Page 4 - How to return material for Repair or Exchange; Phone
How to return material for Repair or Exchange Before a product can be returned to Bristol for repair, upgrade, exchange, or to verify proper operation, form (GBU 13.01) must be completed in order to obtain a RA (Return Authorization) number and thus ensure an optimal lead time. Completing the form i...
Page 5 - Bristol Inc. Repair Authorization Form
Bristol Inc. Repair Authorization Form (off-line completion) (Providing this information will permit Bristol Inc. to effectively and efficiently process your return. Completion is required to receive optimal lead time. Lack of information may result in increased lead times.) Date___________________ ...
Page 6 - Bristol; Training; GET THE MOST FROM YOUR BRISTOL
Bristol Training GET THE MOST FROM YOUR BRISTOL BABCOCK INSTRUMENT OR SYSTEM • Avoid Delays and problems in getting your system on-line • Minimize installation, start-up and maintenance costs. • Make the most effective use of our hardware and software. • Know your system. As you know, a well-trained...
Page 7 - A Few Words About Bristol Inc.; Getting Additional Information; Telephone Support - Technical Questions; Control; OpenEnterprise
A Few Words About Bristol Inc. For over 100 years, Bristol ® has been providing innovative solutions for the measurement and control industry. Our product lines range from simple analog chart recorders, to sophisticated digital remote process controllers and flow computers, all the way to turnkey SC...
Page 8 - Visit our Site on the World Wide Web
For technical questions regarding ACCOL products, OpenBSI Utilities , UOI and all other software except for Control Wave and OpenEnterprise products, call (860) 945-2286. For technical questions about Network 3000 hardware, call (860) 945-2502. You can e-mail the Application Support Group at: bsuppo...
Page 9 - TABLE OF CONTENTS
9110 Remote Set Regulator Contents / 0-1 CI-9110 MODEL 9110-00A REMOTE SET REGULATOR TABLE OF CONTENTS SECTION TITLE PAGE # Section 1 -INTRODUCTION 1.1 PRODUCT DESCRIPTION ...............................................................................................1-1 1.2 THEORY OF OPERATION ........
Page 10 - SUPPLEMENTAL INSTRUCTIONS
0-2 / Contents 9110 Remote Set Regulator SECTION TITLE PAGE # Section 4 - FIELD WIRING (Continued) 4.3 ANALOG VOLTAGE INPUT (1-5 V) WITH GUARD .................................................. 4-2 4.4 ANALOG CURRENT INPUT (4-20 mA) WITH GUARD............................................. 4-4 4.5 RAI...
Page 11 - Chapter 1; INTRODUCTION; PRODUCT DESCRIPTION
CI-9110 1-1 Introduction Chapter 1 INTRODUCTION 1.1 PRODUCT DESCRIPTION Series 9110-00A, Remote Set Regulators are transducer devices that use an electrical input signal to set the level of a pneumatic output signal. Depending on the actual model, the electrical input may be either an analog or a ra...
Page 13 - Figure 1-2 - Block Diagram of Analog Type Regulator
CI-9110 1-3 Introduction Figure 1-2 - Block Diagram of Analog Type Regulator
Page 16 - Table 1A - Model Number Breakdown
Introduction 1-6 CI-5450 1.2.4 Raise/Lower Regulator Model A block diagram for the Raise/Lower Regulator model is shown in Figure 1-3. It will be noted that this diagram is similar to the Analog Regulator except for the input circuit ar-rangement. This circuit contains Raise, Lower and Guard input c...
Page 19 - Chapter 2; INSTALLATION
CI-9110 2-1 Installation Chapter 2 INSTALLATION 2.1 GENERAL Proper installation techniques will ensure highest performance and also minimize measurement errors. The Remote Set Regulator should be mounted in a location that is not subject to radical temperature extremes, vibration and shock. See Sect...
