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Page 3 - Contents
Advanced Laundry Control System 600 Installation & Operation Manual 3 Contents 1.0 System Introduction ............................................................................................. 5 1.1 Preface ........................................................................................
Page 5 - System Introduction; Important Remarks; WARNING, CAUTION and NOTE
Advanced Laundry Control System 600 Installation & Operation Manual 5 1.0 System Introduction 1.1 Preface This manual has been written and illustrated to present the basic installation, operation and servicing instructions of the Advanced Laundry Control System 600. This manual applies to curren...
Page 9 - Controller Description
Advanced Laundry Control System 600 Installation & Operation Manual 9 1.4 Controller Description NOTE: Paragraph numbers below refer to numbered items in Figure 1–2. 1. LED lights: The lights indicate the following: Green light – Controller has power. Yellow light – Controller is returning to de...
Page 10 - Pump Module Assembly
Advanced Laundry Control System 600 Installation & Operation Manual 10 2.0 Specifications 2.1 Pump Module Assembly
Page 14 - Mounting on Horizontal Surfaces
Advanced Laundry Control System 600 Installation & Operation Manual 14 2. Connect communication cables, Pump Module connector and Machine Signal Interface connector, to Controller bottom. Secure cables at the Controller with tie wraps. 3. Clean the surface of the vertical mounting location with ...
Page 15 - Mounting to Machine Wall; Machine Interface Installation
Advanced Laundry Control System 600 Installation & Operation Manual 15 7. Connect communication cables, Pump Module connector and Machine Signal Interface connector, to Controller bottom. Secure cables at the Controller with tie wraps. 3.4.3 Mounting to Machine Wall 1. Find a suitable location f...
Page 16 - Signal Voltage; Chart Stop Wiring
Advanced Laundry Control System 600 Installation & Operation Manual 16 2. Electrical connections between the MI and the wash machine must be made with screw terminals. 3. Route the 10' communication cable into the washer signal wiring area through a rear knock-out. 4. Plug the 10' communication ...
Page 17 - Event Mode Wiring
Advanced Laundry Control System 600 Installation & Operation Manual 17 2. Add a supplemental wire (18g., 300V rated) from the timer motor, where the wire was removed in step 1. Connect the other end of this supplemental wire to the screw terminal. 3. Connect the two grey wires from the Machine I...
Page 18 - Communication Cables; Supply Tubing Installation
Advanced Laundry Control System 600 Installation & Operation Manual 18 EXAMPLE: To auto–select formula 1, program a 3 second signal. To auto–select formula 2, program a 5 second signal. To auto–select formula 3, program a 7 second signal. To auto–select formula 4, program a 9 second signal. Etc....
Page 20 - Icon Descriptions
Advanced Laundry Control System 600 Installation & Operation Manual 20 Wrench Icon – indicates QUICKSTART and ACCT SETUP programming modes Machine Icon – indicates WASHER SETUP programming mode Flask Icon – indicates FORMULA PROG programming mode File Cabinet Icon – indicates RECORDS programming...
Page 21 - Formula Load Counter
Advanced Laundry Control System 600 Installation & Operation Manual 21 4.1.3 Pump Lockout 4.1.4 Flush Logic The following applies only when using the optional Flush Manifold. A two second pre-flush begins before any pump runs. Flush remains on while the pumps run. Post-flush begins after A...
Page 22 - Program Mode Navigation
Advanced Laundry Control System 600 Installation & Operation Manual 22 4.2.2 Program Mode Navigation Refer to Figure 4 –1 for overview of programming menus. Program Mode menus are linked to display icons. Program modes may be accessed incrementally, by pressing the NEXT key. Press and ho...
Page 23 - Enter Password
Advanced Laundry Control System 600 Installation & Operation Manual 23 ► ► ► ► ► ► ► ► Enter Password ► Λ < > V ► Figure 4-1 DIAGNOSTIC EXITING 5 TIME CALIB PRIME MODE RECORDS FORMULA PROG WASHER SETUP ACCT SETUP QUICKSTART
Page 24 - TIME CALIB; QUICKSTART – See Figure 4 – 2; WASHER ID 1
Advanced Laundry Control System 600 Installation & Operation Manual 24 TIME CALIB 4.3 QUICKSTART – See Figure 4 – 2 A wrench icon (located at the top left of the screen) is displayed on all QUICKSTART screens. The QUICKSTART programming allows for a quick initial set-up. The programming is basic...
Page 25 - MODE TIMER
Advanced Laundry Control System 600 Installation & Operation Manual 25 Λ and V to scroll machine IDs ( 1-16 available ) Λ and V to toggle ( OZ/LB or ML/KG ) Λ and V to select Mode ( Relay, Event, or Timer ) Λ and V to toggle ( YES or NO ) Λ and V to scroll machine capacities (15 to 600 LBS dry l...
Page 26 - ACCT SETUP – See Figure 4 – 3
Advanced Laundry Control System 600 Installation & Operation Manual 26 CALIB? Y TIME CALIB DEFAULT? N CALIB? N > > 4.4 ACCT SETUP – See Figure 4 – 3 The LCD displays a wrench icon on all Account Setup screens. Account Setup programming is recommended. It is important for gathering account ...
