Page 3 - Essential Instructions; Read this page before proceeding; DANGER: HAZARDOUS AREA INSTALLATION; CAUTION: SENSOR/PROCESS APPLICATION COMPATIBILITY
Emerson Process Management designs, manufactures and tests its products to meet many national and international standards. Because these sensors are sophisticated technical products, you MUST properly install, use, and maintain them to ensure they continue to operate within their normal spec- ificat...
Page 4 - About This Document
This manual contains instructions for installation and operation of the 396P and 396PVP Sensors. The following list provides s concerning all revisions of this document. Rev. Level Date Notes A 2/2013 Manual updated with SMART sensor information. B 8/2013 Wiring diagrams updated. About This Document...
Page 5 - Contents; Section 1: Description and Specifications
Contents Section 1: Description and Specifications 1.1 Features and Applications ......................................................................................1 1.2 Specifications-General ...........................................................................................3 1.3 Orderin...
Page 7 - Section 1: Description and Specifications; Features and Applications; new SILCORE
Section 1: Description and Specifications 1.1 Features and Applications TUpH ™ pH/ORP-sensors are now offered with SMART capabilities. SMART option becomes enabled when used with the 1056, 1057, 1066, and 56 Analyzers and on 6081P wireless trans- mitter. The pH-loop capabilities include auto-recogni...
Page 8 - FIGURE 1-1. Cross Section Diagram of the TUpH Reference Technology.
allows the process to flow by the glass electrode for accurate and reliable pH measurement. Both pH glass bulbs — the standard hemi or optional flat pH glass — are exceptional for increased resist- ance to high temperature and other effects of aging for longer life. The TUpH reference junction and h...
Page 9 - Specifications - General; Measurements and Ranges:; Minimum Conductivity:
Description and Specifications 3 The 396P and 396PVP sensors are available in two configurations: the standard shrouded tip, in which the pH glass is completely recessed within the reference junction for abrasive or rough applications, and the optional slotted tip with a partially exposed pH glass f...
Page 10 - Preamplifier Options:; Ordering Information
4 Description and Specifications Integral Cable 396P: Code 01 - 25 ft; Code 02 - 15 ft coaxial / 396PVP: none - must use mating VP cable Preamplifier Options: Remote or Integral SMART preamplifier Weight/Shipping Weight: 0.45 kg/0.9 kg (1 lb/2 lb) Weight/Shipping Weight: 0.45 kg/0.9 kg (1 lb/ 1.3 Or...
Page 12 - Accessories
6 Description and Specifications Connector cable, VP8 (required for all first time installations of VP sensors) 24281-00 15 ft. (4.6m) VP8 cable 24281-01 25 ft. (7.6m) VP8 cable 24281-03 50ft (15.2m) VP8 Cable 24281-04 100ft (30.5m) VP8 Cable 24281-06 10ft (3.0m) VP8 Cable 24281-07 20ft (6.1m) VP8 C...
Page 13 - Section 2: Installation; Unpacking and Inspection; Mounting; Mounting Guidelines:; CAUTION; WARNING
Installation 7 Section 2: Installation 2.1 Unpacking and Inspection Inspect the outside of the carton for any damage. If damage is detected, contact the carrier immediately. Inspect the hardware. Make sure all the items in the packing list are present and in good condition. Notify the factory if any...
Page 14 - Flow Through and Insertion Mounting; Submersion Mounting; Section 2: Installation
8 Installation 2.2.1 Flow Through and Insertion Mounting 396P and 396PVP Sensors have a 1-inch MNPT process connection at the front of the sensor for mounting into a 1-1/2 inch tee or the process pipes. See Figure 2-2 through Figure 2-7 for instal- lation configurations. NOTE: LARGE PIPE WRENCHES MU...
Page 17 - Handrail Mounting
Installation 11 Figure 2-6. Submersion Installations wHEN INCH aND METRIC DIMs aRE gIVEN MILLIMETER INCH DWG. NO. REV. 40396P04 A Handrail Mounting assembly pN 11275-01 DWG. NO. REV. 40396P03 A 396P + 396PVP Sensors Instruction Manual Section 2: Installation LIQ_MAN_396P_396PVP August 2013
Page 19 - General; Wiring; DANGER
Wiring 13 Section 3: Wiring 3.1 General Figures in this section provide the guidelines for wiring the 396P-01 sensor to various Analyzer/Transmitter instruments. To determine which wiring guideline to use, locate the model number of the sensor to be installed. 1. If the cable needs to be extended, u...
