Page 3 - Installation Manual
Contents Chapter 1 Planning ...........................................................................................................................1 1.1 Flowmeter components ..................................................................................................................1 1.2 Ou...
Page 4 - ii
Contents ii Micro Motion ® Model 1500 and Model 2500
Page 5 - Topics covered in this chapter:; Flowmeter components; Installation types; – The transmitter is installed remotely from the sensor. You need to
1 Planning Topics covered in this chapter: • Flowmeter components • Outputs option identification • Environmental limits • Hazardous area classifications • Power requirements 1.1 Flowmeter components The transmitter is one component of a Micro Motion flowmeter. The other majorcomponent is the sensor...
Page 6 - -wire remote installation; Remote core processor with remote sensor; – A remote core process with remote; Micro Motion
4-wire remote installation Figure 1-1: Sensor Core processor Transmitter 4-wire cable • Remote core processor with remote sensor – A remote core process with remote sensor installation separates all three components – transmitter, core processor,and sensor – all of which are installed separately. A ...
Page 7 - Remote core processor with remote sensor installation; Maximum cable lengths; Outputs option identification
Remote core processor with remote sensor installation Figure 1-2: Core processor Transmitter 4-wire cable 9-wire cable Sensor Junction box 1.1.2 Maximum cable lengths The maximum cable length between flowmeter components that are separately installedis determined by cable type. See Table 1-1 . Maxim...
Page 8 - Model code identification; Installation types for Model 1500 and Model 2500 transmitters; Environmental limits; Environmental specifications; Hazardous area classifications; If you plan to mount the transmitter in a hazardous area:
The transmitter's model number is on a tag on the side of the transmitter. You can use themodel number to determine the transmitter's output option. The first four characters arethe transmitter type. The fifth character is the installation type. The eighth character is theoutput option. The remainin...
Page 9 - Power requirements; The transmitter must be connected to a DC voltage source.; Cable sizing formula; Typical power cable resistance at 68 °F (20 °C)
• Verify that the transmitter has the appropriate hazardous area approval. Eachtransmitter has a hazardous area approval tag attached to the transmitter housing. • Ensure that any cable used between the transmitter and the sensor meets thehazardous area requirements. 1.5 Power requirements The trans...
Page 10 - Mounting the transmitter to a DIN rail; Mounting the transmitter; Mounting multiple transmitters
2 Mounting and sensor wiring for 4- wire remote installations Topics covered in this chapter: • Mounting the transmitter to a DIN rail • Prepare the 4-wire cable • Wire the transmitter to the sensor • Ground the flowmeter components 2.1 Mounting the transmitter to a DIN rail The transmitter is desig...
Page 11 - Prepare the 4-wire cable
Mounting multiple transmitters Figure 2-2: A B A. 0.33 in or greater (8.5 mm or greater) B. End bracket or end stop; 0.33 in (8.5 mm) minimum spacing 2.2 Prepare the 4-wire cable Important For user-supplied cable glands, the gland must be capable of terminating the drain wires. Note If you are insta...
Page 12 - -wire cable preparation
4-wire cable preparation Figure 2-3: Cable layout Run conduit to sensor Metal conduit Wrap the drain wires twice around the shield and cut off the excess drain wires. Micro Motion cable gland Pass the wires through the gland. Terminate the drain wires inside the gland. Cable glands Remove the core p...
Page 13 - -wire cable shielding; -wire cable types and usage; ) wires for the VDC connection, and one pair of white and green 22 AWG
4-wire cable shielding Figure 2-4: Assemble the Gland1. Fold the shield or braid back over the clamping insert and 1/8 inch (3 mm) past the O-ring. 2. Install the gland body into the conduit opening on the core processor housing.3. Insert the wires through gland body and tighten the gland nut onto t...
Page 14 - Twisted pair construction.; Wire the transmitter to the sensor; Terminal connections for 4-wire cable; Ground the flowmeter components
• Twisted pair construction. • Applicable hazardous area requirements, if the core processor is installed in ahazardous area. • Wire gauge appropriate for the cable length between the core processor and thetransmitter. Wire gauge Table 2-1: Wire gauge Maximum cable length VDC 22 AWG (0.35 mm 2 ) 300...
Page 15 - Keep all ground leads as short as possible, less than 1
CAUTION! Improper grounding could cause inaccurate measurements or flow meter failure. Failure tocomply with requirements for intrinsic safety in a hazardous area could result in an explosion. Note For hazardous area installations in Europe, refer to standard EN 60079-14 or national standards. If na...
Page 17 - Mount the remote core processor; For mounting the remote core processor to a wall:
Mounting multiple transmitters Figure 3-2: A B A. 0.33 in or greater (8.5 mm or greater) B. End bracket or end stop; 0.33 in (8.5 mm) minimum spacing 3.2 Mount the remote core processor This procedure is required only for remote core processor with remote transmitterinstallations. For mounting the r...
Page 18 - Components of a remote core processor; Attach the mounting bracket to an instrument pole or wall.
