Emerson 540VDC - Manual

Emerson 540VDC

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Table of Contents:

  • Page 3 – TABLE OF CONTENTS; DISCONTINUED
  • Page 4 – ii; YSTEM
  • Page 5 – iii; AINTENANCE
  • Page 6 – iv; UPS I
  • Page 7 – AC P
  • Page 8 – FIGURES
  • Page 9 – vii
  • Page 10 – viii
  • Page 11 – ix; TABLES
  • Page 13 – SAVE THESE INSTRUCTIONS; nance of your Liebert FS.; Only test; WARNING; others approved for use in fighting electrical fires.; WARNING
  • Page 14 – Safety Precautions; help in case an accident should occur.
  • Page 15 – General System Information; ENERAL; General Information; provided herein may void your warranty.; Table 1
  • Page 16 – General System Description; Figure 1 Liebert FS
  • Page 17 – Backup
  • Page 18 – batteries in racks; summarizes the technical specifications of the Liebert FS.; Table 2; Rated Power Delivery; Dependent upon the duration required; Figure 5
  • Page 19 – Key Technological Features
  • Page 20 – the following European directives:; kWb = Refers to Kilowatts on the DC bus of the UPS system
  • Page 22 – Site Preparation; ITE; ments are to properly:; System Location; Choose a location for the Liebert FS that offers:; Environmental Considerations; CAUTION; installing the Liebert FS.
  • Page 23 – Flooring Requirements; contact load at; bolts with nuts and large diameter washers as shown in Figure 155.; Electrical Considerations; include the required safety factors.
  • Page 24 – Power Connections; Remote Monitoring Connections—Optional
  • Page 25 – Unloading and Unpacking; NLOADING; Inspection Before Removal From the Truck; While the Liebert FS shipping package is still on the truck:; Unloading; Figure 8 Liebert FS shipping package; Do not attempt to install the system if damage is apparent.; Do not tilt the Liebert FS
  • Page 26 – Figure 9 Removing lag bolts
  • Page 27 – Use a forklift to remove the cabinet from the shipping pallet.; Figure 10 Lifting the Liebert FS cabinet; Do not attempt to install the system if there is any damage.
  • Page 28 – Positioning the Liebert FS; Figure 13 Liebert FS cabinet caster location; Storing the Liebert FS for Delayed Installation
  • Page 29 – Installation; NSTALLATION; Figure 14 Dimensions, general layout; Front
  • Page 30 – Figure 15 Internal layout
  • Page 31 – Cabinet Floor Mounting; loading specifications in; Floor Mounting
  • Page 32 – Mounting Kit for Concrete, Masonry or Stone Floors; These tools are needed for the mounting the Liebert FS on the floor:; Concrete, Masonry or Stone Floor Mounting Instructions; places marked with an “X” on the template.; Figure 17 Floor mounting template layout; Front of Liebert FS
  • Page 33 – Figure 18 Checking hole depth; mounting surface, use setter rod to expand and secure.; Figure 20 Expanding anchors
  • Page 34 – Figure 21 Securing mounting brackets to the cabinet; if mounting bracket does not slide beneath bolt flange.; cabinet such that bolts fit in bracket slots (see Figure 22).; Bolt securing bracket
  • Page 35 – Figure 23 Mounting front bolts—front side of cabinet; is within the outer circle.; Figure 24 Bubble level; Bubble
  • Page 36 – Determine which of these cases applies to your installation:; Wood Floor Mounting Parts; mounting kit) are recommended; Wood Floor Mounting Tools; Ensure that holes are centered in the joist.
  • Page 37 – Raised Floor Mounting Kit; Figure 25 Raised floor mounting
  • Page 38 – Wiring Connections; The electrical connections to the Liebert FS are:; Figure 26 Liebert FS cabinet with UPS interconnection kit; Power and Status/Control wiring must be separated.
  • Page 39 – connections; Liebert FS cabinet prior to cutting entry holes in them.; POS
  • Page 40 – for the relevant UPS interconnection kit installed in your unit.; Figure 29 Ground connection on the Liebert FS; ues unless the equipment is labeled with a different torque value.; optimum performance, safety and reliability.; Table 3
