Page 3 - How to use this manual - Flow Chart
2 DBP - Rev 6/93 How to use this manual - Flow Chart The DBP HARDWARE MANUAL will lead you toward a successful start-up of your digital amplifier. Please review carefully the following flow chart and write down the chapters that you have to follow in the right order. Only after performing all the st...
Page 9 - Technical Specification
8 DBP - Rev 6/93 3. Technical Specification Type AC Supply * min max Current limits Size Panel(H) Size Rack(R) Weight (Kg) DBP-12/135 28- 135 12/24 DBP2 3U/20T 1.4 DBP-20/135 28- 135 20/40 DBP3 6U/21T 3 DBP- 8/270 100- 270 8/16 DBP2 3U/20T 1.4 DBP-16/270 100- 270 16/32 DBP3 6U/21T 3 DBPF-12/135 28- ...
Page 11 - DIGITAL OUTPUTS
10 DBP - Rev 6/93 13b 14b 15b OUT 1 OUT 2 OUT 3 OUT 4 OUT 5 OUT 6 16b 17b 1b D0 Q0 2 D1 Q1 5 D2 Q2 6 D3 Q3 9 D4 Q4 12 D5 Q5 15 D6 Q6 16 D7 Q7 19 OC VCC 20 U17 74HCT373A +5V 2b 3b OUT 7 OUT 8 OUT9 5a 3 2 U11A 74HCT4050 5 4 U11B 74HCT4050 7 6 U11C 74HCT4050 6a OUT10 MOTION COMPLETE 7a DIGITAL OUTPUTS
Page 12 - DIGITAL INPUTS
11 DBP - Rev 6/93 1 3 U100ASN75C189AD 9a LIMIT SWITCH FORWARD REVERSE LIMIT SWITCH 10a 4 6 U100B SN75C189AD 10 8 U100C SN75C189AD 13 11 U100D SN75C189AD 12a HOME INPUT ABORT INPUT 13a 18b 1 3 U102A SN75C189AD 4 6 U102B SN75C189AD 19b I1 I2 I3 20b 10 8 U102C SN75C189AD 13 11 U102D SN75C189AD 1 3 U103...
Page 13 - Analog input specification; ANALOG INPUT
12 DBP - Rev 6/93 3.2 Analog input specification Maximum input voltage: - When R1 (470ohm) is inserted, the absolute value of the input voltage should be less than 5V. - When the absolute value is higher than 5V, R1(Kohm) = 2Vi-10 should be inserted. The µ P reads always +5V. Resolution of the digit...
Page 14 - Sensors specification
13 DBP - Rev 6/93 3.3 Sensors specification 3.3.1 Encoder The encoder must be incremental with two TTL channels in quadrature and 90 ° phase shift. High/Low input definition: Vil<1.5V, Vih>3V Input voltage range: 0-15V Input hysteresis 1.5V Input impedance: 1Kohm to 5V. Maximum frequency main ...
Page 15 - ENCODER INPUTS
14 DBP - Rev 6/93 REMARK: R704 - 708 ARE NOT INSTALLED IN FACTORY STANDARD SETTING. +5v 2.49K +5v +5v 1000P 100K 1K 7 3 2 U107 +5v +5v 1000P 1K 100 100 R707 * 22a AY/PULSE AY/PULSE 21a DS5 301K BY/DIR BY/DIR 24a 100 100 23a +5v +5v +5v 1000P 1000P 1K 100K +5v 2.49K 7 3 2 U106 1K +5v 301K DS4 R706 * ...
Page 17 - COMMUNICATION
16 DBP - Rev 6/93 COMMUNICATION -15V DZ13v 300 0.1MF 0.1MF +15V DZ13v 300 +5v DS9 RS232-OFF -V 1 DY 7 RA 5 GND 4 RTC 6 RY 3 DA 2 +V 8 U115 SN75155 +5v 5 2 3 4 TRANSMIT RECEIVE GND +5V RS232 7 6 T/R- RS485 +5v 0.1MF VCC 8 B 7 A 6 GND 5 D 4 DE 3 RE 2 R 1 U114 SN75LS176 1K RS485-ON R119 * 9 8 T/R+ 1 TR...
