Page 3 - Reference Manual; NOTICE
Reference Manual 00809-0100-4027, Rev AADecember 2005 Rosemount 4500 www.rosemount.com Rosemount 4500 Hygienic Pressure Transmitter Rosemount 4500 Pressure Transmitters may be protected by one or more of the following U.S. Patent Nos. 4,370,890; 4,466,290; 4,612,812; 4,791,352; 4,798,089; 4,818,994;...
Page 5 - Table of Contents
Reference Manual 00809-0100-4027, Rev AADecember 2005 Rosemount 4500 www.rosemount.com Table of Contents SECTION 1Introduction Using This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1Service Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...
Page 7 - Section 1; USING THIS MANUAL
Reference Manual 00809-0100-4027, Rev AADecember 2005 Rosemount 4500 www.rosemount.com Section 1 Introduction Using This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-1Service Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-2 USING THIS ...
Page 9 - Section 2; OVERVIEW
Reference Manual 00809-0100-4027, Rev AADecember 2005 Rosemount 4500 www.rosemount.com Section 2 Installation Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-2Installation Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-4Installing th...
Page 12 - Electronics Housing; Mount the Transmitter; connection or a fractional line fitting.; DETAIL OF SANITARY
Reference Manual 00809-0100-4027, Rev AA December 2005 Rosemount 4500 2-4 INSTALLATION PROCEDURES For dimensional drawing information refer to Appendix A: Reference Data. Electronics Housing Provide 0.75 inches (19 mm) of clearance for units without an LCD display. Three inches of clearance is requi...
Page 13 - NOTE; Set Switches; To reposition the switches, follow the procedure described below.; LCD Switches
Reference Manual 00809-0100-4027, Rev AADecember 2005 2-5 Rosemount 4500 NOTE Sensor burst pressure limits may be less than clamp pressure limits. NOTE Most transmitters are calibrated in the vertical position. Mounting the transmitter in any other position will shift the zero point to the equivalen...
Page 15 - Wiring for HART Protocol
Reference Manual 00809-0100-4027, Rev AADecember 2005 2-7 Rosemount 4500 Connect Wiring and Power Up Wiring for HART Protocol NOTE Use shielded twisted pairs to yield best results. To ensure proper communication, use 24 AWG or larger wire, and do not exceed 5000 feet(1 500 meters). Figure 2-5. HART ...
Page 16 - Transmitter Case; Inte; rnal Ground Connection; IF; Ambient
Reference Manual 00809-0100-4027, Rev AA December 2005 Rosemount 4500 2-8 Grounding Transmitter Case Always ground the transmitter case in accordance with national and local electrical codes. The most effective transmitter case grounding method is a direct connection to earth ground with minimal imp...
Page 17 - Section 3
Reference Manual 00809-0100-4027, Rev AADecember 2005 Rosemount 4500 www.rosemount.com Section 3 Configuration Commissioning on the bench With HART . . . . . . . . . . . . page 3-2Review Configuration Data . . . . . . . . . . . . . . . . . . . . . . . . page 3-6Check Output . . . . . . . . . . . . ....
Page 20 - Online Menu
Reference Manual 00809-0100-4027, Rev AA December 2005 Rosemount 4500 3-4 HART COMMUNICATOR Menu Tree 1. Universal. Rev. 2. Field. Dev. Rev. 3. Software Rev 1. Tag2. Date3. Descriptor4. Message5. Model6. Model Number I7. Model Number II8. Model Number III9. Write Protect Conf Write Protect Local Key...
Page 23 - Sensor Temperature; HART Communicator
Reference Manual 00809-0100-4027, Rev AADecember 2005 3-7 Rosemount 4500 CHECK OUTPUT Before performing other transmitter on-line operations, review the digital output parameters to ensure that the transmitter is operating properly and is configured to the appropriate process variables. Process Vari...
Page 24 - Rerange
Reference Manual 00809-0100-4027, Rev AA December 2005 Rosemount 4500 3-8 BASIC SETUP Set Process Variable Units The PV Unit command sets the process variable units to allow you to monitor your process using the appropriate units of measure. HART Communicator Enter the fast key sequence for “Set Pro...
Page 25 - Rerange with a HART Communicator Only
Reference Manual 00809-0100-4027, Rev AADecember 2005 3-9 Rosemount 4500 Rerange with a HART Communicator Only The easiest way to rerange is to use the HART Communicator only. This method changes the values of the analog 4 and 20 mA points independently without a pressure input. From the HOME screen...
Page 31 - The scaled variable configuration defines the following items:
Reference Manual 00809-0100-4027, Rev AADecember 2005 3-15 Rosemount 4500 Scaled Variable Configuration The scaled variable configuration allows the user to create a relationship/conversion between the pressure reading and custom units. The scaled variable configuration defines the following items: ...
Page 33 - HOME
Reference Manual 00809-0100-4027, Rev AADecember 2005 3-17 Rosemount 4500 AMS Right click on the device and select “Device Configuration” then select “SV Config” from the menu . 1. Click Next after setting the control loop to manual. 2. Enter desired scaled variable units in “Enter SV units” box and...
Page 38 - AMS Applying a User Configuration; Burst Mode
Reference Manual 00809-0100-4027, Rev AA December 2005 Rosemount 4500 3-22 AMS Applying a User Configuration Any amount of user configurations can be created for the application. They can also be saved, and applied to connected devices or to devices in the Device List or Plant Database. NOTE When us...