  • Page 41 – AC Auxiliary Control Power Supply Connections; Power Supply; for details on the purpose of the auxiliary AC power supply.; Figure 30 Service panel location; such as the National Electric Code for USA. An 18 AWG (0.82 mm; Figure 31 Auxiliary backup power connections
  • Page 42 – wire section) is recommended for this connection.; Figure 33 Top access panel
  • Page 43 – Remote Monitoring Connections—Optional; Data Collection Module; Startup Considerations; AC Auxiliary
  • Page 44 – System Overview; Detailed System Description; Figure 35 Liebert FS front view
  • Page 45 – The Liebert FS is a modular system composed as follows:; Components are illustrated in Figure 35.; Control Panel; The Flywheel Module houses several major components:
  • Page 46 – the synchronous reluctance motor-generator.; Figure 36 Electrical system schematic; Magnetic Levitation; Remote Monitoring
  • Page 47 – or over the Internet, enabling a diagnostic reporting capability.; Control Commands
  • Page 48 – Power Conversion Module Controller (PCMC)
  • Page 49 – tages over mechanical bearing systems:; Figure 37 Schematic of the levitation system; Active Magnetic Levitation Hardware; description of their operation.; DISPLACEMENT; ROTOR
  • Page 50 – Figure 38 Liebert FS flywheel module
  • Page 51 – Figure 39 Rotating group; the synchronous reluctance machine.
  • Page 52 – material only needs to be recharged or changed, once every 15 years.; Figure 41 Vacuum system operation; Air and Water Vapor
  • Page 53 – Speed; Type J thermocouple format.; Figure 42 Schematic for the speed and temperature sensors
  • Page 54 – Figure 43 Cutaway flywheel module; Outer Housing
  • Page 55 – tinue to operate over the life of the unit.; List of System User-Configurable Parameters; instructions on system setup and entering parameters to system.; Maximum Charge Current (Max Charge Current)
  • Page 56 – Figure 44 Voltage and Inductance curve; Regulation Voltage Delta During Discharge (Vreg Delta 1); to the Vreg Delta TSOC.
  • Page 57 – Regulation Voltage Delta During Discharge (Vreg Delta 2); • Default setting—0VDC; Figure 45 Vreg delta help screen; Modes of Operation; various modes with no or minimal user intervention.
  • Page 58 – TUP mode if all startup conditions are met.; Figure 46 STANDBY mode diagram; The Liebert FS will be in STANDBY Mode as long as:; Figure 47 Startup mode diagram; The Liebert FS will be in STARTUP mode as long as:
  • Page 59 – Figure 48 CHARGE mode diagram; The Liebert FS will be in CHARGE mode as long as:; Figure 49 READY mode diagram; The Liebert FS will be in READY mode as long as:
  • Page 60 – Figure 50 DISCHARGE mode diagram; The Liebert FS will be in DISCHARGE mode as long as:; Following a Liebert FS Discharge Down to SOC = 0%; Figure 51 SHUTDOWN mode diagram - shutdown after full discharge
  • Page 61 – Following a User Command; bus voltage is greater than Vcharge.; Figure 52 SHUTDOWN mode diagram - user-initiated shutdown; Liebert FS will automatically transition into SHUTDOWN Mode.
  • Page 62 – Figure 53 Typical operation modes
  • Page 63 – Maintenance and Reliability
  • Page 64 – Operation; PERATION; Operator Controls; ation with external equipment; Initial setup and adjustments to Security Access functions; • Set pass codes and access levels; Execute operational procedures:; • Startup and shutdown of the Liebert FS.; Quick view of operational status:; • Monitor power flow from Liebert FS to th
  • Page 65 – Figure 54 Control panel view; numbers below, may vary from; Table 4
  • Page 66 – from the Main screen and the Fault Screen.; Figure 55 Main screen functions; V U C P; FAULT; FAULTS; V U C P
  • Page 67 – - Modes of Operation for further details on modes of operation.; Table 5
  • Page 68 – • Option Status DCM or VIB (example: V abbreviation for VIB enabled; Operative; Default setting; SOC
  • Page 69 – Security Access; parameters and settings.; Menu Tree and Navigation; Table 7
  • Page 70 – Figure 57 Menu tree; LEGEND