Components of a remote core processor Figure 3-3: A B A. Mounting bracketB. Cap screws 2. Attach the mounting bracket to an instrument pole or wall. 3.3 Prepare the 4-wire cable Important For user-supplied cable glands, the gland must be capable of terminating the drain wires. Note If you are instal...
Page 21 - Wire the transmitter to the remote core; Cable gland identification
• Twisted pair construction. • Applicable hazardous area requirements, if the core processor is installed in ahazardous area. • Wire gauge appropriate for the cable length between the core processor and thetransmitter. Wire gauge Table 3-1: Wire gauge Maximum cable length VDC 22 AWG (0.35 mm 2 ) 300...
Page 22 - Prepare the 9-wire cable
Terminal connections for 4-wire cable Figure 3-7: RS-485B RS-485A VDC– VDC+ 3.5 Prepare the 9-wire cable Micro Motion supplies three types of 9-wire cable: jacketed, shielded, and armored. Thetype of cable you are using determines how you will prepare the cable. Perform the cable preparation procedu...
Page 23 - Preparing jacketed cable
Preparing jacketed cable Figure 3-8: 1. Trim 4 inches (100 mm) of cable jacket.2. Remove the clear wrap and filler material.3. Remove the foil that is around the insulated wires and separate them. 4. Identify the drain wires in the cable and bring them together. Fan the other wires to the outside of...
Page 24 - Preparing shielded or armored cable; -wire cable types and usage
Preparing shielded or armored cable Figure 3-9: 1. Without cutting the shield, strip 9 inches (225 mm) of cable jacket. 2. Strip 8 ½ inches (215 mm) of braided shield, so ½ inch (10 mm) of shield remains exposed. 3. Remove the foil shield that is between the braided shield and inner jacket. 4. Strip...
Page 26 - Bend radii of armored cable; Cable illustrations
Bend radii of armored cable Table 3-5: Jacket material Outside diameter Minimum bend radii Static (no load) condition Under dynamic load PVC 0.525 inches (14 mm) 4–1/4 inches (108 mm) 8–1/2 inches (216 mm) Teflon FEP 0.340 inches (9 mm) 3–1/4 inches (83 mm) 6–3/8 inches (162 mm) Cable illustrations ...
Page 28 - Remove the junction box cover and core processor end-cap.; Sensor and remote core processor terminal designations
3.6 Wire the remote core processor to the sensor using jacketed cable For ATEX installations, the jacketed cable must be installed inside a user-supplied sealedmetallic conduit that provides 360° termination shielding for the enclosed cable. CAUTION! Sensor wiring is intrinsically safe. To keep sens...
Page 29 - transmitter housing covers and tighten all screws, as required.; Sensor and remote core processor terminals
Sensor and remote core processor terminal designations (continued) Table 3-6: Wire color Sensor terminal Remote core processor terminal Function Orange 3 3 Temperature – Yellow 4 4 Temperature return Green 5 5 Left pickoff + Blue 6 6 Right pickoff + Violet 7 7 Temperature + Gray 8 8 Right pickoff – ...
Page 32 - Identify the components of the cable gland and cable.
3.7 Wire the remote core processor to the sensor using shielded or armored cable For ATEX installations, shielded or armored cable must be installed with cable glands, atboth the sensor and remote core processor ends. Cable glands that meet ATEXrequirements can be purchased from Micro Motion. Cable ...
Page 33 - Slide the compression ring over the braided shield.; Cross-section of assembled cable gland with cable; Remove the junction box cover and remote core processor end-cap.
3. Screw the nipple into the conduit opening for the 9-wire cable. Tighten it to one turnpast hand-tight. 4. Slide the compression ring, compression nut, and sealing nut onto the cable. Makesure the compression ring is oriented so the taper will mate properly with thetapered end of the nipple. 5. Pa...
Page 37 - Remote core processor internal ground screw
3.8 Ground the flowmeter components In a remote core processor with remote sensor installation, the transmitter, remote coreprocessor, and sensor are all grounded separately. CAUTION! Improper grounding could cause inaccurate measurements or flow meter failure. Failure tocomply with requirements for...
Page 38 - Wire the power supply; Power terminals
4 Wiring the power supply 4.1 Wire the power supply Connect the power supply to terminals 11 and 12. Terminals 13 and 14 are used to jumperpower to another Model 1500 or Model 2500 transmitter. A maximum of five transmitterscan be jumpered together. Power terminals Figure 4-1: A B A. Primary power s...
Page 39 - transmitters; Basic analog wiring; Model 1500 basic analog wiring; HART/analog single loop wiring
5 I/O wiring for Model 1500 transmitters Topics covered in this chapter: • Basic analog wiring • HART/analog single loop wiring • HART multidrop wiring 5.1 Basic analog wiring Model 1500 basic analog wiring Figure 5-1: A A. Terminals 21 and 22 to mA receiving device; 820 Ω maximum loop resistance 5....
