Page 5 - Customer Service
iii Customer Service It is EMERSON Motion Control’s goal to ensure your greatest possible satisfaction with the operation of our products. We are dedicated to providing fast, friendly, and accurate assistance. That is why we offer you so many ways to get the support you need. Whether by phone, fax o...
Page 7 - Document Conventions; Warning
v Document Conventions Manual conventions have been established to help you learn to use this manual quickly and easily. As much as possible, these conventions correspond to those found in other Microsoft® Windows® 1 documentation. Menu names and options are printed in bold type: the File menu. Dial...
Page 8 - Safety Instructions; General Warning; Reference Materials
vi Safety Instructions General Warning Failure to follow safe installation guidelines can cause death or serious injury. The voltages used in the product can cause severe electric shock and/or burns, and could be lethal. Extreme care is necessary at all times when working with or adjacent to it. The...
Page 9 - Safety Considerations; Safety Precautions
vii Safety Considerations Safety Precautions This product is intended for professional integration into a complete system. If you install the product incorrectly, it may present a safety hazard. The product and system may use high voltages and currents, carry a high level of stored electrical energy...
Page 11 - Introduction; Table of Contents
ix Customer Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iiiReference Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi Safety Conside...
Page 13 - FM-3 Programming Module Installation Manual
1 Introduction FM-3 is a compact and rugged function module that attaches to the front of the E Series drive. It provides eight digital input lines and four digital output lines, in addition to the four input and three output lines available on the E Series E N drive. Unlike other function modules, ...
Page 15 - Installation; Basic Installation Notes; Caution
3 Installation Basic Installation Notes You are required to follow all safety precautions during start-up such as providing proper equipment grounding, correctly fused power and an effective Emergency Stop circuit which can immediately remove power in the case of a malfunction. See the “Safety Consi...
Page 16 - Modbus Communications
4 FM-3 Programming Module Installation Manual Figure 4: Detaching the FM-3 from the Drive Connections Caution Do not attach or detach the FM-3 when power is applied to the drive It could cause drive instability. Modbus Communications The drive’s serial communication protocol is Modbus RTU slave with...
Page 17 - Software Installation
5 Installation Software Installation Emerson Motion Control PowerTools® FM-3 software was designed for users who need access to all setup options and diagnostic information for the drive. The software provides access to all commonly used drive parameters. PC System Configuration Required: • Microsof...
Page 18 - Note; Starting and Exiting PowerTools; Starting the Software
6 FM-3 Programming Module Installation Manual 3. In the Run dialog box, type a:/setup , where a is the letter assigned to your 3.5" floppy drive. 4. Click the OK button, then follow the instructions on your screen. Installation will take about five minutes. The install program automatically: • C...
Page 19 - Exiting the Software; Accessing Help
7 Installation Exiting the Software Choose File from the menubar, then click Exit. If you are using the keyboard, press the shortcut key combination Alt+F, X. If you made changes, PowerTools displays an Alert dialog box asking whether you want to save your current work. Click the Yes button or press...
Page 21 - Diagnostics and Troubleshooting; Diagnostic Display
9 Diagnostics and Troubleshooting Diagnostic Display The diagnostic segment display on the front of the drive shows drive status, FM-3 status, and fault codes. When a fault condition occurs, the drive will display the fault code, overriding the status code. The alphanumeric display on the FM-3 provi...
Page 22 - Fault Codes
10 FM-3 Programming Module Installation Manual Fault Codes A number of diagnostic and fault detection circuits are incorporated to protect the drive. Some faults, such as high DC bus and amplifier or motor over temperature can be reset with the Reset button on the front of the drive or the Reset inp...
Page 24 - Fault Descriptions
12 FM-3 Programming Module Installation Manual Fault Descriptions Flash Invalid This fault indicates that the firmware checksum has failed. Use the Tools Program Flash menu item from Emerson Motion Control PowerTools® to reprogram/upgrade the firmware stored in flash memory. If this problem persists...
Page 27 - FM-3 Specific Fault Descriptions; E N
15 Diagnostics and Troubleshooting FM-3 Specific Fault Descriptions Figure 5: FM-3 display is used to display drive and FM-3 faults Traj Fault This fault occurs when the drive has received trajectory data from the FM-3 that indicates a problem. Check the user units, velocities, accels and decels for...