Page 20 - PRESSURE CONNECTIONS; Figure 2-1 - Overall Mounting Dimensions
Installation 2-2 CI-9110 2.3 PRESSURE CONNECTIONS Remote Set Regulators are furnished in models that provide 3-15, 3-27 or 6-30 psig outputs. All models will accept 100 psig maximum on the supply side. Pressure supplies that exceed this value will require an external pressure regulator or limiter. F...
Page 22 - Figure 2-3 - Typical Pressure Connections
Installation 2-4 CI-9110 2.3.3 Line Size For most installations 1/4 inch pipe or tubing is satisfactory. However, if the input or output lines run a great distance, the response lag time may become objectionable. In these instances the use of 3/8 inch tubing is recommended. 2.3.4 Venting The user sh...
Page 23 - INSTALLATION IN HAZARDOUS LOCATIONS
CI-9110 2-5 Installation using a flat metal bar or similar tool. When replacing the cover, it should be snugged in and not over-tightened. The threads of the cover should also be coated with a layer of anti-seize compound to prevent lockup. When the cover is removed, the PC board assemblies become a...
Page 25 - Chapter 3; BOARD SETUP; USING OPTION SWITCHES; Cradle Switches with OPEN Designation:; WARNING; NOTE
CI-9110 3-1 Board Setup Chapter 3 BOARD SETUP 3.1 USING OPTION SWITCHES Two switch assemblies (SW1 and SW2) are used to set options and select ranges. These switches are located on the CPU Board as shown in Figure 3-1. Each assembly contains eight (8) miniature SPST switches. The individual switches...
Page 26 - ANALOG INPUT MODELS
Board Setup 3-2 CI-9110 3.1.1 Switch Functions The Regulator assembly is configured by two, eight-switch packages which perform the functions listed in Table 3-1. Table 3-1 - Regulator Assembly Switch SW1 & SW2 Functions & Settings Switch Label Switch Function Page Ref. * Your Setting ** You...
Page 27 - Figure 3-1 - Option Switches on CPU Board
CI-9110 3-3 Board Setup 3.3.1 Continuous Signal A continuous input signal is one that, when placed in a TRUE state, will cause the output to change until the input is set FALSE. To achieve this mode of operation, all five switches of SW1 should be set to the OPEN position (bottom condition of Table ...
Page 29 - OUTPUT RATE OF CHANGE
CI-9110 3-5 Board Setup 3.5 GUARD INPUT The guard input (TB1-5 & TB1-6) is used to Enable or Inhibit the command input. This feature provides assurance that the command input will read its signal only during a security period selected by the user. The guard input can be used with either Analog o...
Page 30 - ANALOG FAILURE MODES
Board Setup 3-6 CI-9110 Table 3-3 - Switch SW2 (2-5), Output Rate Of Change SW2-5 SW2-4 SW2-3 SW2-2 Nominal Rate Of Change, ± 15% Close Close Close Close 1.8 Min. Full Scale Travel Close Close Close Open 5.5 Min. Full Scale Travel Close Close Open Close 11.0 Min. Full Scale Travel Close Close Open O...
Page 31 - Figure 3-2 - Jumper Location on Analog Termination Board
CI-9110 3-7 Board Setup FAIL-ZERO MODE (Both Jumpers in B position) In the "B" position (if the Guard signal remains TRUE), a failure of the AI Command Input signal (value fails below 0%) causes the pressure output to decay to 0% of scale and remain there until a normal AI is received. Shoul...
Page 33 - Chapter 4; TERMINAL BLOCK IDENTIFICATION
CI-9110 4-1 Field Wiring Chapter 4 FIELD WIRING 4.1 GENERAL This section illustrates and describes the field wiring terminals and various wiring configurations that apply to Analog, Raise/Lower, and Guard inputs, as well as the 4-20 mA current output and the dc power source. The wiring arrangements ...
Page 34 - Table 4-1 - Terminal Identification For Analog Input Models
Field Wiring 4-2 CI-9110 Table 4-1 - Terminal Identification For Analog Input Models TERMINAL LEGEND FUNCTION TB1-1 TB1-2 TB1-3 TB1-4 TB1-5 TB1-6 TB2-1 TB2-2 TB2-3 TB2-4 TB2-5 TB2-6 Green Screw Unused Unused Analog In+ (Command Input) Analog In- (Command Input) Guard Guard Com Unused Current Out + C...