Page 19 - Current loop; Error amplifier
18 DBP - Rev 6/93 4.2.1 Current feedback, Current feedback multiplier (CFM) and Current loop Three current feedbacks are obtained by measuring the voltage drop across current sensing resistors or by current transformers (when using the isolation option). These three signals are synthesized and multi...
Page 20 - Digital current limits
19 DBP - Rev 6/93 This function should be activated whenever the rated current AND the peak current of the motor are less than 20% of the amplifier rated continuous and peak limits respectively. Sometimes, oscillations may occur in the current loop due to the fact that the feedback gain was multipli...
Page 21 - Digital position and speed control
20 DBP - Rev 6/93 Ip - Iop Tp = 2.2ln ---------- Ip - Ic Iop - Actual operating current before the peak demand. The result of this filter is that the maximum peak can last for a maximum of 2 seconds. A lower peak can last longer. Example: A motor is driven by an DBPF-10/135 amplifier at constant spe...
Page 22 - Control Modes; Position Mode
21 DBP - Rev 6/93 Control Modes The DCB can be commanded to control the position of a motor, its torque or its velocity using three basic control modes: - Position Mode - Velocity Mode - Position Follower Mode Position Mode In the position mode the motor will advance a specified distance and then st...
Page 23 - Start Modes; Direct command; Program Mode
22 DBP - Rev 6/93 Start Modes There are three start modes to begin a move: Direct command A move can be initiated directly by a command from the host or a terminal. Program A move can be initiated by a command included in the user program. Input condition Another alternative is to have the move star...
Page 24 - Status Reporting; Communication; Define origin modes
23 DBP - Rev 6/93 Auto restart The power stage inhibit will automatically be released upon clearing the cause of the inhibit. Status Reporting Status is available to the user in several ways. Communication In response to the Tell Status command (TS) the DCB sends a coded message describing the statu...
Page 25 - Operation of the shunt regulator
24 DBP - Rev 6/93 4.5 Operation of the shunt regulator A shunt regulator is included in the power supply section of the DBP. The shunt regulator is a switching type, wherein dissipative elements (resistors) are switched across the DC bus, whenever the voltage reaches a predetermined level (Vr). The ...
Page 26 - Commutation signals format; Vac
25 DBP - Rev 6/93 4.6 Commutation signals format 300 60 120 180 240 300 360 60 0 (0) (360) 300 60 120 180 240 300 360 60 0 (0) (360) 300 60 120 180 240 300 360 60 0 (0) (360) A B C A B C 0 0 0 +- +- Vac Vba Vcb 60 FORMAT (120) 30 FORMAT MOTOR BEMF +-
Page 27 - Protective functions
26 DBP - Rev 6/93 4.7 Protective functions All the protective functions except "Low Back-up Battery Voltage" activate an interrupt to the main processor which inhibits the power bridge and disable current flow to or from the motor. The user can interrogate the processor in order to verify th...
Page 28 - DBP 3U - BLOCK DIAGRAM
27 DBP - Rev 6/93 MOTOR OUTPUTS +VS AC AC SHUNT D1 D2 D3 D6 D5 CURRENT SENSING D4 CONTROL RECTIFING,CURRENT INRUSH LIMIT AC POWER COMMON D5 D6 COMMUTATION CURRENT PROCESSING D1 D2 D3 D4 SUPPLIES SMPS SUPPLIES CONTROL PROTECTIONS CURRENT FEED BACK PWM SIGNALS "HALLS" SIGNALS ISOLATION PWM SIG...
Page 29 - DCB BLOCK DIAGRAM
28 DBP - Rev 6/93 RS232 Display RS485 Outputs Buffers Master Processor TEMP SIGNAL SHORT SIGNAL UNDER / OVER - SIGNAL CurrentFeedback Inputs Buffer Aux Buffer Encoder Encoder Analog in Position Processor Buffer option MOTOR COMMAND Currentlimits TACH INPUT (OPTION) R7 10K 100K A PWM A option R6 C2 1...