Page 39 - AMS
Reference Manual 00809-0100-4027, Rev AADecember 2005 3-23 Rosemount 4500 AMS Right click on the device and select “Configuration Properties” from the menu . 1. In the “HART” tab, use the drop down menu to select “Burst Mode ON or OFF.” For “Burst option” select the desired properties from the drop ...
Page 41 - Section 4; Rerange: Sets the 4 and 20 mA points at required pressures.
Reference Manual 00809-0100-4027, Rev AADecember 2005 Rosemount 4500 www.rosemount.com Section 4 Operation and Maintenance Calibration for HART Protocol . . . . . . . . . . . . . . . . . . . . . . page 4-1 OVERVIEW This section contains information on commissioning and operating 4500 Pressure Transm...
Page 42 - Configure the output parameters; Optional
Reference Manual 00809-0100-4027, Rev AA December 2005 Rosemount 4500 4-2 Table 4-1. Recommended Calibration Tasks NOTE: The transmitter performs to specification only when completely and correctly calibrated, including full sensor and analog output trim. Calibration Overview Complete calibration of...
Page 43 - MICRO
Reference Manual 00809-0100-4027, Rev AADecember 2005 4-3 Rosemount 4500 Figure 4-1 also identifies the approximate transmitter location for each calibration task. Data flows from left to right, and a parameter change affects all values to the right of the changed parameter. Not all calibration proc...
Page 44 - Determine the performance required for your application.; Stability
Reference Manual 00809-0100-4027, Rev AA December 2005 Rosemount 4500 4-4 Determining Calibration Frequency Calibration frequency can vary greatly depending on the application, performance requirements, and process conditions. Use the following procedure to determine calibration frequency that meets...
Page 50 - at the “Setting fld dev output to 20mA” screen.; Diagnostic Messages
Reference Manual 00809-0100-4027, Rev AA December 2005 Rosemount 4500 4-10 a. If Yes is selected, proceed to Step 10. b. If No is selected, repeat Step 8. 10. Click Next at the “Setting fld dev output to 20mA” screen. 11. Repeat Step 8 - Step 9 until the reference meter equals the transmitter output...
Page 52 - SPAN FAIL
Reference Manual 00809-0100-4027, Rev AA December 2005 Rosemount 4500 4-12 SPAN FAIL The span value, set with the local span adjustment button, exceeds the maximum range down allowed for a particular range, or the pressure sensed by the transmitter exceeds the sensor limits. KEYS DISABL This message...
Page 53 - Section 5
Reference Manual 00809-0100-4027, Rev AADecember 2005 Rosemount 4500 www.rosemount.com Section 5 Troubleshooting OVERVIEW Table 5-1 provides summarized maintenance and troubleshooting suggestions for the most common operating problems. If you suspect malfunction despite the absence of any diagnostic...
Page 55 - Appendix A; SPECIFICATIONS; in. tri-clamp process connections, digital trim values set to
Reference Manual 00809-0100-4027, Rev AADecember 2005 Rosemount 4500 www.rosemount.com Appendix A Reference Data Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page A-1Dimensional Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . page A-5Ordering ...
Page 56 - Zero and span values can be set anywhere within the range.
Reference Manual 00809-0100-4027, Rev AA December 2005 Rosemount 4500 A-2 Range and Sensor Limits Functional Specifications Dynamic Performance 250 milliseconds (response time + dead time) Ambient Temperature Effect per 50°F (28°C) ±0.2% CS ± 0.02% URL Process Temperature Effect per 104°F (58°C) ±0....
Page 57 - Transmitters withstand the following pressure without damage:
Reference Manual 00809-0100-4027, Rev AA December 2005 Rosemount 4500 A-3 Overpressure Limits Transmitters withstand the following pressure without damage: Range 1: 150 psi (10.34 bar) Range 2: 300 psi (20.68 bar) Burst Pressure Limits Range 1: 300 psi (20.68 bar) Range 2: 450 psi (31.02 bar) Temper...
Page 63 - Appendix B; Emerson Process Management complies with the ATEX Directive.
Reference Manual 00809-0100-4027, Rev AADecember 2005 Rosemount 4500 www.rosemount.com Appendix B Product Certificates Approved Manufacturing Locations . . . . . . . . . . . . . . . . . page B-1Ordinary Locations Certifications . . . . . . . . . . . . . . . . . . . page B-1European Directive Informa...
Page 64 - European Certifications
Reference Manual 00809-0100-4027, Rev AA December 2005 Rosemount 4500 B-2 HAZARDOUS LOCATIONS CERTIFICATIONS North American Certifications Factory Mutual (FM) Approvals I5 Intrinsically Safe for use in Class I, II, III, Division 1, Groups A, B, C, D, E, F, and G;Temperature Code T4 (T amb = 0 to 60°...
Page 65 - II 3 G
Reference Manual 00809-0100-4027, Rev AA December 2005 Rosemount 4500 B-3 N1 ATEX Type n (Pending) Certificate No. Baseefa05ATEX0092XATEX Marking: II 3 G EEx nA nL IIC T5 (T amb = 60 ° C ) U i = 42.4V MAXIMUM IP66 Special Conditions For Safe Use (x) The plastic meter cover does not meet the surface ...
Page 67 - Index
Reference Manual 00809-0100-4027, Rev AA12/5/05 Rosemount 4500 www.rosemount.com Index A Address Changing . . . . . . . . . . . . . 3-24 Alarm . . . . . . . . . . . . . . . . . . . 3-13 Burst mode values . . . . . . 3-13 Failure mode values . . . . 3-11 Level configuration . . . . . 3-12 Level verif...
