Page 2 - Important Safety Instructions; —page 1; Section; WARNING
B ATTERY C ABINET P RECAUTIONS The following warning applies to all battery cabinets supplied with UPS systems. Additional warnings and cautions applicable to battery cabinets may be found in: • Important Safety Instructions —page 1 • Section 2.0 - Unloading and Handling • Section 5.0 - Battery Inst...
Page 3 - TABLE OF CONTENTS
i TABLE OF CONTENTS B ATTERY C ABINET P RECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I NSIDE F RONT C OVER C ONTACTING L IEBERT FOR S UPPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I NSIDE F RONT C OVER I MPORTANT S AFETY I NSTRUCTIONS . . . . . . ...
Page 4 - ii; FIGURES
ii FIGURES Figure 1 Multi-Module 500 to 750kVA UPS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Figure 2 UPS Multi-Module Unit block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Figure ...
Page 5 - iii
iii Figure 43 Shipping split detail, 625-750kVA, 12-pulse rectifier with bottom entry wireway . . . . . . . . . . . . 62Figure 44 Battery power pack system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63Figure 45 Battery power pack, Si...
Page 6 - iv; TABLES
iv TABLES Table 1 Abbreviations for circuit breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Table 2 Power wiring terminals, factory supplied . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Tabl...
Page 7 - SAVE THESE INSTRUCTIONS; Retain this manual for use by installing personnel.
1 I MPORTANT S AFETY I NSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions that should be followed during installation of your Series 610 UPS and batteries. Read this manual thoroughly, paying special attention to the sections that apply to your installation, before worki...
Page 8 - CAUTION; NOTE
2 ! CAUTION This unit complies with the limits for a Class A digital device, pursuant to Part 15 Subpart J of the FCC rules and EN550022. These limits provide reasonable protection against harmful interference in a commercial environment. This unit generates, uses and radiates radio frequency energy...
Page 9 - Installation Considerations; NSTALLATION; Appendix A; Liebert Global Services at 1-800-LIEBERT for further details.
Installation Considerations 3 1.0 I NSTALLATION C ONSIDERATIONS Install your Series 610 UPS in accordance with the submittal drawing package and the following pro- cedures.A Liebert authorized representative must perform the initial system check-out and start-up to ensure proper system operation. Eq...
Page 10 - Figure 1; draw up to 10 times the system’s rated current for up to three cycles.; UPS MODULE
Installation Considerations 4 10. A breaker coordination study should be performed to ensure proper handling of fault currents. Figure 1 Multi-Module 500 to 750kVA UPS Figure 2 UPS Multi-Module Unit block diagram NOTE The instantaneous trip setting of the breaker feeding the SCC bypass input should ...
Page 11 - Types of System Control Cabinets; SCCT; match the sheet metal style of the UPS. For SCCT dimensions, refer to; Table 8; switchboard cabinet manufactured by others.; Figure 3
Installation Considerations 5 1.1 Types of System Control Cabinets 1. SCCT is a stand-alone cabinet containing system control logic for up to six UPS modules, static bypass switch, manually operated disconnects for the static bypass switch, and two motor- operated system breakers. The SCCT is painte...
Page 12 - Unloading and Handling; NLOADING; sections, as identified by labels and drawings.; contacting cabinet by using spreader bar and adequate padding.; hammers or other tools.
Unloading and Handling 6 2.0 U NLOADING AND H ANDLING With the exception of the 500kVA unit with 6-pulse rectifier, UPS modules are shipped in split cabi- nets to allow ease of handling. Because the weight distribution in the cabinets is uneven, use extreme care during handling and transport. Your i...
Page 13 - Inspections; NSPECTIONS; External Inspections; carrier and to Liebert Global Services immediately.; Internal Inspections and Shipping Material Removal; breaker terminals when the cabinet doors are opened.
Inspections 7 3.0 I NSPECTIONS 3.1 External Inspections 1. While the UPS system is still on the truck, inspect the equipment and shipping container(s) for any signs of damage or mishandling. Do not attempt to install the system if damage is apparent. If any damage is noted, file a damage claim with ...
