Emerson 3808 - Manual

Emerson 3808

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Table of Contents:

  • Page 2 – Click here to return to Table of Contents
  • Page 4 – How to return material for Repair or Exchange; Repair
  • Page 6 – Emerson Process Management; Training; GET THE MOST FROM YOUR EMERSON; Avoid Delays and problems in getting your system on-line
  • Page 7 – CI-ControlWave Express; Control; Express; Remote Terminal Unit; INSTALLATION FORWARD; NOTE for all Control; Wave; READ THIS SECTION FIRST!
  • Page 8 – BLANK PAGE
  • Page 9 – TABLE OF CONTENTS; Express INTRODUCTION
  • Page 11 – Section 3 - ControlWave Express SERVICE; Express SPECIFICATIONS; APPENDICES/SUPPLEMENTAL INSTRUCTION
  • Page 12 – REFERENCED Bristol CUSTOMER INSTRUCTION MANUALS
  • Page 13 – Section 1; GENERAL DESCRIPTION; Firmware/Software Features
  • Page 14 – Figure 1-1 - ControlWave Express Component Identification
  • Page 15 – ControlWave PROGRAMMING ENVIRONMENT; - Control Strategy Software Diagram; tools that make up the programming environment are:
  • Page 16 – PHYSICAL DESCRIPTION
  • Page 17 – Power Output
  • Page 18 – Figure 1-3 - ControlWave Express CPU/System Controller Board
  • Page 19 – ControlWave Designer Programmer’s Handbook; are for factory use only.; Function; IOBUS
  • Page 20 – Main Power Connector; A and a maximum input
  • Page 21 – Boot/downloader FLASH; Note: Recovery Mode will also be initiated if CPU/System; FLASH Memory
  • Page 23 – Recovery Mode/Local Mode Control; Switch
  • Page 25 – Process I/O Board Configuration Jumpers and Switch SW1; JP3 - AO Power Source
  • Page 27 – High Speed Counter Input Interface; 5 millisecond input filtering protects
  • Page 28 – via ControlWave Designer.; Each HSC circuit has a maximum input frequency of 10 kHz.
  • Page 31 – Section 2; INSTALLATION IN HAZARDOUS AREAS; Express Component Identification; SITE LOCATION CONSIDERATIONS
  • Page 32 – Mounting the ControlWave; ControlWave Express INSTALLATION/CONIGURATION; Overview of Configuration; Step 1. Hardware Configuration
  • Page 33 – software must be installed on the PC. The completed project is
  • Page 34 – “PDD”
  • Page 35 – ADD the ControlWave Express to an Existing Open BSI Network; If a Bristol network already exists:; Open BSI Utilities Manual; Mounting the ControlWave Express Enclosure/Chassis
  • Page 36 – Figure 2-2 - ControlWave Express Dimensions
  • Page 37 – Figure 2-3 - Process I/O Board Component Identification Diagram
  • Page 40 – SWITCH
  • Page 45 – Looking into; Description; Not Connected
  • Page 46 – RTUs utilize terminal blocks equipped with compression-type; CPU/System Controller Board I/O Connections; 5 millisecond input filtering protects against contact bounce.
  • Page 48 – Note: When AI Field Power Jumper JP4 is set in
  • Page 49 – Table 2-7 - Analog Input Circuitry Jumper Assignments; AI Field Power; It should be noted that Analog Output; Power
  • Page 50 – Switches; Configures HSC1; Figure 2-10 - Pulse Input Wiring Diagram
  • Page 51 – Connector TB6 on the CPU/System Controller Board; TB6 Pin; EXC
  • Page 52 – Figure 2-13 - 3808 Transmitter to ControlWave Express; Use SW3 on CPU/System Controller Board to configure COM3.
  • Page 53 – 4MHz Ultra Low Power CPU:
  • Page 54 – application loads. For 3808 power consumption refer to CI-3808.
  • Page 55 – is used and that the length should be as short as possible.
  • Page 56 – OPERATIONAL DETAILS; Steps required to download system firmware.
  • Page 57 – OFF; position and SW1-2 set to the; ON; Firmware; product code and; Using LocalView to Upgrade ControlWave Express Firmware
  • Page 59 – Step 3 - Flash Data Setup; Click on
  • Page 61 – xxxx; Figure 2-21 - Local View Downloading System Firmware Menu
  • Page 62 – If not already running, apply power to the associated PC.
  • Page 63 – xxxxx; Figure 2-23 - HyperTerminal FLASH Download Menu
  • Page 64 – Figure 2-25 - HyperTerminal FLASH Download
  • Page 65 – Table 2-12 - System Status Codes on LCD Display; Indication
  • Page 66 – Note: Remote upgrade of ControlWave; Soft Switch Configuration and Communication Ports; Note: By setting CPU/System Controller Board
  • Page 67 – WINDIAG program, it must not otherwise be in use.
  • Page 69 – User defined strings; List Selection Screen:; List