Page 28 - WASHER SETUP – See Figure 4 – 4
Advanced Laundry Control System 600 Installation & Operation Manual 28 4.5 WASHER SETUP – See Figure 4 – 4 A wash machine icon (located at the top of the screen) indicates that you are in a WASHER SETUP screen. WASHER SETUP includes programming options for washer ID, machine capacity, mode type,...
Page 30 - FORMULA PROG – See Figure 4 – 5; CHART STOP
Advanced Laundry Control System 600 Installation & Operation Manual 30 4.6 FORMULA PROG – See Figure 4 – 5 A chemical flask icon (located at the top center of the display) indicates that you are in a FORMULA PROG screen. Formula Program options include programming 16 Formulas, up to 6 products, ...
Page 31 - FORMULA PROG; NOTE: Figure 4–5 is continued on the next page.
Advanced Laundry Control System 600 Installation & Operation Manual 31 FORMULA PROG > Λ and V to select pump delay for Formula 1, Pump 1, Level A (2 – 999 sec) > 01 P1 DLY 002 Formula # Pump # Delay Figure 4-5 Λ and V to select ounces for same form/pump/level (000.0 – 333.3) > Λ and V t...
Page 33 - EVENT MODE – See Figure 4 – 6
Advanced Laundry Control System 600 Installation & Operation Manual 33 4.7 EVENT MODE – See Figure 4 – 6 Event Mode is a selection in both the WASHER SETUP and QUICKSTART menus. The wrench icon is displayed in the QUICKSTART menu and the Washer icon is displayed in the Washer Setup menu. Event m...
Page 34 - MODE EVENT; RECORDS – See Figure 4 – 7
Advanced Laundry Control System 600 Installation & Operation Manual 34 Figure 4-6 EVENT MODE Programming Example Screen MODE EVENT EV01 P000000 To scroll to Event number or Pump on/off EV01 P000000 To select Event (EV) or Pump (P) or or Example screen shows Event 03, Pumps 1, 2, and 5 are select...
Page 36 - PRIME MODE – See Figure 4 – 8; PRIME P1
Advanced Laundry Control System 600 Installation & Operation Manual 36 4.9 PRIME MODE – See Figure 4 – 8 An icon of a hand pressing a button (located at the top of the screen) indicates that you are in PRIME MODE. The PRIME PROGRAMMING menu allows you to run a selected pump until the product pic...
Page 37 - TIME CALIB – See Figure 4 – 9
Advanced Laundry Control System 600 Installation & Operation Manual 37 4.10 TIME CALIB – See Figure 4 – 9 A screwdriver icon (located at the top of the display) indicates that you are in a TIME CALIB screen. Time calibration is an easy way to calibrate the pumps. Once activated, there will be a ...
Page 38 - CALDEFAULT N
Advanced Laundry Control System 600 Installation & Operation Manual 38 CALDEFAULT N RESET ALL CALIBRATIONS TO FACTORY DEFAULT? Λ and V to toggle (Yes or No) ► TIME CALIB > CALIBRATE PUMP 1 ? Λ to calibrate Pump 1 (5 sec delay, pump runs for 20 sec) > CALIB P1 03.3 ENTR OZ 003.3 ENTER OUNCE...
Page 41 - Exit Program Mode; Optional Equipment; EXITING 5
Advanced Laundry Control System 600 Installation & Operation Manual 41 4.12 Exit Program Mode The EXITING screen displays a countdown (in seconds) indicating that you are about to exit programming mode. 1. If there is no key activity, the controller will countdown for five seconds and the idle s...
Page 42 - Account Features; Total Load Counts
Advanced Laundry Control System 600 Installation & Operation Manual 42 6.0 Account Features The Controller display will provide account management and employees with the following screen displays and user options. Idle Screen / Formula Selection; Total Load Counts.; Pump Running Status; 6....
Page 44 - Dispensed Quantity Check
Advanced Laundry Control System 600 Installation & Operation Manual 44 7.0 Set-Up and Operation The following procedures are designed to check out the system to ensure that everything is operating correctly. It is assumed that these steps have been completed. 1. The Pump Module has been wired in...
Page 45 - Troubleshooting; Symptom
Advanced Laundry Control System 600 Installation & Operation Manual 45 8.0 Troubleshooting Symptom Possible Solution Action No display on Control Module. 1. Check AC power source. 1. Restore AC power. 2. Check if circuit breaker on Pump Module is tripped. 2. Reset circuit breaker. 3. Check Contr...
Page 46 - Not counting formulas.; Flush Manifold Option
Advanced Laundry Control System 600 Installation & Operation Manual 46 Symptom Possible Solution Action Pump runs, but no product pumped. 1. Check pump tube. 1. Change pump tube. 2. Check for input tube air leaks. 2. Change input tube or fittings. 3. Check if product is too viscous and/or if tub...
Page 47 - Replacement Parts
Advanced Laundry Control System 600 Installation & Operation Manual 47 9.0 Replacement Parts 9.1 Pump Module
Page 48 - Machine Interface
Advanced Laundry Control System 600 Installation & Operation Manual 48 9.2 Controller 9.3 Machine Interface