Page 14 - Equipment Location; QUIPMENT; Battery Cabinet Precautions
Equipment Location 8 4.0 E QUIPMENT L OCATION 1. Handle cabinet(s) in accordance with the safety precautions in this manual, especially in these sections: • Battery Cabinet Precautions —inside front cover • Important Safety Instructions —page 1 • 2.0 - Unloading and Handling —page 6 • 5.0 - Battery ...
Page 15 - Battery Installation; ATTERY; Battery Safety Precautions
Battery Installation 9 5.0 B ATTERY I NSTALLATION 5.1 Battery Safety Precautions Servicing of batteries should be performed or supervised by personnel knowledgeable of batteries and the required precautions. Keep unauthorized personnel away from batteries.When replacing batteries, use the same numbe...
Page 16 - Battery Safety Precautions in French Per CSA Requirements; AVERTISSEMENT; personnel non autorisé à l’écart des batteries.; ATTENTION; une surface métallique mise à la terre.
Battery Installation 10 5.2 Battery Safety Precautions in French Per CSA Requirements Instructions Importantes Concernant La SécuritéConserver Ces Instructions ! AVERTISSEMENT Respecter toutes les consignes de sécurité applicables à l'installation, le chargement ou l'entretien des batteries. En plus...
Page 17 - Battery Cabinets; Exercise caution—voltage is present within the; cabinet and is not designed to bolt directly to it.
Battery Installation 11 5.3 Battery Cabinets Optional battery cabinets are available from Liebert and other qualified vendors. Consult your sub- mittal package for details.Several models of optional battery cabinets with varying run times are available. Each model is 78" (1981mm) high and has fo...
Page 18 - nect Rating in the site planning data tables in; for recommended overcurrent protection
Battery Installation 12 5.4 Open-Rack Batteries When batteries other than Liebert battery cabinets are used, a remote battery disconnect switch with overcurrent protection is required per the National Electrical Code. Refer to Required Battery Discon- nect Rating in the site planning data tables in ...
Page 19 - Configuring Your Neutral and Ground Connections; factors. The questions you should ask are:; grounded exactly as shown in
Configuring Your Neutral and Ground Connections 13 6.0 C ONFIGURING Y OUR N EUTRAL AND G ROUND C ONNECTIONS Improper grounding is the largest single cause of UPS installation and start-up problems. This is not an easy subject, since grounding techniques vary significantly from site to site, dependin...
Page 20 - Preferred Grounding Configuration, Wye-Connected Service; tion transformer feeding various loads.; shows a typical installation. The Maintenance; Figure 4; and neutral conductors shown above—see; this configuration cannot be used. Refer to
Configuring Your Neutral and Ground Connections 14 6.1 Preferred Grounding Configuration, Wye-Connected Service The most common configuration of Series 610 UPS Multi-Module Systems is with 480 VAC input, 480 VAC output and a connected load consisting of multiple Power Distribution Units (PDUs) with ...
Page 21 - Alternate Grounding Configuration, Wye-Connected Service; Wye-Connected Service; fer or retransfer operation.
Configuring Your Neutral and Ground Connections 15 6.2 Alternate Grounding Configuration, Wye-Connected Service This configuration must NOT be used when single-phase loads are directly connected to the UPS.The alternate configuration is similar to that shown in 6.1 - Preferred Grounding Configuratio...
Page 22 - Preferred Grounding Configuration With Isolated Bypass; tion panelboards or switchboards.; shows a typical installation.; Figure 6; Features of this configuration include:; if; the; Figure 6
Configuring Your Neutral and Ground Connections 16 6.3 Preferred Grounding Configuration With Isolated Bypass Another configuration in this power range is the Multi-Module System with 480 or 600 VAC input, 208 VAC output, a Bypass Isolation Transformer and a connected load consisting of multiple dis...
Page 23 - Alternate Grounding Configuration, Non-Isolated; Figure 7; uration is not a preferred installation method.
Configuring Your Neutral and Ground Connections 17 6.4 Alternate Grounding Configuration, Non-Isolated A few applications in this power range have 208 VAC input and output, and a connected load consist- ing of multiple Power Distribution Units (PDUs), panelboards, switchboards or other items of load...