Page 28 - Brake Operation; Brake Release
16 FM-3 Programming Module Installation Manual Brake Operation MG motor brake operation is controlled by the Brake Release and Brake Control destinations. These destinations can be used together to control the state of the Brake source. The table below shows the relationship between the Brake source...
Page 29 - Analog Outputs
17 Diagnostics and Troubleshooting Analog Outputs The drive has two 10 bit Analog Outputs which may be used for diagnostics, monitoring or control purposes. These outputs are referred to as Channel 1 and Channel 2. They can be accessed from the command connector on the drive or from the diagnostics ...
Page 30 - Diagnostic Analog Output Test Points
18 FM-3 Programming Module Installation Manual Diagnostic Analog Output Test Points The DGNE cable was designed to be use with either an oscilloscope or a meter. The wires are different lengths to avoid shorting to each other. However, if signals do get shorted to GND, the drive will not be damaged ...
Page 32 - Drive Faults; Resetting Faults; Viewing Active Drive Faults; Rebooting the Drive; Error Messages
20 FM-3 Programming Module Installation Manual Drive Faults The Active Drive Faults dialog box is automatically displayed whenever a fault occurs. There are two options in this dialog box: Reset Faults and Ignore Faults. Figure 8: Active Drive Faults Dialog Box Resetting Faults Some drive faults are...
Page 33 - Non-Programming Error Messages
21 Diagnostics and Troubleshooting The terms below appear in the list the of common problems you might encounter when working with PowerTools software along with the error message displayed, the most likely cause and solution. Assign means to set a value using an equation. For example, x = 2, you ar...
Page 34 - Programming Error Messages
22 FM-3 Programming Module Installation Manual Programming Error Messages These Red Dot Error messages occur while you are working in the Program View. When creating a program, the parser is executed when you left mouse click, when you arrow off the current Line, when you enter the carriage return, ...
Page 39 - Online Status Indicators; Global Where Am I Button
27 Diagnostics and Troubleshooting Online Status Indicators Global Where Am I Button The Program View, when online and executing a program or sequence of programs, can display current program status. Pressing the Where Am I button on the PowerTools FM-3 toolbar creates a blue triangle that appears o...
Page 41 - Specifications; Dimensions and Clearances
29 Specifications Power consumption: 3W from E Series drive power supply.I/O Supply Voltage: 10-30 VDC. Dimensions and Clearances Function Electrical Characteristics Inputs ON State Voltage 10-30 VDC ON State Current 2mA-6.5mA OFF State Voltage 0-3VDC OFF State Current 0-400µA Outputs Max. ON State ...
Page 43 - Cable Diagrams
31 Specifications Cable Diagrams Customer Supplied Cable Sync. Input Sync. Input Sync. Input Sync. Input Sync. Output Sync. Output M F M F M F SNCE-xxx 15', 25' or 50' SNCDD-001.5 1.5' SNCO-003 3' SNCI-003 3' SNCO-003 3' SNCI-003 3' SCS-x Encoder E Series Drive w/ FM-3 E Series Drive w/ FM-3 E Serie...
Page 56 - Vendor Contact Information
44 FM-3 Programming Module Installation Manual Vendor Contact Information Schaffner (AC Line Filters)(800) 367-5566 or (201) 379-7778 www.schaffner.com Cooper Industries, Inc.Crouse-Hinds Division (Cable Shield Grommets)(315) 477-5531 www.crouse-hinds.com BussmanP.O. Box 14460St. Louis, MO. 63178-44...
Page 57 - Index; Symbols
45 Index Symbols +/- Limit, 14 A All "On", 14Analog Output, 17 B Brake Operation and Wiring, 16 C Cable Diagrams, 31CDRO-XXX Cable, 37CFCO-XXX Cable, 42CFCS-XXX Cable, 41CFOS-XXX Cable, 43CMDO-XXX Cable, 36CMDS-XXX Cable, 40CMDX-XXX Cable, 35CMMS-XXX Cable, 40 D DDS-XXX Cable, 38Diagnostic D...
