Dukane 403-574-01 - Manual

Dukane 403-574-01

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Table of Contents:

  • Page 3 – Revision History; Revision; iQ LinQ
  • Page 4 – This page intentionally left blank
  • Page 5 – Contents; Continued on next page
  • Page 6 – Continued; Section 11 - Specifications; iQ
  • Page 7 – SECTION 1; Introduction
  • Page 8 – iQ Series
  • Page 9 – General User Information; Read the Manual First; The figures and tables are identified by the section num; CAUTION; WARNING; NOTE
  • Page 10 – Generator Overview; CE Certification
  • Page 11 – SECTION 2; Health and Safety
  • Page 13 – General Considerations; system; Proper Installation -; dition, unauthorized modifications will void the equip; Keep the Cover On -; cover unless specifically directed to do so by the manu; Grounded Electrical Power -; Plastics Health Notice; deflectors may be installed
  • Page 14 – qualified electrician. Do not; qualified electrician replace it; See; Electrical Safety; Domestic Power Grounding
  • Page 15 – Step 3. Get a firm grasp of the object before be; Lifting the Equipment; How to Lift Safely; • Examine the object for sharp corners, slippery spots
  • Page 17 – SECTION 3; Installation
  • Page 19 – Before Installation; please consider these important subjects as listed; When to Use Lockout /; of one such device in the figure above.
  • Page 20 – Wait a minimum of five minutes for the
  • Page 21 – Unpacking; Specifications, Section 11; to c o ol t he inter nal c omp o -
  • Page 22 – If the
  • Page 23 – Benchtop Mounting; If you choose to mount the generator on a benchtop follow
  • Page 24 – RFI Grounding; ic generator contains a RFI filter which blocks noise on; a STAR configuration (il
  • Page 25 – Connecting Cables; Section 4; Manually Operated Probe System; Step 1. Ground the generator chassis using the supplied; Power Cords; Refer to
  • Page 27 – SECTION 4; Standard Connections; Configuration Port Connector
  • Page 29 – Rear Panel Layout Overview; AC Power Inlet Panel; Configuration Port Connector – Digital control port; Options Module Panel; Options
  • Page 30 – AC power inlet panel requires a properly configured IEC; Power Switch/Circuit Breaker; Chassis Grounding Stud; Section 3
  • Page 31 – System Inputs Connector Pinout; The; . The male connector on the cable is a mirror image; Application Note AN502
  • Page 32 – System Inputs Signal Descriptions; Pin 3 (Remote Setup Selection Bit 0 Input); Pin 3 is the Remote Setup Selection Bit 0, which is the; Pin 4 (Remote Setup Selection Bit 1 Input); Pin 4 is the Remote Setup Selection Bit 1, which is the
  • Page 33 – Pin 5 (Remote Setup Selection Bit 2 Input); Pin 5 is the Remote Setup Selection Bit 2, which is the
  • Page 34 – System Outputs Connector; connector mounted on the; System Outputs Connector Pinout; connector is a DB-25F; System Outputs Signal Descriptions; Pin 2 is an open connection.
  • Page 35 – Example
  • Page 36 – Contact your sales representative about; cannot adjust the system output to the output level that; on the front of the MPC; system faults or offline active, but not a process fault
  • Page 37 – Pin 25 is an open connection.
  • Page 39 – settings and hardware configurations. Contact your local
  • Page 41 – SECTION 5; Standard System Status
  • Page 43 – Front Panel Overview; System Displays; Peak Detect Feature; indicator begins to flash (RED) when; Bar Graph Power Scaling; System Operating Mode; POWER TEST
  • Page 44 – Control Keys; Keys Left of the Display; INFO; direct contact with a metal fixture
  • Page 45 – TEST; IMPORTANT; Control Keys Right of the Display; Navigation Keys; Press ENTER to confirm and store a selection in memory.; CANCEL
  • Page 46 – The LCD display identifies the Dukane
  • Page 47 – Stopping the Weld Cycle; Normal Conditions; Press; Automated System; cycle if configured as “End of Weld”.
  • Page 48 – System Parameter Settings; not be possible with the standard system settings.; Default System Parameter Settings; Default Frequency Dependent Settings
  • Page 49 – System Parameter Adjustment Limits; Continued from previous page
  • Page 51 – Section 6; Process Control Settings
  • Page 53 – to the parts to be ultrasonically joined. Then the operator
  • Page 54 – Screen Navigation Basics; pears just after the generator is first switched
  • Page 55 – until you see the Main Menu screen as; HOW TO - Have a PLC Control the Ultrasound Activation; Programming the Generator - Some Examples; On the following pages these programming examples cover how to:; • Have a PLC Control the Ultrasound Activation
  • Page 56 – HOW TO - Weld by Time
  • Page 57 – HOW TO - Weld by Energy
  • Page 58 – HOW TO - Adjust Amplitude; Adjust the amplitude. This is a value with a minimum
  • Page 59 – Ramp Up feature; linearly; soft stop
  • Page 61 – SECTION 7; System Verification Tests
  • Page 63 – Preliminary Setup; tem Operating Mode display should flash red; activate and the first segment of the
  • Page 64 – Step 2. Connect a probe to the generator ultrasonic out-