Page 24 - not; be bonded; Figure 8
Configuring Your Neutral and Ground Connections 18 6.5 Grounding Configuration, Corner-Grounded Delta or Impedance-Grounded Wye As previously mentioned, Series 610 SCC requires a bypass input neutral for sensing and monitoring. With a wye-connected input source, the installer should always connect t...
Page 25 - Figure 9; These configurations have the same restrictions as explained in
Configuring Your Neutral and Ground Connections 19 Figure 9 Preferred grounding configuration, impedance-grounded wye These configurations have the same restrictions as explained in 6.2 - Alternate Grounding Config- uration, Wye-Connected Service , except for the wye input. The UPS input and bypass ...
Page 26 - Preferred Grounding Configuration, Battery Systems; Open-rack battery systems; must be connected as floating (ungrounded) systems—; Option 1; to the UPS module ground bus.; Figure 10 Preferred grounding configuration, battery systems
Configuring Your Neutral and Ground Connections 20 6.6 Preferred Grounding Configuration, Battery Systems Open-rack battery systems , depending on local code requirements and customer preference, are normally:1. Floating (ungrounded),2. Center-tapped and floating or3. Center tapped and grounded. Bat...
Page 27 - Wiring Considerations; IRING; Use 75°C copper wire. Select wire size based on the ampacities in
Wiring Considerations 21 7.0 W IRING C ONSIDERATIONS Refer to Appendix A and drawings in 10.0 - Installation Drawings . Determine AC currents for your system (kVA, voltage and options). Also refer to the equipment nameplate for the model number, rating and voltage. For wire termination data, refer t...
Page 28 - Power Wiring; Your Neutral and Ground Connections
Wiring Considerations 22 7.1 Power Wiring 1. Power wiring—rectifier input, bypass input, UPS output and battery cables—must be run in individual, separate conduits or cable trays. Refer to the Outline and Terminal Details drawings ( Figures 14 through 30 , 47 , 49 , 51 , 53 and 75 through 78 ) for l...
Page 29 - SCCI
Wiring Considerations 23 Figure 11 Power single line diagrams, Multi-Module configurations* I R CB2 Output SBB I R I R CB2 CB2 #2 UPS CB1 #1 UPS CB1 #3 UPS CB1 RIB RIB BIB RIB SCCI SCCI / SCCC (can accomodate up to 6 UPS modules) Battery MBD Battery MBD Battery MBD MIB To Critical Load SBB SBS MBB S...
Page 30 - Control Wiring; through; Table 1; proper operation of the UPS.
Wiring Considerations 24 7.2 Control Wiring Control wiring must be flexible stranded, tinned copper and run in individual separate steel conduits. Control wiring must be separated from power wiring. In addition, each control wiring cable group should be run in a separate conduit to minimize control ...
Page 31 - Battery Wiring; field supplied. Refer to; unit can result in injury to personnel or damage to equipment.; batteries are a critical part of the UPS system.
Wiring Considerations 25 7.3 Battery Wiring The UPS may be supplied with battery cabinets or a rack-mounted battery system.Power wiring to the battery cabinet connects positive, negative and ground power cables from the bat- tery cabinet to the associated UPS. Connection of the UPS to the battery ca...
Page 32 - Wiring Connections; Specific Connections; With Isolated Bypass
Wiring Connections 26 8.0 W IRING C ONNECTIONS 8.1 Specific Connections Refer to the drawings in this manual and any other drawings provided by Liebert for this installation.Make all of the following connections:1. AC power cables from input power source circuit breaker (RIB) to each UPS Module Inpu...
Page 34 - Wiring Inspection; Table 5; of this manual, a reprint of; Table 3; standard models with; Table 3
Wiring Inspection 28 9.0 W IRING I NSPECTION 1. Verify all power connections are tightened per the torque specifications in Table 3 . 2. Verify all control wire terminations are tight.3. Verify all power wires and connections have proper spacing between exposed surfaces, phase-to- phase and phase-to...
Page 35 - Table 4; Lug Style; Copper
Wiring Inspection 29 Table 4 Field-supplied lugs One-Hole Lugs T & B 1 Lug Style Wire Size Bolt Size (in.) Tongue Width (in.) T & B 1 P/N Liebert P/N 1 Stak-On #1 AWG 3/8 0.76 H973 12-714255-46 2 1/0 AWG 3/8 0.88 J973 12-714255-56 3 2/0 AWG 3/8 1.00 K973 12-714255-66 4 3/0 AWG 3/8 1.10 L973 ...