  • Page 71 – Navigation and Operation of Control Panel; Figure 58 User level main menu screen
  • Page 72 – Figure 59 READ ONLY level parameter view screen; MORE
  • Page 73 – Figure 63 USER or higher level parameter selection for view/edit; the INVALID INPUT error message.; Figure 65 TIME/DATE set
  • Page 74 – Figure 66 Temperature view; values are updated continuously.; Figure 68 History view; • Charge: The most recent charge; Figure 69 Charge history; this software, it will display only the 24V power supply voltage.
  • Page 75 – Figure 70 Discharge history; • A Discharge History event list screen,; Figure 71 Discharge History, Event list screen; tively. Seven warnings/faults are displayed in a single screen.; Figure 72 Warning history, Event list screen
  • Page 76 – Max/Min measurements along with the date recorded.; Figure 74 Vitals history view
  • Page 77 – Figure 78 Networks view; will allow you to turn OFF or ON this function.; Figure 79 Networks view, Edit DHCP; tem will display the new screen.
  • Page 78 – ties are updated continuously.; Figure 81 Electrical view; Security levels can be changed in the MENU>SECURITY screen.; HOME
  • Page 79 – Figure 83 Password screens; after 13th are ignored if more than 12 digits are entered.; Figure 84 Change password; INVALID PASSWORD
  • Page 80 – Figure 85 Change password; two DSPs and each DSP has bootloader and application firmware.; Figure 86 ABOUT screen; Tools menu has REBOOT function for USER to reboot system.; Figure 88 Tools for USER
  • Page 81 – System Startup; Inspection before Initial System Startup; A Liebert technician will perform the following tasks:; • Visual Inspection; abide by instructions provided herein may void your warranty.
  • Page 82 – Control Parameters Setup at Initial System Startup; Screen Tree Menu Functions; ) and proceed to the Initial Startup Procedure.; Table 9; Control Parameter; Software versions; Software Application
  • Page 83 – Powering Up the Liebert FS
  • Page 84 – Validation of Control Parameters Setup; Optional UPS Interconnection Kit; indicated by the UPS startup procedure. Close the cabinet door.; Liebert FS Startup Sequence; figurable Parameters; Shutdown Procedure; Configurable Parameters
  • Page 85 – Maintenance; Instructions on page 1; familiar with the circuitry.
  • Page 86 – Liebert Services; Professional Startup; Liebert FS Startup; Maintenance Agreements: The Signature Program; Liebert FS Service Agreements; Training; Routine Maintenance; • Keep it cool—The Liebert FS will reliably meet al
  • Page 87 – Maintenance Schedule; ensure unit is disconnected and de-energized.; specifically noted, may void your warranty.; Maintenance schedule; Appendix A.0 - UPS Interconnection Kits for torque requirements.
  • Page 88 – Optional Air Filters; require cleaning or replacement approximately every 12 months.; Torque Requirements; • Alarm messages indicate malfunction or impend; Torque specifications (unless otherwise labeled)
  • Page 89 – Reporting a Problem; action in; Recommended Test Equipment; audit and verification.; Limited Life Components; interruptions in critical load operations.; Recommended test equipment and tools
  • Page 90 – Troubleshooting; ROUBLESHOOTING; General; for instructions on how to access this data via the DCM.; Figure 89 USER level menu; select the function by number.; Figure 90 VIEW menu
  • Page 91 – Figure 91 Warning history; tem that may adversely affect it.; Warnings; Figure 93 Warning screen; CHARGE; More information
  • Page 92 – You may also visit the Liebert Web site for information at; Warning
  • Page 93 – Faults; shows the appearance of an active Fault on the main screen.; Figure 94 Fault screen descriptions
  • Page 94 – valuable information for technical support.; Faults—causes and responses
  • Page 95 – are troubleshooting steps for the Fault messages that can occur.