Page 30 - DCB COMPONENTS LAYOUT
29 DBP - Rev 6/93 DCB COMPONENTS LAYOUT L1 T1 T2 JC U120 U114 N80C196KB-12 U115 U123 Y1 R713 R712 R119 R802 U130 U25 U22 R566 U108 U109 JP U27 U112 U113 U28 C313 C312 JE DS OFF ON U5 U17 U10 U101 U7 U18 1 2 3 4 5 6 7 8 9 R R C1C2 U21 U26 R R R R U20 JPR U9 U21 U29 U11 C139 U31 R800 R500 R501 R502 R5...
Page 31 - DCB RESOLVER OPTION BLOCK DIAGRAM
30 DBP - Rev 6/93 DCB RESOLVER OPTION BLOCK DIAGRAM DS14 DS13 DS12 HALLS + ENCODER PROCESSOR POSITION BITS RESOLVER TO DIGITAL CONVERTER R201 R200 C68 C67 R197 Velocity feedback DS11 HA HB H C ENCODER A ENCODER B ENCODER I R242 R243 R244 R193 R194 2K 2K Ref. oscillator output R192 +V R228 R233 C60 C...
Page 32 - JR
31 DBP - Rev 6/93 RESOLVER BOARD COMPONENTS LAYOUT U25 U24 DS2 ON OFF 11 12 13 14 U22 60 68 67 62 61 R 192 R 200 R 197 R 195 R 196 R 201 U30 R 233 R 228 R 193 R 194 U23 U28 U29 c c c c c JR 1 10 JPR 1 10
Page 39 - CONTROL BOARD
38 DBP - Rev 6/93 TERMINALS OF DBP RACK VERSION - 3U SIZE CONTROL BOARD 1 32 b a 2 4 c a 32 POWER BOARD
Page 41 - DOUBLE EUROCARD SIZE TYPE
40 DBP - Rev 6/93 DBP - PANEL (H) MOUNTING TYPE DOUBLE EUROCARD SIZE TYPE b a 1 32 M4 +FAN -FANHAHBHC AC AC AC POW COM. N.C N.C S.O N.C +VS MC MB MA 1 2 3 4 5 6 15 16 17 18 19 7 89 10 1112 13 14
Page 42 - CONNECTORS
41 DBP - Rev 6/93 DBP-6U RACK TYPE 32 2 C A 32 C A 2 A J1 J3 POWER POWER CONTROL CONNECTORS b a 1 32
Page 63 - FAN; R2<1ohm, is used to short control common to; MA MB
62 DBP - Rev 6/93 8 CIRCUIT COM. +15V 13 CIRCUIT COMMON 9 HALL A 10 HALL B 11 HALL C 12 CIRCUIT COM. 15 4 CH B +5V 14 1 CH A OUT 2 CH A 3 CH B 5 INDEX 6 INDEX 7 CIRCUIT COM. OUT OUT OUT OUT OUT CIRCUIT COMMON 9 +15V 8 INDEX INPUT 6 +5V 7 J1 MOTION COMPLETE 25 13 OUT 7 CURRENT/VELOCITY MODE 25 4 CH. ...
Page 64 - Communication Port Connector
63 DBP - Rev 6/93 5.4 Communication Port Connector The serial communication is available via a 9 pins D connector (Jc) with the following pin assignment: RS232 Pin Function 2 Receive 3 Transmit 5 Common When using an IBM XT as an host, pins 4 and 5 should be connected together on the 25 pins D conne...
Page 65 - Installation procedures
64 DBP - Rev 6/93 6. Installation procedures 6.1 Mounting The DBP series dissipates its heat by natural convection except DBPF types which are fan cooled. For optimum dissipation the amplifiers have to be mounted with the fins in vertical position. 6.2 Wiring Proper wiring, grounding and shielding t...
