Page 2 - Notice; Maximum DC; M axim um DC; Ver. 1.2 April 2008 Updated Power Ratings Table in Appendix
Notice This guide is delivered subject to the following conditions and restrictions: This guide contains proprietary information belonging to Elmo Motion Control Ltd. Such information is supplied solely for the purpose of assisting users of the Ocarina and Castanet servo drives in their installation...
Page 3 - Contents
Contents Chapter 1: Safety Information ............................................................................................... 1-1 1.1 Warnings .................................................................................................................... 1-2 1.2 Cautions .................
Page 5 - Chapter 1: Safety Information
Chapter 1: Safety Information In order to achieve the optimum, safe operation of the Ocarina and Castanet servo-amplifiers, it is imperative that you implement the safety procedures included in this installation guide. This information is provided to protect you and to keep your work area safe when ...
Page 6 - Cleaning after soldering
1.1 Warnings To avoid electric arcing and hazards to personnel and electrical contacts, never connect/disconnect the servo drive while the power source is on. Power cables can carry a high voltage, even when the motor is not in motion. Disconnect the Ocarina and Castanet from all voltage sources bef...
Page 7 - Directives and Standards; Safety Standard; In compliance with UL840; CE Mark Conformance
1.3 Directives and Standards The Ocarina and Castanet conform to the following industry safety standards: Safety Standard Item In compliance with UL508c Power Conversion Equipment In compliance with UL840 Insulation Coordination, Including Clearance and Creepage Distances of Electrical Equipment In ...
Page 8 - Chapter 2: Introduction; Description
Ocarina/Castanet Installation Guide Introduction MAN-OCSIG (Ver. 1.2) 2-1 Chapter 2: Introduction This Installation Guide is intended for design engineers who are integrating an Elmo Motion Control Ocarina and Castanet servo amplifiers into a machine. 2.1 Product Description The Ocarina and Castanet...
Page 9 - Protection; How to Use this Guide
Ocarina/Castanet Installation Guide Introduction MAN-OCSIG (Ver. 1.2) 2-2 • Weight: Ocarina – 1.6 oz (45g), Castanet – 0.76 oz (21.5 grams) 2.3 Fault Protection Built-in protection against possible fault conditions, including: • Shorts between the outputs or between each output and the power input/r...
Page 10 - Chapter 3: Installation; Before You Begin; Requirements; Feature Value; Unpacking the Amplifier
Chapter 3: Installation 3.1 Before You Begin 3.1.1 Site Requirements You can guarantee the safe operation of the Ocarina and Castanet by ensuring that they are installed in an appropriate environment. Feature Value Ambient operating temperature 0 °C – 50 °C (32 °F – 122 °F) Maximum relative humidity...
Page 13 - Integrating the Ocarina and Castanet on a PCB
3.5 Integrating the Ocarina and Castanet on a PCB The Ocarina and Castanet are designed to be mounted on a PCB, either by soldering its pins directly to the PCB or by using suitable socket connectors. In both cases the following rules apply: 3.5.1 Traces 1. The size of the traces on the PCB (thickne...
Page 14 - PE Terminal; Functions; Location
4. PE Terminal : The PE terminal is connected directly to the Ocarina's heatsink or to the Castanet's two PE strips on its lower board. In the Ocarina, the heatsink serves as an EMI common plane. The PE terminal should be connected to the system's Protective Earth. Any other metallic parts (such as ...
Page 17 - Ocarina/Castanet Connection Diagram
3.7 Ocarina/Castanet Connection Diagram Figure 3-3: Ocarina/Castanet Connection Diagram Ocarina/Castanet Installation Guide Installation MAN-OCSIG (Ver. 1.2) 3-8
Page 18 - Main Power and Motor Power; Pin Function; Evaluation Board and Cable Kit
3.8 Main Power and Motor Power Pin Function Cable Pin Positions VP+ Pos. Power input Power PR Power return Power PE Protective earth Power AC Motor DC Motor PE Protective earth Motor Motor M1 Motor phase Motor N/C M2 Motor phase Motor Motor M3 Motor phase Motor Motor When connecting several amplifie...