Page 35 - Figure 4-2 - Analog Voltage Input with Guard
CI-9110 4-3 Field Wiring Figure 4-2 - Analog Voltage Input with Guard Figure 4-3 - Analog Current Input with Guard
Page 38 - CAUTION
Field Wiring 4-6 CI-9110 CAUTION When using the Regulator with a device that provides latching type outputs (output stays ON until turned OFF), the Raise/Lower inputs must be set for a pulse incremental signal. (see Section 3 - Board Setup). This will prevent the Regulator from driving full scale sh...
Page 39 - OPERATING NOTES
CI-9110 4-7 Field Wiring Figure 4-7 - DC Supply Connections 4.8 OPERATING NOTES The startup procedures described herein are general for most applications. It is assumed that the user is familiar with all the external process devices such as shutoff valves, pressure limiters, circuit breakers, fuses,...
Page 41 - Chapter 5; SERVICE; Figure 5-1 - Rear View of Gear Drive Assembly
CI-9110 5-1 Service Chapter 5 SERVICE 5.1 GENERAL The servicing and calibration procedures described in this section should only be performed by qualified technical personnel. These procedures should not be performed while the Remote Set Regulator is connected to an on-line process. A laboratory set...
Page 42 - TROUBLESHOOTING HINTS
Service 5-2 CI-9110 5.2 TROUBLESHOOTING HINTS Some basic types of problems that can occur in the field are listed as follows: ○ Unit dead, no motor movement Measure across power terminals TB2-4 & -5 with a DVM. The reading should be 12 or 24 V dc depending upon model. Incorrect or no voltage ind...
Page 43 - SETTING OUTPUT LIMITS
CI-9110 5-3 Service 5.3 SETTING OUTPUT LIMITS 5.3.1 General Principles The Regulator provides mechanical output limits that prevent the output from underranging or overranging the process. When the Command Input is of a value that causes the stepper motor to drive against a limit, the clutch will al...
Page 44 - CALIBRATION TEST SETUP
Service 5-4 CI-9110 8. Once limits have been set, re-apply dc power and adjust input test circuit (analog or raise/lower) for range value above upper limit. When upper limit is reached, main gear will stop rotating and output pressure will hold constant at value of desired limit. ** Caution ** Do no...
Page 45 - PRELIMINARY CALIBRATION CHECK
CI-9110 5-5 Service 5.6 PRELIMINARY CALIBRATION CHECK Once the test setup of Figure 5-2 or 5-3 has been completed, the following conditions must be established. 1. For all models, set switches SW1 (1-5) to OPEN for continuous operation, and SW2-6 to OPEN to disable Guard circuit. For Analog models o...
Page 46 - DETAILED CALIBRATION FOR ANALOG MODEL
Service 5-6 CI-9110 5. If above readings are within stated specifications, stop! No calibration is required. Restore instrument to normal operation. Otherwise, proceed to topic 5.7 or 5.8 as required. 5.7 DETAILED CALIBRATION FOR ANALOG MODEL If calibration errors were found in topic 5.6, the proced...
Page 47 - DETAILED CALIBRATION FOR RAISE/LOWER MODEL
CI-9110 5-7 Service 2. Reading on test gauge should be minimum range value (3 or 6 psi), ± 5%. 3. Adjust input test circuit for 5.000 V. 4. Reading on test gauge should be maximum range value (15, 27 or 30 psi), ± 5%. 5. If electronic calibration is correct but output pressure is in error, no furthe...
Page 48 - PCB REFERENCE DRAWINGS
Service 5-8 CI-9110 5. DMM #1 should read 4.995 V, ± .01 V 6. If the reading of step 5 is out of tolerance, adjust potentiometer R35 on CPU Board to correct. 7. Recheck both points and readjust if required. 5.8.2 Current Output Span & Load The current output circuitry is provided with two calibr...