Page 69 - Guide lines for connecting non-isolated AC supplies
68 DBP - Rev 6/93 Guide lines for connecting non-isolated AC supplies Ground : Control common Motor chassis Amplifier's heatsink Do not ground: Power common (The power common is a hot point and any grounding will cause an input rectifier failure). Caution: - If source of motor command is grounded, u...
Page 77 - HALL SENSORES CONNECTION
76 DBP - Rev 6/93 6.5.3 Hall sensors wiring HALL A HALL SENSORES HALL SENSORES CONNECTION J8 HALL B HALL C +15V GND 4 5 6 7 8 11 12 13 14 15 1 2 3 9 10 REMARK: TWISTED PAIR SHIELDING
Page 82 - RESOLVER CONNECTION
81 DBP - Rev 6/93 6.5.7 Resolver wiring RESOLVER CONNECTION RESOLVER S3 S1 5 9 J2 6 8 7 1 2 3 4 S4 S2 R2 R1 NOTES: 1. PIN No 7 = +15V 2. PIN No 8 = -15V 3. PIN 9 AND THE METAL FRAME OF J2 ARE INTENALLY CONNECTED TO THE DCB COMMON. THE SHIELDINGS OF ALL THE PAIRS SYMBOLS: FRAME OF J2. SHOULD BE CONNE...
Page 85 - Common procedures for all amplifiers types
84 DBP - Rev 6/93 7. Start - Up Procedures 7.1 Common procedures for all amplifiers types 7.1.1 Commutation signals format Select the position of DIP switch 1 on the upper board of the power stage according to the commutation signal format the motor has. DS1 positions: ON (down): 30 ° OFF (up): 60 °...
Page 86 - Setting the auxiliary position input format; Preparing the automatic baud rate selection
85 DBP - Rev 6/93 7.1.4 Setting the auxiliary position input format This step is valid only for those applications that need to use the auxiliary position input. You may skip this step if you do not use it. When using an Optical encoder Set DS 7 to OFF When a the encoder has differential outputs: Se...
Page 87 - Setting the main optical encoder format
86 DBP - Rev 6/93 7.2 Setting the main optical encoder format When a differential encoder is used: Set DS 2,3,6 to OFF Otherwise they should be ON. 7.3 Setting the R/D circuit Set DS 2,3,6 to ON The Resolver interface circuit consists of three basic blocks: R/D converter The R/D conversion is done b...
Page 94 - Step 1 - Applying Power
93 DBP - Rev 6/93 8. Applying power - Adjustments Important remarks: A. If all the previous steps were accomplished you may now disconnect the motor leads, turn the power on and continue with the following adjustments. Step 1 - Applying Power Apply power and check for LED Vs of the DCB that should b...
Page 96 - Step 5 - Latch mode of the protective functions
95 DBP - Rev 6/93 Current limit adjustments - Define the continuous current limit by the instruction: CLn.m (n.m - current in A) - Define the peak current limit by the instruction: PLn.m (n.m - current in A) - Define the maximum peak current duration by the instruction: PDn.m (n.m - seconds) Step 5 ...
Page 98 - Summary of DIP switches
97 DBP - Rev 6/93 9.2 Summary of DIP switches Power stage board (2 poles DIP switch) DIP switch OFF (UP) ON (DOWN) DS1 60 ° commutation signals format 30 ° commutation signals format DS2 No CFM Activate CFM Control stage board (9 poles DIP switch) DIP switch ON OFF DS1 Auto-selection of Baud rate La...
Page 99 - Appendix A - Current loop response
98 DBP - Rev 6/93 Appendix A - Current loop response In most applications it is not necessary to adjust the current loop to achieve the optimum response. When there are extreme electrical parameters in the armature circuit (inductance and resistance) the standard components values of 0.01 µ F for C1...