Page 20 - NOTE
14 Wiring Figure 3-1. Wiring for 396P-01 (Gray Cable) and 54e pH/ORP Section 3: Wiring 396P + 396PVP Sensors Instruction Manual August 2013 LIQ_MAN_396P_396PVP Figure 3-2. Wiring for 396P-01 (Blue Cable) and 54e pH/ORP Figure 3-3. Wiring for 396P-02 (Gray Cable) and 54e pH/ORP Figure 3-4. Wiring for...
Page 36 - and Xmt
30 Wiring Figure 3-47. Wiring for 396P-01 (Gray Cable) and Xmt Figure 3-48. Wiring for 396P-01 (Blue Cable) and Xmt Figure 3-49. Wiring for 396P-02 (Gray Cable) and Xmt Figure 3-50. Wiring for 396P-02 (Blue Cable) and Xmt Section 3: Wiring 396P + 396PVP Sensors Instruction Manual August 2013 LIQ_MAN...
Page 38 - with Mating Variopol Cable for use with 2081
32 Wiring Section 3: Wiring 396P + 396PVP Sensors Instruction Manual August 2013 LIQ_MAN_396P_396PVP Figure 3-55. Wiring Details for 396PVP or 396P-02-54 with Mating Variopol Cable for use with 2081 Figure 3-57. Wiring Details for 396PVP or 396P-02-50 with Mating Variopol Cable for use with Remote J...
Page 39 - with Mating Variopol Cable for use with 1054A/B &
Wiring 33 Figure 3-58. Wiring Details for 396PVP or 396P-02-54 with Mating Variopol Cable for use with 1054A/B & 2054 Figure 3-59. Wiring Details for 396PVP or 396P-02-54 with Mating Variopol Cable for use with 1054 396P + 396PVP Sensors Instruction Manual Section 3: Wiring LIQ_MAN_396P_396PVP A...
Page 41 - Recommended two-point buffer calibration procedure:; Recommended pH Sensor Standardization:
Section 4: Start-Up and Calibration 4.1 396P and 396PVP pH Sensors 4.1.1 Sensor preparation Shake down the sensor to remove any air bubbles that may be present at the tip of the pH glass bulb. In most cases, the pH sensor can simply be installed as shipped and readings with an accu- racy of ± 0.6 pH...
Page 43 - Section 5: Maintenance; General Information; Electrode Cleaning
Maintenance 37 Section 5: Maintenance 5.1 General Information The 396P and 396PVP Sensors require minimum maintenance. The sensor should be kept clean and free of debris and sediment at all times. The frequency of cleaning by wiping or brushing with a soft cloth or brush is determined by the nature ...
Page 44 - Platinum Electrode Check; Temperature °C
38 Maintenance NOTE: Erroneous pH results may result immedi ately after acid soak, due to reference junction potential build-up. Replace the sensor if cleaning does not restore sensor operation. 5.4 396P and 396PVP ORP 5.4.1 Platinum Electrode Check The platinum electrode may be checked as follows: ...
Page 45 - Cleaning Platinum Electrode
Maintenance 39 ammonium sulfate) will produce a nominal ORP of 476 +20 mV at 25°C when used with a satu- rated KCl/AgCl reference electrode and platinum measuring electrode. Some tolerance in mV values is to be expected due to the rather large liquid reference junction potentials which can arise whe...
Page 47 - Section 6: Diagnostics and Troubleshooting; TABLE 6-1. Troubleshooting with Advanced Diagnostics
Diagnostics and Troubleshooting 41 Section 6: Diagnostics and Troubleshooting 6.1 54e/56/1056/1057/1066/3081/4081/5081/XMT Diagnostics and Troubleshooting Many Rosemount Analytical Instruments and Transmitters automatically search for fault condi- tions that would cause an error in the measured pH v...
Page 48 - Troubleshooting without Advanced Diagnostics; Problem
42 Diagnostics and Troubleshooting 6.2 Troubleshooting without Advanced Diagnostics Table 7-2, below, lists common problems, causes and remedies typically encountered in process measurement. Problem Probable Cause Remedy Meter reads off scale. (Display Defective preamplifier Replace preamplifier (fo...
Page 51 - WARRANTY
Diagnostics and Troubleshooting 45 WARRANTY Seller warrants that the firmware will execute the programming instructions provided by Seller, and that the Goods manufactured or Serv- ices provided by Seller will be free from defects in materials or workmanship under normal use and care until the expir...
Page 53 - Section 7: Return of Material
Return of Material 47 Section 7: Return of Material 7.1 General To expedite the repair and return of instruments, proper communication between the customer and the factory is important. Before returning a product for repair, call 1-949-757- 8500 for a Return Materials Authorization (RMA) number. 7.2...