Page 49 - Figure 5-4 - Assembly, Analog Type CPU Board with Current Output
CI-9110 5-9 Service Figure 5-4 - Assembly, Analog Type CPU Board with Current Output Figure 5-5 - Assembly, Analog Termination Board
Page 51 - Chapter 6; SPECIFICATIONS; ANALOG INPUT MODEL
CI-9110 6-1 Specifications Chapter 6 SPECIFICATIONS 6.1 ANALOG INPUT MODEL Function: Uses Analog Input to set a pressure output signal. Ranges: 4 - 20 mA dc or 1 - 5 Vdc Input Impedance: For 1 - 5 V > 330 K Ohms For 4 - 20 mA > 250 Ohms, ± 0.1% Analog Fault Detector: Stepper Motor is cut off w...
Page 52 - STEPPER DRIVE MECHANISM
Specifications 6-2 CI-9110 6.3 GUARD INPUT Enables or inhibits command signal input on both Analog and raise/Lower models. 6.4 ANALOG OUTPUT Function: Current feedback signal tracks the output of the Remote Set Regulator. Signal is typically used to telemeter pressure output value back to the comman...
Page 53 - PRESSURE REGULATOR ASSEMBLY; Range; Type; INSTRUMENT ENCLOSURE
CI-9110 6-3 Specifications Hysteresis: (Output to gauge) 0.5% of span Motor Protection: Adjustable mechanism limits restrict output for over and under range conditions. Automatic timeout prevents clutch wear. Power Failure: Mechanism maintains output pressure prior to loss or drop of supply voltage....
Page 55 - Chapter 7; PARTS; Parts Referenced in Figure 7-1
CI-9110 7-1 Parts Chapter 7 PARTS 7.1 MODEL 9110 MAIN PARTS Parts Referenced in Figure 7-1 Item Description Part Number 1 Housing 390701-01-7 2 O-Ring, Size – 161 316135-12-7 3 Remove Setpoint Cover 389385-02-6 4 Motor Support Assembly 390724-01-7 5 Clutch Assembly 390692-01-8 6 Potentiometer 390739...
Page 56 - Figure 7-1 – Remote Set Regulator Actuator Unit
Parts 7-2 CI-9111 Figure 7-1 – Remote Set Regulator Actuator Unit
Page 58 - REMOTE SET REGULATOR BASIC PARTS; Parts Referenced in Figure 7-3; Figure 7-3 – Remote Set Regulator Assembly Basic Parts
Parts 7-4 CI-9111 7.2 REMOTE SET REGULATOR BASIC PARTS Parts Referenced in Figure 7-3 Item Description Part Number 103 Diaphragm 383825-01-6 104 Ring, Regulator Exhaust 385389-01-9 105 Base, Pressure Regulator Ass’y. 342172-00-0 106 Spring, Helical Compression 307905-00-4 107 Screw, 10-32 x 1 SHCS 3...
Page 59 - IMPORTANCE OF GOOD GROUNDS; Warning
Supplement S1400 / 1 Supplement S1400 Guidelines for System Grounding - Contents - IMPORTANCE OF GOOD GROUNDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 GENERAL RECOMMENDATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 TRANSIENTS AND INTERFERENCE . . . ...
Page 60 - Figure 1 Basic Ground Rod Installation
2 / Supplement S1400 BURRY TO DEPTH OF AT LEAST 3 FEET,DEEPER IN DRY SOIL. (b) INSTALL WITHOUT KINKS OR SHARP BENDS. (a) BRING ALL CONDUCTORS TO THE SURFACE. COPPER WELDGROUND ROD DRIVE 7’ OR MORE AS REQUIRED SOIL LINE RADIUS AT LEAST 12" STRANDED COPPER CABLE AWG 0000 PROTECTION BOX CLAMP -ONE ...
Page 61 - GENERAL RECOMMENDATIONS; Noise and Signal Errors; Shielding AIs and AOs.
