Page 3 - Chapter 1; Installation Manual
Contents Chapter 1 Planning ........................................................................................................................... 1 1.1 Installation checklist ..........................................................................................................................
Page 4 - ii
Page 5 - Topics covered in this chapter:; Installation checklist; Maximum lengths for Micro Motion cable; Maximum lengths for user-supplied 4-wire cable
1 Planning Topics covered in this chapter: • Installation checklist • Best practices • Temperature limits • Recommendations for hygienic and self-draining applications 1.1 Installation checklist □ Make sure that the hazardous area specified on the approval tag is suitable for theenvironment in which...
Page 6 - Preferred sensor orientation; Best practices; Micro Motion ELITE
□ For optimal performance, install the sensor in the preferred orientation. The sensorwill work in any orientation as long as the flow tubes remain full of process fluid. Preferred sensor orientation Table 1-3: Process Preferred orientation Alternate orientations Liquids Gases Slurries □ Install the...
Page 7 - Keep the sensor tubes full of process fluid.; Temperature limits
• There are no pipe run requirements for Micro Motion sensors. Straight runs of pipeupstream or downstream are unnecessary. • If the sensor is installed in a vertical pipeline, liquids and slurries should flow upwardthrough the sensor. Gases may flow upward or downward. • Keep the sensor tubes full ...
Page 8 - meters
Ambient and process temperature limits for ELITE CMF***M/L/H/P (excludes cryogenic modifications) and CMFS007-015 meters Figure 1-1: 140 (60) –40 (–40) 113 (45) –148 (–100) –400 (–240) 400 (204) 140 (60) A B C D D A. Ambient temperature °F (°C) B. Process temperature in °F (°C) C. All available elec...
Page 10 - Recommendations for hygienic and self-; For optimal cleanability and drainability:
Ambient and process temperature limits for Super Duplex ELITE meters Figure 1-5: 140 (60) –40 (–40) –148 (–100) –40 (–40) 400 (204) A B C D A. Ambient temperature °F (°C) B. Process temperature in °F (°C) C. All available electronic options D. Extended or remote mount electronics only 1.4 Recommenda...
Page 11 - Installation for self-draining applications
Installation for self-draining applications Figure 1-6: A B C A. Process pipeline B. Direction of normal process flow C. Direction of drainage Planning Installation Manual 7
Page 12 - Recommendations for lifting heavy meters
2 Mounting Topics covered in this chapter: • Recommendations for lifting heavy meters • Mount the sensor • Mount electronics of high-temperature sensors • Mount a CMF010 sensor to a wall or pole • Mount a CMFS007, CMFS010 or CMFS015 sensor in a bracket • Mount a CMFS025, CMFS040 or CMFS050 sensor in...
Page 13 - Mount the sensor
Acceptable lifting points Figure 2-1: Center of gravity for large meters Figure 2-2: A A. Typical center of gravity Note Complete and detailed dimensional drawings, including the location of the center of gravity, can befound through the product drawings link in our online store ( www.micromotion.co...
Page 14 - Mounting the sensor; Mount electronics of high-temperature sensors
CAUTION! Do not lift the sensor by the electronics or purge connections. Lifting the sensor by theelectronics or purge connections can damage the device. Mounting the sensor Figure 2-3: Notes • Do not use the sensor to support the piping. • The sensor does not require external supports. The flanges ...
Page 15 - Components of a high-temperature sensor
Components of a high-temperature sensor Figure 2-4: B A C D A. Sensor B. Electronics C. Mounting bracket D. Flexible conduit (minimum bend radius 6" [152 mm]) With some large meter sizes, the meter may ship with the electronics attached to thesensor case. The meter cannot be operated in this con...
Page 17 - Wall-mount components
Wall-mount components Figure 2-6: A B C A. Wall or flat surfaceB. Electronics (enhanced core processor shown)C. Flexible conduit • For mounting to an instrument pole, use a 2-inch U-bolt pipe kit to secure themounting bracket. Mounting Installation Manual 13
Page 18 - Pole-mount components; Mount a CMF010 sensor to a wall or pole
Pole-mount components Figure 2-7: A B C A. Instrument poleB. Electronics (enhanced core processor shown)C. Flexible conduit 2.4 Mount a CMF010 sensor to a wall or pole The CMF010 sensor has an optional mounting configuration for use with small or flexiblepipeline. If the pipeline adequately supports...
Page 19 - Optional mounting for CMF010 sensors; sensor in a bracket; Place the sensor into the bracket.
Optional mounting for CMF010 sensors Figure 2-8: A B C A. Two user-supplied 5/16" (M8) boltsB. Junction box or core processor (junction box shown)C. Mounting surface 2. If necessary, install rigid standoffs between the sensor and the mounting surface. 3. Using two user-supplied 5/16" (M8) bo...
Page 20 - sensor in a wall mount bracket; Assemble the bracket.; Assembled wall mounting bracket for CMFS025, CMFS040, and
Mounting bracket for CMFS007, CMFS010, and CMFS015 Figure 2-9: A B C A. Mounting bracket B. Mounting holes C. Supplied U-bolts 2.6 Mount a CMFS025, CMFS040 or CMFS050 sensor in a wall mount bracket The CMFS025, CMFS040, and CMFS050 sensors have an optional wall mounting bracket.1. Assemble the brack...