Page 36 - National Electrical Code
Wiring Inspection 30 Table 5 Table 310-16, National Electrical Code (Reprint) Allowable Ampacities of Insulated Conductors Rated 0-2000 Volts, 60° to 90°C (140° to 194°F) 1 Not More Than Three Conductors in Raceway or Cable or Earth (Directly Buried), Based on Ambient Temperature of 30°C (86°F) SIZE...
Page 37 - Installation Drawings; Rev
Installation Drawings 31 10.0 I NSTALLATION D RAWINGS Figure 12 One-line diagram, two-module parallel system with two-breaker maintenance bypass 97 -7 976 00-16 9 Rev . 03
Page 56 - Figure 31 Base mounting patterns, 500kVA module, 6-pulse rectifier
Installation Drawings 50 Figure 31 Base mounting patterns, 500kVA module, 6-pulse rectifier 88-7 9761 3-16 Rev . 06
Page 69 - Figure 44 Battery power pack system
Installation Drawings 63 Figure 44 Battery power pack system 88-7 9761 6-03 Rev . 08
Page 70 - Figure 45 Battery power pack, Size A
Installation Drawings 64 Figure 45 Battery power pack, Size A 88 -7 976 16-01 Rev . 10
Page 82 - Figure 57 Control connection location diagram, SCCT
Installation Drawings 76 Figure 57 Control connection location diagram, SCCT 96-7 9761 9-88A Rev . 04
Page 84 - Re
Installation Drawings 78 Figure 59 Control wire list, external interconnections, standard wiring, Multi-Module System, UPS module, Cable Group #1 96 -797 619-6 0 Re v . 06
Page 101 - 00VDC circuit breaker
Installation Drawings 95 Figure 76 Outline drawing, single-breaker module battery disconnect, 1400AT/1600AT/2000AT/2500AT 600VDC circuit breaker 88 -797 616-1 3 Re v . 05
Page 103 - Figure 78 Outline drawing, remote status panel, surface mount
Installation Drawings 97 Figure 78 Outline drawing, remote status panel, surface mount 88-7 9161 7-01 Rev . 05
Page 105 - Notes for Tables 6 - 7
Site Plann ing Data, Ser ie s 6 10, 500-7 50kV A, Multi-Mod u le Sys te m s 99 A PPENDIX A - S ITE P LANNING D ATA , S ERIES 610, 500-750 K VA, M ULTI -M ODULE S YSTEMS Notes for Tables 6 - 7 1. Nominal rectifier AC input current (considered continuous) is based on full rated output load. Maximum cu...
Page 106 - Table 6
Site Plann ing Data, Ser ie s 6 10, 500-7 50kV A, Multi-Mod u le Sys te m s 100 Table 6 Site planning data—600V input UPS Rating AC Output Voltage Options Rectifier AC Input Current Inverter Output Current Required Battery Disconnect Rating (A) Max. Battery Current at End of Discharge (A) Max. Heat ...
Page 107 - Table 7
Site Plann ing Data, Ser ie s 6 10, 500-7 50kV A, Multi-Mod u le Sys te m s 101 Table 7 Site planning data—480V input UPS Rating AC Output Voltage Options Rectifier AC Input Current Inverter Output Current Required Battery Disconnect Rating (A) Max. Battery Current at End of Discharge (A) Max. Heat ...
Page 108 - System Control Cabinets; shows dimensions and
Site Plann ing Data, Ser ie s 6 10, 500-7 50kV A, Multi-Mod u le Sys te m s 102 System Control Cabinets Multi-Module Systems are provided with a System Control Cabinet. Cabinets are available to match load current. Table 8 shows dimensions and weights for SCCT cabinets. Table 8 System Control Cabine...
Page 109 - NOTES
Site Plann ing Data, Ser ie s 6 10, 500-7 50kV A, Multi-Mod u le Sys te m s 103 NOTES
Page 112 - AC Power; Technical Support / Service; Via Leonardo Da Vinci 8
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