Supplement S1400 / 3 GENERAL RECOMMENDATIONS When wiring equipment into a system, the electrical conduit must have a diameter that willaccommodate the desired number of wires. The cross- sectional area of the conduit should belarge enough to allow the wires to be pulled through without excessive tig...
Page 63 - TRANSIENTS AND INTERFERENCE; the standoff voltage can exist within or between devices.
Supplement S1400 / 5 the equipment. Wiring from input signal circuits and power circuits should be separatedas much as possible to minimize noise and transient pickup. Power and signal leadsshould be run in separate conduit to minimize inductive pickup. o Terminal Lugs. The use of crimp-type termina...
Page 65 - TYPES OF EARTH GROUNDS
Supplement S1400 / 7 TYPES OF EARTH GROUNDS A common misconception of a ground is that it consists of nothing more than a metal pipe driveninto the soil. While such a ground may function for some applications, it will often not be suitablefor a complex system of sophisticated electronic equipment. C...
Page 66 - Figure 7 AC Power Grounding System
8 / Supplement S1400 POWE R CO MPANY GR OU NDAND GR OU ND RO D SERVI CE TRANSFOR MER GR OU ND BE DCO NDUC TO R TEST POWE R CO MPANYGR OU ND RO D LI GH TNIN GAR REST ERSEACH PHAS E NO TE: EL ECTRIC METER MA INBR EAKERBO X Figure 7 AC Power Grounding System
Page 67 - SOIL CONDITIONS; Dry Soil; GROUNDING TECHNIQUES FOR SERIES 33XX SYSTEMS
Supplement S1400 / 9 The ac power required to operate a system typically includes a service transformer located atthe street and a main breaker box and rate meter assembly at the building as shown in Figure7. The service transformer is grounded at the company's pole, while the breaker box is grounde...
Page 68 - Several DPCs Mounted in Metal Cabinet with Power Supply; Multiple DPC Cabinets with Local Power Supply in Each Cabinet
10 / Supplement S1400 increased noise pickup and signal offset errors. If more information is required on this subject,the reader should refer to the publications cited at the end of this document. The examples that follow describe the grounding techniques for several types of Bristol Babcocksystems...
Page 69 - Figure 8 Grounding for DPCs and Power Supplies
Supplement S1400 / 11 Conduit Tray Pwr. Grid Ground IsolatedTer minal Power Jumpersfor ground ref.See text. Conduit Pipe * CHASSIS 24VRET W1* DPC 33XX METEL CABINET OR RACK To Zero Ref. Point of Facility (#4 gauge min.) LINE CHASSIS 24VRET W1* DPC 33XX +24V NEUTRAL CHASSIS +24V BondingStrap From Oth...
Page 70 - Multiple DPC Cabinets Powered by Single Power Supply
12 / Supplement S1400 1. Multi-Cabinet Instrument Grounding using Multiple Supplies. The instrument ground(24VRET terminal) of each DPC in a cabinet must connect to a terminal block within thatcabinet that is electrically isolated from the cabinet frame. This terminal block mustprovide termination f...
Page 71 - - Courtesy of Interference Control Technologies -; Figure 9 Elements of a Facility Ground System
Supplement S1400 / 13 Equipment Ground Plate Bond edTo Structural Steel By Weld ing,Brazing, Or Bolting Or W ithAuxiliary Bond Strap. E q u ip m e n t G ro u n d P la te S tr u c tu ra l C o lu m n s B o n d e d E le c tr ic a l C o d e G ro u n d C a b le Tr a y s B o n d e d To S tr u c tu re S a ...
Page 72 - Multiple Clusters of DPC Cabinets Powered by Local Supplies
14 / Supplement S1400 4. Setting DPC Power Jumpers. If the DPC is a Model 3335 or 3310, jumpers W1A and W1B on the System Interconnect Board must be removed to isolate the chassis connection from the24V RET connection (see Figure 8). If it is a Model 3330, jumpers W1A, W1B and W1C on theSystem Inter...