Page 21 - Secure wafer-style process connections
3. Place the sensor into the bracket. 4. Secure the sensor in the bracket with the supplied fasteners. CMFS025, CMFS040, or CMFS050 wall mounted using bracket Figure 2-11: 2.7 Secure wafer-style process connections A wafer-style connection lets you clamp the sensor into the pipeline. A wafer install...
Page 22 - Wafer-style connection components; With your fingers, tighten the flange nuts.; Alignment ring usage
Wafer-style connection components Figure 2-12: D C B A E A. Flange nutB. Gasket (user-supplied)C. Alignment ringD. Flange boltE. Sensor wafer 3. Insert the flange bolts through both process connections, and thread the flange nutsonto the bolts. 4. With your fingers, tighten the flange nuts. 5. Rotat...
Page 23 - With a wrench, tighten the nuts in an alternating order.; Attach extended electronics; Procedure
6. With a wrench, tighten the nuts in an alternating order. 2.8 Attach extended electronics If you ordered a sensor with extended electronics, you will need to install the extenderonto the sensor case. Note Extended core processors are matched at the factory to specific sensors. Keep each core proce...
Page 24 - Feedthrough and extender components; Remove and recycle the plastic plug from the extender.
Feedthrough and extender components Figure 2-14: G H E D C A B F A. Transmitter or core processorB. ExtenderC. O-ringD. FeedthroughE. Clamping ringF. Clamping screwG. Plastic plugH. Plastic cap 2. Loosen the clamping screw and remove the clamping ring. Leave the O-ring in placeon the feedthrough. 3....
Page 25 - Options for wiring; Wiring procedures by electronics option
3 Wiring Topics covered in this chapter: • Options for wiring • Connect 4-wire cable • Connect 9-wire cable 3.1 Options for wiring The wiring procedure you follow depends on which electronics option you have. Wiring procedures by electronics option Table 3-1: Electronics option Wiring procedure Inte...
Page 26 - Prepare the 4-wire cable
3.2 Connect 4-wire cable 3.2.1 Prepare the 4-wire cable Important For user-supplied cable glands, the gland must be capable of terminating the drain wires. Note If you are installing unshielded cable in continuous metallic conduit with 360º termination shielding,you only need to prepare the cable – ...
Page 27 - -wire cable preparation
4-wire cable preparation Figure 3-1: Cable layout Run conduit to sensor Metal conduit Wrap the drain wires twice around the shield and cut off the excess drain wires. Micro Motion cable gland Pass the wires through the gland. Terminate the drain wires inside the gland. Cable glands Remove the core p...
Page 28 - -wire cable shielding; -wire cable types and usage; ) wires for the VDC connection, and one pair of white and green 22 AWG
4-wire cable shielding Figure 3-2: Assemble the Gland1. Fold the shield or braid back over the clamping insert and 1/8 inch (3 mm) past the O-ring. 2. Install the gland body into the conduit opening on the core processor housing.3. Insert the wires through gland body and tighten the gland nut onto t...
Page 29 - Twisted pair construction.; Connect the wires to the core processor terminals
• Twisted pair construction. • Applicable hazardous area requirements, if the core processor is installed in ahazardous area. • Wire gauge appropriate for the cable length between the core processor and thetransmitter. Wire gauge Table 3-2: Wire gauge Maximum cable length VDC 22 AWG (0.35 mm 2 ) 300...
Page 30 - Core processor terminals; Wire Flowmeter Cable Preparation and Installation Guide
Core processor terminals Figure 3-3: Connect the wires to the transmitter terminals (see the transmitter manual) Reinstall and tighten the core processor cover Core processor type From Step 1 or 2 Connect the wires to the core processor terminals:Red wire > Terminal 1 (Power supply +) Black wire ...
Page 31 - Tighten the screws to hold the wires in place.
3. Match the wires color for color. For wiring at the transmitter or remote coreprocessor, refer to the transmitter documentation. 4. Tighten the screws to hold the wires in place. 5. Ensure integrity of gaskets, then tightly close and seal the junction box cover and allhousing covers on the transmi...
Page 32 - Prerequisites; Keep all ground leads as short as possible, less than 1; Check the joints in the pipeline.
4 Grounding The meter must be grounded according to the standards that are applicable at the site.The customer is responsible for knowing and complying with all applicable standards. Prerequisites Micro Motion suggests the following guides for grounding practices: • In Europe, IEC 79-14 is applicabl...
Page 33 - Purge the sensor case; Teflon
5 Supplementary information Topics covered in this chapter: • Purge the sensor case • About rupture disks 5.1 Purge the sensor case If the sensor has purge fittings, they should remain sealed at all times. After a purge plughas been removed, the sensor case should be purged with argon or nitrogen an...
Page 34 - Run purge gas through the sensor.; Purge time
4. Connect the supply of nitrogen or argon gas to the inlet purge connection or openinlet purge line. Leave the outlet connection open. • Exercise caution to avoid introducing dirt, moisture, rust, or other contaminantsinto the sensor case. • If the purge gas is heavier than air (such as argon), loc...
Page 35 - About rupture disks
Purge time (continued) Table 5-1: Sensor model Purge rate, in ft 3 /hr (l/h) Time, in minutes CMFS100 20 (566) 6 CMFS150 20 (566) 6 7. At the appropriate time, shut off the gas supply, then immediately seal the purgeoutlet and inlet connections with the purge plugs. Note Avoid pressurizing the senso...