Page 40 - HART multidrop wiring
HART/analog single loop wiring Figure 5-2: A B A. 820 Ω maximum loop resistance B. HART-compatible host or controller 5.3 HART multidrop wiring Tip For optimum HART communication, single-point ground the output loop to an instrument-gradeground. HART multidrop wiring Figure 5-3: A B C D E F A. 250–6...
Page 41 - Frequency output wiring; Model 2500 basic analog wiring
6 I/O wiring for Model 2500 transmitters Topics covered in this chapter: • mA/HART wiring • Frequency output wiring • Discrete output wiring • Discrete input wiring 6.1 mA/HART wiring 6.1.1 Basic analog wiring Model 2500 basic analog wiring Figure 6-1: A B A. Channel A – Terminals 21 and 22 to mA re...
Page 43 - Internally powered frequency output wiring
6.2 Frequency output wiring 6.2.1 Internally powered frequency output wiring Internally powered frequency output wiring Figure 6-4: A B C A A. Counter B. Channel B – Terminals 23 and 24 C. Channel C – Terminals 31 and 32 I/O wiring for Model 2500 transmitters Installation Manual 39
Page 45 - Externally powered frequency output wiring
6.2.2 Externally powered frequency output wiring Externally powered frequency output wiring Figure 6-7: A A B C D D E E A. Counter B. Channel B – Terminals 23 and 24 C. Channel C – Terminals 31 and 32 D. 3–30 VDC E. Pull-up reisistor CAUTION! Exceeding 30 VDC can damage the transmitter. Terminal cur...
Page 46 - Recommended pull-up resistor versus supply voltage; Discrete output wiring; Internally powered discrete output wiring
Recommended pull-up resistor versus supply voltage Figure 6-8: 3600 3200 2800 2400 2000 1600 1200 800 0 5 10 15 20 25 30 Supply voltage (Volts) External pull-up resistor range (Ohms) 4000 4400 6.3 Discrete output wiring 6.3.1 Internally powered discrete output wiring I/O wiring for Model 2500 transm...
Page 47 - Output voltage versus load resistance (Channel B)
Internally powered discrete output wiring Figure 6-9: A A B C A. Discrete output receiving device B. Channel B (DO1) – Terminals 23 and 24 C. Channel C (DO2) – Terminals 31 and 32 Output voltage versus load resistance (Channel B) Figure 6-10: 16 14 12 10 8 6 4 2 0 0 500 1000 1500 2000 2500 Load resi...
Page 48 - Output voltage versus load resistance (Channel C); Externally powered discrete output wiring
Output voltage versus load resistance (Channel C) Figure 6-11: Open circuit output voltage = 15 VDC ±3% Load resistance (Ohms) High level output voltage (Volts) 6.3.2 Externally powered discrete output wiring Externally powered discrete output wiring Figure 6-12: A A B C D D A. 3–30 VDC B. Channel B...
Page 49 - Discrete input wiring; Internally powered discrete input wiring
CAUTION! Exceeding 30 VDC can damage the transmitter. Terminal current must be less than 500 mA. Recommended pull-up resistor versus supply voltage Figure 6-13: 3600 3200 2800 2400 2000 1600 1200 800 0 5 10 15 20 25 30 Supply voltage (Volts) External pull-up resistor range (Ohms) 4000 4400 6.4 Discr...
Page 50 - Externally powered discrete input wiring; Power is supplied by either a PLC/other device or by direct DC input.; Input voltage ranges for external power
6.4.2 Externally powered discrete input wiring Externally powered discrete input wiring Figure 6-15: A B C A. PLC or other device B. VDC C. Direct DC input Power is supplied by either a PLC/other device or by direct DC input. Input voltage ranges for external power Table 6-1: VDC Range 3–30 High lev...
Page 51 - Electrical connections; Electrical connections
7 Specifications Topics covered in this chapter: • Electrical connections • Input/output signals • Environmental limits • Physical specifications 7.1 Electrical connections Electrical connections Table 7-1: Type Descriptions Input/output connections Three pairs of wiring terminals for transmitter ou...
Page 53 - Physical specifications; Transmitter dimensions
7.4 Physical specifications Transmitter dimensions Figure 7-1: 3.90 (99) 4.41 (112) 1.78 (45) Specifications Installation Manual 49
Page 54 - Remote core processor dimensions
Remote core processor dimensions Figure 7-2: 2 13/16 (71) 2 13/16 (71) 4 × Ø3/8 (10) 6 3/16 (158) 2 1/4 (57) 4 9/16 (116) wall mount 5 1/2 (140) To centerline of 2" instrument pole 2 1/2 (64) 1/2"–14 NPT or M20 × 1.5 2 3/8 (61) 1 11/16 (43) 3 5/16 (84) 3/4"–14 NPT 5 11/16 (144) Ø4 3/8 (1...
Page 55 - Index
Index 4-wire cable preparation 7, 14 types 9, 16 user-supplied 9, 16 9-wire cable connecting to sensor 24, 28 preparation 18 types and usage 20–22 A AC power , See Power analog I/O wiring 35, 37 C cable 4-wire cable types 9, 16 4-wire preparation 7, 14 9-wire preparation 18 9-wire types and usage 20...