  • Page 96 – UPS Interconnection Kits; PPENDIX; The Liebert FS system must be installe; d according to the instructions in 4.0 - Installation. Integrate; instructions and drawings in this manual.; Appendix A.1 Wiring Connections; Appendix A.1.1 General Wiring Considerations; Liebert-certified service technici; Key to UPS model interconnection; Use With Liebert UPS; are in
  • Page 97 – Power and status/control wiring must be separated; Liebert FS cabinet prior to cutting entry holes.
  • Page 98 – Figure 96 Circuit breaker; . Refer to this drawing to ensure that the adequate con-; Circuit Breaker Torque
  • Page 99 – Status/Control Interface; UPS Output Rating
  • Page 100 – manually operated circuit breaker; • The UPS rectifier walk-in time must be set as sh
  • Page 101 – DC Bus; Initial System Startup; together at the same time to the task of supporting the UPS DC bus.; Liebert FS Software Control Parameter settings; Liebert FS Software Control Parameter; Liebert FS Software Control Parameters varying with UPS size; representative to arrange a review of the application.
  • Page 102 – Appendix A.3 Installing the Liebert FS With a Liebert Npower UPS; Npower models in Table 22.
  • Page 103 – cally operated circuit breaker Liebert Npower units; Appendix A.3.3 UPS Configuration - Liebert FS and Liebert Npower; resentative if your unit has received the upgraded; Appendix A.3.4 Liebert FS Configuration - Single Liebert FS Unit; Liebert FS Software Control Parameters; Liebert FS Software
  • Page 105 – Liebert FS and the Liebert Series 300.; List of Liebert Series 300 models ratings
  • Page 106 – net - manually operated circuit breaker; Appendix A.4.3 UPS Configuration - Liebert FS and Liebert Series 300
  • Page 107 – Bus of the Liebert Series 300 UPS system.; Bus
  • Page 108 – Appendix A.5 Installing the Liebert FS With a Liebert HiPulse UPS; HiPulseTM models in Table 28.; Appendix A.5.1 Description—HiPulse UPS Interconnection Kit; Liebert FS and the Liebert HiPulse.; Figure 102 Liebert HiPulse status/control terminal block wiring; national regulations.; Liebert HiPulse model ratings
  • Page 109 – cabinet with integrated circuit breaker; • The UPS rectifier walk-in time must be set at a
  • Page 110 – Appendix A.5.5 Single Liebert FS on UPS DC Bus; nected alone on the DC bus of the Liebert HiPulse UPS system.; Setup at Initial System Startup
  • Page 111 – Appendix A.5.7 Liebert FS Configuration – Multiple Liebert FS Units; Multiple Liebert FS Parallel Operation—Regular Configuration
  • Page 112 – Appendix B.1 General Information; gration with an existing network.; Appendix B.2 DCM Installation and Configuration; at the factory as seen in Figure 104.
  • Page 113 – Figure 105 DCM LAN connection; From the Main Menu Screen, select number 2 “View” screen.; Figure 106 Options view; Power Connection
  • Page 114 – Default Gateway, Subnet Mask and DNS Server.; Figure 108 Networks view; turn this function Off or On.; Figure 109 Networks view, turn off DHCP
  • Page 115 – net browser to gain access to the DCM as seen in Figure 111.; browse the data recorded by the DCM.; Appendix B.2.4 Configuring DCM System Parameters; Figure 112 DCM setup screen; Enter IP
  • Page 116 – Appendix B.3 DCM Operation; and Configuration; Appendix B.3.2 Status and Detailed Status Screens; Figure 113 DCM status screen
  • Page 117 – Figure 114 Datafiles screen
  • Page 118 – Appendix B.4 DCM Troubleshooting; Appendix B.4.1 DCM Troubleshooting Principles; reboot before attempting to connect to the DCM.; Figure 115 Data Collection Module reset button; What You See...
  • Page 119 – Versatile Interface Board; Appendix C.1 General Information—Versatile Interface Board; Appendix C.1.1 Versatile Interface Board Overview; shows the two main electrical components of the VIB.; Figure 116 VIB components
  • Page 120 – on the circuit board.; VIB Designation Description
  • Page 121 – Figure 117 I/O Designations
  • Page 122 – Appendix C.2 VIB Installation and Configuration; cable has been connected to the Main Control Module at the factory.; Figure 118 Versatile Interface Board mounted in the Liebert FS; corner of the display. Press F6 when finished.