Page 101 - Appendix B - Adding a velocity feedback; THIS PAGE IS BLANK
100 DBP - Rev 6/93 Appendix B - Adding a velocity feedback THIS PAGE IS BLANK
Page 102 - Appendix C - Differential amplifier connection
101 DBP - Rev 6/93 Appendix C - Differential amplifier connection The differential amplifier is provided for your optional use. It can be used for buffering, inverting or elimination of common mode signals. The differential amplifier inputs are available at terminals H/R-9b,E-J3/1, H/R-10b,E-J3/2. T...
Page 103 - DIMENSIONAL DRAW INGS; IN THE FOLLOWING DRAWINGS ALL THE DIMENSIONS ARE IN MILLIMETERS.
102 DBP - Rev 6/93 DIMENSIONAL DRAW INGS IN THE FOLLOWING DRAWINGS ALL THE DIMENSIONS ARE IN MILLIMETERS. PANEL (H), DBP1 ................................ ................... 104 PANEL (H), DBP2 ................................ ................... 107 PANEL (H), DBP3 ...................................
Page 117 - FRONT VIEW
116 DBP - Rev 6/93 FRONT VIEW 182 200 130 DBP6 - SIDE VIEW 1
Page 119 - SIDE VIEW 1
118 DBP - Rev 6/93 RACK 3U/13T DBP RACK MOUNTING (3U/ 13T) ON OFF 1 2 51.54 17.64 2.4 9.64 162.54 KEYING PIN ON OFF 1 2 65.84 SIDE VIEW 1
Page 120 - SIDE VIEW 2
119 DBP - Rev 6/93 DBP RACK MOUNTING (3U/ 13T) 111.76 32.3 65.84 9.64 1.6 8 2 CA 32 KEYING PIN 5.5 3 b a 1 32 SIDE VIEW 2
Page 121 - FRONT PANEL FOR DBP 3U/13T
120 DBP - Rev 6/93 POWER E L M O FRONT PANEL FOR DBP 3U/13T 9 5 1 6
Page 124 - FRONT PANEL FOR DBP 3U/ 20T
123 DBP - Rev 6/93 101.4 128.7 POWER E L M O FRONT PANEL FOR DBP 3U/ 20T 9 5 1 6
Page 127 - FRONT PANEL FOR DBP 6U/14T
126 DBP - Rev 6/93 70.92 262 FRONT PANEL FOR DBP 6U/14T POWER E L M O 9 5 1 6
Page 129 - FRONT PANEL FOR DBP 6U/21T
128 DBP - Rev 6/93 POWER E L M O FRONT PANEL FOR DBP 6U/21T 9 5 1 6
Page 130 - ALL DIMENSIONS ARE IN mm.
129 DBP - Rev 6/93 ENCD - 3U/... SIDE VIEW FRONT VIEW ENCD - 3U/... 11 11 10 5 95 132.5 265.5 272.5 222 45.0 20 5 11 11 X POWER 7.5 NOTE: ALL DIMENSIONS ARE IN mm. X 102.7 12T 20T 16T 62.0 82.3 24T 36T 123.0 184.0 Standard Sizes For non-standard sizes: X = 5.08 x n + 1mm POWER E L M O 9 5 1 6
Page 132 - EXTERNAL SHUNT RESISTOR
131 DBP - Rev 6/93 EXTERNAL SHUNT RESISTOR TOP VIEW 11.9 15.9 SIDE VIEW .508 31.75 FRONT VIEW 9.5 4.4 15.9 38 54 22.2 293.7 EXTERNAL SHUNT RESISTOR (ESR) 14.3 7.14 67 316
Page 133 - List of ELMO Service Centers
132 DBP - Rev 6/93 List of ELMO Service Centers ISRAEL Elmo Motion Control LTD 34 Segula ST. Petah-Tikva 49103 Tel: (03)934-5059 Fax: (03)934-5126 U.S.A Elmo Motion Control INC. 1200 Woodruff Road, Suite C-22, Greenville, SC 29607 Tel: (803) 288-9316 Fax: (803) 288-9318 EUROPE Elmo Motion Control St...
