENSOR 18 - 2 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical CHECK OF SENSOR Fig. 18-1: PCB “OXS”, assembled, horizontal projection 18.1 Check of the Sensor Exchange the sensor, if the voltage is less than 70 % of the initially output voltage. ...
Page 89 - Replacement of the Sensor; Be sure to observe the safety measures !
CHECK AND REPLACEMENT OF ELECTROCHEMICAL OXYGEN SENSOR 18 - 3 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical REPLACEMENT OF SENSOR 18.2 Replacement of the Sensor Be sure to observe the safety measures ! 18.2.1 Removal of the Sensor ❍ Remove front panel (see Item 15.). ❍ Remove the fastening ...
Page 90 - EXCHANJGE / REINSTALLING OF SENSOR
CHECK AND REPLACEMENT OF ELECTROCHEMICAL OXYGEN SENSOR 18 - 4 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical 18.2.2 Replacing the Sensor ❍ Disconnect the connector for the sensor from “P2” of circuit board “OXS” (see Fig. 18-3). ❍ Take the consumed sensor out of the fitting. ❍ Take off the s...
Page 91 - BASIC CONDITIONS FOR SENSOR; Basic conditions for the Oxygen Sensor; Connect the DVM to the measuring points; Connection
CHECK AND REPLACEMENT OF ELECTROCHEMICAL OXYGEN SENSOR 18 - 5 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical BASIC CONDITIONS FOR SENSOR Fig. 18-3: PCB “OXS”, assembled, horizontal projection 18.2.4 Basic conditions for the Oxygen Sensor ❍ Admit ambient air for the analyzer (approx. 21 Vol. ...
Page 93 - CLEANING OF HOUSING OUTSIDE; Cleaning of Housing Outside
CLEANING OF HOUSING OUTSIDE 19 - 1 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical 19. Cleaning of Housing Outside For cleaning of BINOS E housing outside, you need a soft, fluff free cloth and all purpose detergent. ❍ Disconnect all voltage supplies. To avoid a danger to the operators by exp...
Page 95 - Technical Data; (for measurment of not flammable gases or not; HOUSING
TECHNICAL DATA 20 - 1 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical 20. Technical Data Certifications EN 50081-1, EN 50082-2, EN 61010-1 (for measurment of not flammable gases or not explosive gases resp. (< 50 % LEL). Bigger concentrations requires supplementary protective measures !) 2...
Page 96 - Options; GENERAL SPECIFICATIONS
TECHNICAL DATA 20 - 2 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical Ventilation Free flow of air into and out of the BINOS E (ventilation slits) must not be hindered by nearby objects or walls ! Altitude 0 - 2000 m (above sea level) 20.2 Options Pressure sensor Measuring range: 800 - 1,100 ...
Page 97 - none
TECHNICAL DATA 20 - 3 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical 1) related to full scale 2) related to measuring value 3) from analyzer gas inlet at gas flow of approx. 1.0 l/min. (electrical = 2 s) 4) constant pressure and temperature 5) dependent on integrated photomoter bench / senso...
Page 98 - CROSS SENSITIVITIES; Paramagnetic oxygen measurement; Not for use with sample gases containing FCHC ́s,
TECHNICAL DATA 20 - 4 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical 20.3.2 Cross sensitivities Electrochemical oxygen measurement CROSS SENSITIVITIES Paramagnetic oxygen measurement 100 % Gas zero-level effect [% O 2 ] N 2 0,00 CO 2 - 0,27 H 2 + 0,24 Ar - 0,22 Ne + 0,13 He + 0,30 CO + 0,01 ...
Page 100 - Voltage supply; dc supply by options SL10, SL5 (both for rack
TECHNICAL DATA 20 - 6 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical 20.4 Voltage supply Input 3-pole XLR- Flange (male), lockable Voltage Supply 24 V dc (+/- 5 %) / 3 A [For ac operation {230/120 V} dc supply by options SL10, SL5 (both for rack mounting only) UPS 01 T, or equivalent power s...
Page 101 - Font view SL 5; VOLTAGE SUPPLY
TECHNICAL DATA 20 - 7 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical Fig. 20-8: Dimensional sketch SL10 (Front view) [mm] Fig. 20-9: Font view SL 5 Fig. 20-10: Side view SL10/SL5 VOLTAGE SUPPLY Fig. 20-11: Dimensional sketch UPS 01 T (Universal Power Supply), table-top version rack module tu...
Page 103 - PIN ASSIGNMENTS; to be in agreement with the CE - conformity.; VOLTAGE INPUT; ME; Supply; PE
PIN ASSIGNMENTS 21 - 1 ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical 21. Pin Assignments Use only from our factory optional delivered cables or equivalent shielded cables to be in agreement with the CE - conformity. The customer has to guarantee, that the shield is be connected bothsided. S...
Page 105 - Water Content
22 - 1 WATER CONTENT CALCULATION FROM DEW-POINT TO VOL.-% OR G/Nm³ ETC00303(1) BINOS E e (2.0) 11/00 Rosemount Analytical 22. Calculation of Water Content from Dew-point to Vol. -% or g/Nm³ Table 22-1 Dew-point Water Content Water Concentration ° C ° F Vol. -% g/Nm³ + 0 + 32,0 0,60 4,88 + 1 + 33,8 0...
Page 107 - BINOS; Instruction Manual