Emerson Comfort Alert 543-0033-00- User Manual

Emerson Comfort Alert 543-0033-00

Emerson Comfort Alert 543-0033-00– User Manual, read for free online in PDF format. We hope this helps you resolve any issues you may have. If you have further questions, please contact us through the contact form.

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Table of Contents:

  • Page 2 – Application Engineering; Safety Instructions; Copeland Scroll; You are strongly advised; DANGER; NOTICE; CAUTION
  • Page 3 – ELECTRICAL SHOCK HAZARD; removing compressor.; BURN HAZARD; install, commission and maintain this equipment.; WARNING
  • Page 4 – Introduction; fl; Nomenclature
  • Page 6 – The current in the ZPS*K5 solenoid modulation
  • Page 7 – Use caution with high voltage and never hipot; Use caution when troubleshooting energized; Unloader Test Procedure with Standard 24 Volt
  • Page 8 – Applications
  • Page 9 – Figure 3
  • Page 10 – Figure 5; Rectified; Thermostat
  • Page 11 – Prot; Figure 6; Figure 7
  • Page 12 – Figure 8; Verify the correct crankcase heater
  • Page 13 – Charge
  • Page 14 – Table 4
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AE4-1311 R6

Application Engineering

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© 2011 Emerson Climate Technologies
Printed in the U.S.A.

AE4-1311 R6

September 2011

ZPS20 to ZPS60K4 and ZPS20 to ZPS60K5 R-410A

1.5 to 5 Ton Copeland Scroll

®

UltraTech

®

Compressors

Application Engineering

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Safety

Safety

Instructions............................................... 2

Safety Icon Explanation ...................................... 2

Instructions Pertaining to Risk of Electrical

Shock, Fire, or Injury to Persons ...................... 3

Safety

Statements

............................................... 3

Introduction

How It Works ....................................................... 4

Capacity

Control.................................................. 4

Nomenclature

...................................................... 4

Application Considerations

Operating

Envelope

............................................ 5

High Pressure Cut-Out Switch ............................ 5

Low Pressure Cut-Out Switch ............................. 5

Discharge

Line

Thermostat

................................. 5

Crankcase

Heat

.................................................. 5

Defrost Cycle – ZPS*K4 Applications.................. 5

Transient Sound Solution .................................... 6

Unloader Solenoid Wiring ................................... 6

Wiring with 24 Volts ............................................. 6

Wiring with Comfort Alert

®

................................... 6

Wiring with CoreSense

Diagnostics .................. 6

Part-Load

Starting

............................................... 6

Application Tests

.................................................... 7

TABLE OF CONTENTS

Section Page Section Page

Assembly Line Procedures

High Potential (Hipot) Testing .............................. 7

Service Procedures

Unloader Test Procedure with 24 Volts ............... 7

Unloader Test Procedure with Comfort Alert or

CoreSense ........................................................ 7

Replacing ZPS*K4 with ZPS*K5 in Service

Applications ...................................................... 8

Figures

ZPS*K4 Modulation Hardware ............................ 4

ZPS*K5 Modulation Hardware ............................ 4

Operating

Envelope

............................................ 9

24 Volt Modulation Control Wiring ...................... 10

Modulation Control Wiring with Comfort Alert .... 10

Modulation Control Wiring with CoreSense ...... 11

Discharge

Thermostat

........................................ 11

Crankcase Heater Location................................ 12

Tables

Condensing Temperature Limits ........................ 13

Compressor Refrigerant Charge Limits.............. 13

Crankcase

Heaters

............................................ 13

Modulation Control Data .................................... 14

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Summary

Page 2 - Application Engineering; Safety Instructions; Copeland Scroll; You are strongly advised; DANGER; NOTICE; CAUTION

AE4-1311 R6 Application Engineering B U L L E T I N 2 © 2011 Emerson Climate TechnologiesPrinted in the U.S.A. Safety Instructions Copeland Scroll ® compressors are manufactured according to the latest U.S. and European Safety Standards. Particular emphasis has been placed on the user's safety. Safe...

Page 3 - ELECTRICAL SHOCK HAZARD; removing compressor.; BURN HAZARD; install, commission and maintain this equipment.; WARNING

AE4-1311 R6 Application Engineering B U L L E T I N 3 © 2011 Emerson Climate TechnologiesPrinted in the U.S.A. ELECTRICAL SHOCK HAZARD • Disconnect and lock out power before servicing. • Discharge all capacitors before servicing. • Use compressor with grounded system only. • Molded electrical plug m...

Page 4 - Introduction; fl; Nomenclature

AE4-1311 R6 Application Engineering B U L L E T I N 4 © 2011 Emerson Climate TechnologiesPrinted in the U.S.A. Introduction The ZPS*K4 and ZPS*K5 two step modulated Copeland Scroll ® compressors are ideally suited for residential and light commercial applications where a capacity step reduction and ...

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