  • Page 65 – Probe Operation; erating Mode; Stopping the Ultrasound; System with a User-supplied; This applies only if Auto Stop
  • Page 67 – SECTION 8
  • Page 69 – No Ultrasonic Output; Probe; Generator; triggered if it is offline. (If the generator is; Operate Input; Also refer to Table 4-
  • Page 70 – System Power Output Level:; System Power Diagnostic; flashes RED at a fast rate of about four flashes per; Power Status indicator doesn’t flash, but is ON continu
  • Page 71 – Welding Problems; Weak Welds; Weak welds, or underwelding, is caused by insufficient; Excess Flash; Variations in plastic due to filler materials and moisture
  • Page 72 – Pop-up Status Screens
  • Page 73 – SECTION 9
  • Page 75 – Front and Rear Panels; To remove dust, first try gently dusting with a microfi; Screen Cleaning Solutions; bottle from which it can be used, or; Chassis; The cover is preformed to fit over the chassis and has; do not overtighten them.
  • Page 77 – iQLinQ
  • Page 79 – Power Inlet Options; 20V systems for North America and Japan have a fixed; fied electrician replace it fol
  • Page 80 – The optional AC power inlet panel is described here.; AC Power Cord; The AC power cord (; grounding is discussed in
  • Page 81 – Single Connector System I/O Panel
  • Page 82 – Optional MPC Interface Connections; System Control Inputs/Status Outputs, and; Option Panel Modules; A single optional module can be installed in the; fies cable length. This will vary depending
  • Page 83 – MPC Probe Control
  • Page 84 – MPC Interface Installation Guide; Cut Outs; For panel mounted modules:
  • Page 85 – Earth ground - Connect one end of a user-supplied; Front Connections; PROBE 1
  • Page 86 – System Status; When the system is powered and ready, the front panel; lights up, and becomes; is lit with a YELLOW/ORANGE color, a; lights up RED, a hardware fault has been; Probe Selection Status; PROBE SELECTION STATUS; in; lights up GREEN indicating it is the; ultrasonic power is activated.
  • Page 87 – MPC Cycle Illustration; The flow chart below illustrates a typical welding
  • Page 88 – Remote Amplitude Control; Current Loop Fault; Future Availability
  • Page 89 – IQ SYSTEM; Menu Selections
  • Page 90 – Automation Thruster Control; This optional module enables the
  • Page 91 – Isolated I/O Conversion; Examples; NPN to PNP
  • Page 95 – RS-232 Interface Option; Configure advanced hardware settings including Phase,; All control parameters that are configured via RS-; Configure advanced hardware settings including Phase,; All control parameters that are configured via RS-
  • Page 96 – PROFIBUS Communications Module; Control Parameters available via PROFIBUS; All parameters that are configured via PROFIBUS
  • Page 97 – Control Parameters available via EtherNet/IP; All parameters that are configured via
  • Page 99 – Specifications; Low Profile Chassis
  • Page 105 – Operating Environment; Operate the generator within these guidelines:; Weight
  • Page 107 – Inter; ow
  • Page 108 – Regulatory Agency; DO NOT make any modi-; Rating; FCC; “Methods of Measurement of Radio Noise Emissions; CE Marking; This mark on your equipment certifies that it meets the
  • Page 109 – Contacting Dukane
  • Page 111 – Identify Equipment; • Fault/error indicators from the LCD display; tors at; to get this; Intelligent Assembly; Mailing Address; Dukane Ultrasonics; Main; Website
  • Page 113 – APPENDICES; Guide to
  • Page 115 – List of Figures; Description
  • Page 116 – List of Tables; Low Profile Chassis Drawing; continued
  • Page 117 – Menus; Guide to iQ Generator Menu Structure
  • Page 119 – im
  • Page 120 – to
  • Page 123 – TU; Tim
  • Page 124 – ti
  • Page 131 – lit
  • Page 135 – Dukane ISO; ISO CERTIFICATION; System Infrastructure.; C E R T I F I E D
  • Page 136 – Please refer to our website at:
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ISO 9001:2008

Products are manufactured in ISO

registered facilities.

Intelligent Assembly Solutions

www.dukane.com/us

Dukane Part No. 403-574-01

Series

ULTRASONIC GENERATOR/POWER SUPPLY

LS

User’s Manual

Dukane Intelligent Assembly Solutions • 2900 Dukane Drive • St. Charles, Illinois 60174 USA • TEL (630) 797- 4900 • FAX (630) 797- 4949

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Summary

Page 3 - Revision History; Revision; iQ LinQ

Page  iii Dukane Manual Part No. 403-574-01 Revision History Revision Revision Number Summary Date - 00 Original release. 01/25/2008 - 01 Add High Power models. 09/21/2010 Update system I/O pin descriptions. Add Trigger by Power. Add iQ LinQ TM . Web address revised. Revise Regulatory Agency Complia...

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Page  iv Dukane Manual Part No. 403-574-01 This page intentionally left blank

Page 5 - Contents; Continued on next page

Page  v Dukane Manual Part No. 403-574-01 Contents Section 1- Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 General User Information Read the Manual First Notes, Cautions and Warnings Drawings and Tables Generator Overview Key Generator Features Section 2 - Health and Safety ....

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