  • Page 123 – Figure 119 VIB screw terminal connections; Appendix C.3 VIB Operation; that all external connections to; “Enabled” State; control the Liebert FS from the; “Disabled” State; The Liebert FS continually monitors the status of the
  • Page 124 – Appendix C.4 Troubleshooting the VIB; Appendix C.4.1 UIB State Not Displayed on the Front Panel; • Attempt to enable the VIB by pressing
  • Page 125 – Installation Drawings; Appendix D.1 Liebert FS Flywheel Submittal Document Matrix; factory. The documents are grouped by Liebert FS model number.; Submittal documents accompanying Liebert FS
  • Page 126 – Appendix D.2 Other Liebert FS Drawings; Single Liebert FS Cabinets – Additional Elevation Drawings
  • Page 127 – Figure 121 Electrical connections
  • Page 128 – Figure 122 Electrical system block diagram
  • Page 129 – Figure 123 24 UVR, circuit breaker to terminal block wiring
  • Page 130 – Figure 125 Outline drawing, Liebert FS cabinet
  • Page 131 – module; FUSED
  • Page 135 – Figure 131Elevation drawing—Liebert FS cabinet
  • Page 137 – Figure 133Liebert FS cabinet with optional power terminal block
  • Page 138 – Figure 134Liebert FS cabinet mechanical installation
  • Page 140 – ut
  • Page 141 – Contacts; lu
  • Page 143 – Liebert UPS module; Out
  • Page 144 – Npower units; T B; Contractor to
  • Page 145 – Liebert UPS
  • Page 146 – Liebert UPS—UPS DC terminal point of common connection
  • Page 147 – Liebert UPS—UPS battery point of common connection
  • Page 148 – Figure 144 Status/control wiring, multiple units; VR; Notes
  • Page 150 – Figure 146 Wiring specifications, Liebert FS and Liebert Npower
  • Page 152 – WIRING SPECIFICATIONS FOR THE
  • Page 153 – Figure 149 Floor mounting template
  • Page 154 – Figure 150 System mounting kit
  • Page 155 – Figure 151 Liebert FS block diagram
  • Page 156 – Figure 152 Power line diagram
  • Page 157 – Figure 153 UPS cable entry—bottom; PS
  • Page 158 – Figure 154 UPS cable entry—top
  • Page 159 – Figure 155 Raised floor mounting; NOTE: Combination of floor material of given thickness , plus; TOP VIEW
  • Page 160 – Specifications; Technical specifications; ENVIRONMENTAL
  • Page 161 – Appendix E.1 Ground Test Procedure; Items Required; • Handheld Multimeter - Ohmmeter
  • Page 162 – Auxiliary Backup AC Power Supply; OWER; Appendix F.1 Overview; Liebert FS. This is supplementary information—refe; Appendix F.2 Backup AC Power Supply Specification; If the Liebert FS
  • Page 163 – power supply to the output of the UPS, as shown in Figures 156 and 157.; +DC unit operating with a UPS in conjunction with batteries; +DC units operating with a UPS in conjunction with batteries
  • Page 164 – Appendix F.3.2 Operating the Liebert FS Without Batteries; a UPS and without batteries attached to the DC bus
  • Page 165 – Appendix F.4 Scenarios; Loss of backup AC supply at 0 RPM
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For Business-Critical Continuity™

Liebert

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DC Energy Storage System

User Manual - 200kW / 12 Seconds, 540VDC

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Summary

Page 3 - TABLE OF CONTENTS; DISCONTINUED

i TABLE OF CONTENTS I MPORTANT S AFETY I NSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.0 G ENERAL S YSTEM I NFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1.1 General Information ....

Page 4 - ii; YSTEM

ii 5.0 S YSTEM O VERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 5.1 Detailed System Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 5.1.1 System Module Description...

Page 5 - iii; AINTENANCE

iii 6.4 Menu Tree and Navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 6.4.1 Screen Tree Menu Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 6.4.2 Navigation and Ope...

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