  • Page 70 – Display Element Screen:; Variable; Automatic Mode; and; Manual Mode
  • Page 73 – Section 3; SERVICE INTRODUCTION; PC with null modem interface cable & Bristol WINDIAG Software; Warning; COMPONENT REMOVAL/REPLACEMENT PROCEDURES; components for
  • Page 74 – Carefully slide the boards out of the Enclosure/Mounting Chassis.; TROUBLESHOOTING TIPS
  • Page 76 – Table 3-1 - System Status Codes on LCD Display
  • Page 79 – Figure 3-3 - Process I/O Board Component Identification Diagram
  • Page 81 – Disconnecting RAM Battery; WINDIAG DIAGNOSTICS
  • Page 82 – Note: Port COM1 will be configured for; Start
  • Page 83 – Figure 3-6 – NetView - Example with Multiple Networks
  • Page 84 – Communications Diagnostic:
  • Page 85 – Click on RUN button next to External loop-back.
  • Page 86 – Figure 3-10 - WINDIAG’s Communications Diagnostic Menu
  • Page 87 – Note: The factory default; position or the; CALIBRATION CHECKS; TechView User’s Guide
  • Page 89 – Section 4; Note: Voltages are dc unless otherwise specified.
  • Page 92 – Figure 4-4 - Terminal Blocks TB1 and TB2; V Input Source Voltage
  • Page 93 – 0 microsecond Filtering.; Figure 4-5 - 4-Position Pulse Input Interface Terminal Block TB5
  • Page 95 – Non-isolated Digital Inputs
  • Page 96 – Non-isolated Analog Outputs; Note
  • Page 98 – Express Dimensions
  • Page 99 – Table A1 -Module/Board Connector Customer Wiring Connectors; Module/Item Connector
  • Page 101 – Appendix C; Hardware Configuration
  • Page 103 – Figure C-3 – Process I/O Board Component Identification Diagram
  • Page 104 – Loopback & Termination Control for COM3
  • Page 105 – of connector determined by setting of jumper W18.)
  • Page 108 – Ethernet Port
  • Page 110 – Figure C-8 - Model 3808 Transmitter to Control
  • Page 113 – wire is used and that the length should be as short as possible.; Step 2. Software Installation on the PC Workstation; . For information on minimum system
  • Page 114 – and Run the Flash Configuration Utility; Chapter 6 of that same manual. TechView is described in the; Step 4. Creation of the Application-Specific Control Strategy; example. Additional examples are included in the manual,
  • Page 115 – Variables marked as OPC can be built into a text file by the
  • Page 116 – Downloading the Application; Getting Started with ControlWave Designer Manual; position and SW1-2 in the; LED & LCD Display Checks; CPU/System Controller Boards ONLY are also equipped with a
  • Page 118 – Table C-7 - System Status Codes on LCD Display
  • Page 119 – Instruction Manual; Appendix E
  • Page 120 – APPENDIX E
  • Page 121 – These assemblies allow an operator or engineer to view and modify
  • Page 122 – Display/Keypad Assemblies are supported by; Automatic Mode and Manual Mode; E2.1 DISPLAY FUNCTION BLOCK DESCRIPTION; E2.1.1 DISPLAY Function Block Parameters
  • Page 123 – Figure 2 - ACCOL3 DISPLAY Function Block Parameters; E3.1 PREPARING THE ControlWave PROJECT; Step 1: Creating the Identifier Display
  • Page 124 – Figure 3 - Creating the Identifier Message; Step 2: Defining a Scroll List; E4.1 USING THE KEYPAD
  • Page 125 – Login and Scroll on the bottom line.; Figure 4 - The Identifier Display
  • Page 127 – Figure 7 - Logging On
  • Page 128 – Figure 8 - Clock Display
  • Page 129 – E4.1.4 Choosing a Variable List from the List Menu; Figure 11 - Using the List Menu Display
  • Page 130 – To change an analog value:; Figure 12 - Interpreting Variable Information
  • Page 132 – CE MI AE NA
  • Page 134 – KEY
  • Page 135 – MSDS; Sources for Obtaining; most recent; Manufacturer; DURACELL
  • Page 137 – Bristol Babcock; A Guide for the Protection of
  • Page 138 – NOTICE; Copyright Notice; Request for Additional Instructions
  • Page 139 – SITE CONSIDERATIONS FOR EQUIPMENT; SECTION; Section 1 - INTRODUCTION
  • Page 140 – REFERENCE DOCUMENTS
  • Page 141 – MAJOR TOPICS; Section 2 - Protection; is provided; Section 4 - Lightning Arresters & Surge Protectors; of a lightning strike.; Section 5 - Wiring Techniques; discussed. This sections list the ten rules of instrument wiring.
  • Page 142 – PROTECTING INSTRUMENT SYSTEMS; Quality Is Conformance To Requirements; equipment and system will be enhanced.; PROTECTING EQUIPMENT & PERSONNEL