Page 19 - DC Power Supply; Amplifier Voltage Range
3.10 DC Power Supply The DC power supply can be at any voltage in the range defined in the technical specifications (the Appendix of this guide). The supply source must comply with the safety aspects of the relevant requirements, in accordance with the most recent version of the standard EN60950 or ...
Page 21 - Dissipation; Whistle - 60 Series Power Dissipation; Ocarina
3.11 Heat Dissipation 3.11.1 Ocarina The best way to dissipate heat from the Ocarina is to mount it so that its heatsink faces up. For best results leave approximately 10 mm of space between the Ocarina's heatsink and any other assembly. 3.11.1.1 Thermal Data • Heat dissipation capability ( θ ): App...
Page 22 - Whistle 100 Series Power Dissipation
Whistle 100 Series Power Dissipation 0.0 1.0 2.0 3.0 4.0 5.0 6.0 0 0. 5 1 1. 5 2 2. 5 3 3. 5 4 4. 5 5 Peak Current (A) P o w e r D is s ip a ti o n (W ) 85VDC 70VDC50VDC 3.11.1.3 How to Use the Charts The charts above are based upon theoretical worst-case conditions. Actual test results show 30% - 5...
Page 23 - Chapter 4: Servo Control Operation; Ocarina/Castanet Connected to DC Motors; Voltage
Chapter 4: Servo Control Operation 4.1 Ocarina/Castanet Connected to DC Motors In order to connect the Ocarina or Castanet to a DC motor, connect Hall A (J1 pin 4 of the drive) to Hall return (J1 pin 17 of the drive). The motor should be connected to M2, M3. 4.2 Current Command Input The Ocarina and...
Page 24 - Resistor
4.3.2 External Resistor Connect an external resistor between terminal J1/9 (ECLC) and terminal J1/8 (ECLRET). The resistor value is given by: 0 < RECLC < 36.4 K (1/8 Watt) At RECLC greater than 36.4 K, the current limit will be internally clamped to the nominal value. IC(nom) is the nominal co...
Page 25 - Indications
4.3.5 External Resistor Connect an external resistor between terminal J1/14 (ECLP) and terminal J1/8 (ECLRET). The resistor value is given by: 0 < R ECLP < 36.4 K (1/8 Watt) At RECLP greater than 36.4 K, the current limit will be internally clamped to the nominal value. IP(nom) is the nominal ...
Page 27 - Appendix: Specifications; Specifications
Appendix: Specifications A.1 General Specifications A.1.1 Ocarina Feature Units 1/60 2.5/60 5/60 10/60 15/60 1/100 2.5/100 5/100 10/100 15/100 Minimum supply voltage VDC 11 20 Nominal supply voltage VDC 50 85 Maximum supply voltage VDC 59 95 Maximum continuous power output W 55 140 280 570 850 90 23...
Page 29 - Compliance; Assurance; Quality Management; Specification Details; Power conversion equipment
A.2 Standards Compliance A.2.1 Quality Assurance Specification Details ISO 9001:2000 Quality Management A.2.2 Design Specification Details MIL-HDBK- 217F Reliability prediction of electronic equipment (rating, de-rating, stress, etc.) IPC-D-275 IPC-SM-782 IPC-CM-770 UL508c UL840 Printed wiring for e...
Page 30 - Immunity for industrial environment,; Acceptability of electronic assemblies; Acceptability of printed circuit boards; Protection of electrostatic sensitive devices
A.2.4 EMC Specification Details In compliance with EN55011 Class A with EN61000-6-2: Immunity for industrial environment, according to: IEC61000-4-2 / criteria B IEC61000-4-3 / criteria A IEC61000-4-4 / criteria B IEC61000-4-5 / criteria B IEC61000-4-6 / criteria A IEC61000-4-8 / criteria A IEC61000...