  • Page 143 – Considerations For The Protection of Personnel; Table 2-1 - Installation Site Safety Evaluation Guide; Considerations For The Protection of Equipment; Wave analog and digital circuits, power circuits, communication; Table 2-2 - Equipment Protection Site Safety Evaluation Guide; Guide
  • Page 144 – OTHER SITE SAFETY CONSIDERATIONS; effects on site equipment, the process system and or personnel.
  • Page 145 – IMPORTANCE OF GOOD GROUNDS; EARTH GROUND CONNECTIONS
  • Page 147 – Figure 3-2 - Basic Ground Bed Soil Test Setup
  • Page 150 – Wave system
  • Page 151 – ISOLATING EQUIPMENT FROM THE PIPELINE; Meter Runs Without Cathodic Protection
  • Page 152 – Remote Installation without Cathodic Protection; Meter Runs With Cathodic Protection; added measure
  • Page 154 – Figure 3-10 – Control; Remote Installation (with Cathodic Protection)
  • Page 155 – Chance of Being Struck by Lightning
  • Page 158 – Wave units, this is accomplished via the unit’s Chassis
  • Page 159 – Wave units would then have a single ground point; Use more than one ground rod.
  • Page 160 – tower just above the tower leg ground connection.; USE OF LIGHTNING ARRESTERS & SURGE PROTECTORS
  • Page 161 – INSTRUMENT WIRING; Rule 3 - Ground cable shields at one end only.
  • Page 162 – Figure 5-1 - Field Wired Circuits With & Without A Common Return
  • Page 164 – High Power Conductors and Signal Wiring; where; Figure 5-2 - Calculating Load Voltage due to Line Resistance
  • Page 165 – Any unit interfaced to a radio or modem must be
  • Page 167 – READER RESPONSE FORM; ControlWave; SITE CONSIDERATIONS For EQUIPMENT INSTALLATION,
  • Page 168 – International Affiliates:
  • Page 169 – ESDS Manual; CARE AND HANDLING; BRISTOL BABCOCK
  • Page 171 – PAGE; ESD-SENSITIVE COMPONENT HANDLING PROCEDURE 2; TOOLS AND MATERIALS REQUIRED
  • Page 172 – Materials; Inhibitor; ESD-SENSITIVE COMPONENT HANDLING PROCEDURE; Introduction
  • Page 175 – CAUTION; Don't place ESD-sensitive components and paperwork in the same bag.; Include a note, which describes the malfunction, in a; Protecting ESD-Sensitive Components
  • Page 176 – Static-safe Field Procedure; Note which boards or components are to be inserted or replaced.
  • Page 177 – - Other electrical equipment
  • Page 178 – wire and place in the pouch of the work surface for future use.; Cleaning And Lubricating; Many PC board connectors are covered with a very fine gold-plate.; WARNING; Aerosol cans and products are extremely combustible.
  • Page 179 – NOTE: Do not use so much Inhibitor that it drips.
  • Page 180 – Spray the connector liberally to flush out any contaminants.; Completion; Replace any parts that were removed.; Return the system to normal operation.; Check that the component operates normally.
  • Page 182 – Customer Instruction Manual; Bristol ControlWave Express (Remote Terminal Unit)
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www.EmersonProcess.com/Remote

Instruction Manual

CI-ControlWave Express
Feb., 2009

Bristol Control

Wave

Express

Bristol ControlWave Express
(Remote Terminal Unit)









Remote Automation Solutions

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Summary

Page 2 - Click here to return to Table of Contents

IMPORTANT! READ INSTRUCTIONS BEFORE STARTING! Be sure that these instructions are carefully read and understood before any operation is attempted. Improper use of this device in some applications may result in damage or injury. The user is urged to keep this book filed in a convenient location for f...

Page 4 - How to return material for Repair or Exchange; Repair

How to return material for Repair or Exchange Before a product can be returned to Remote Automation Solutions (RAS) for repair, upgrade, exchange, or to verify proper operation, Form (GBU 13.01) must be completed in order to obtain a RA (Return Authorization) number and thus ensure an optimal lead t...

Page 6 - Emerson Process Management; Training; GET THE MOST FROM YOUR EMERSON; Avoid Delays and problems in getting your system on-line

Emerson Process Management Training GET THE MOST FROM YOUR EMERSON INSTRUMENT OR SYSTEM • Avoid Delays and problems in getting your system on-line • Minimize installation, start-up and maintenance costs. • Make the most effective use of our hardware and software. • Know your system. As you know, a w...

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