Dukane 403-570-01 - Manual

Dukane 403-570-01

Dukane 403-570-01 – Manual, read for free online in PDF format. We hope this helps you resolve any issues you may have. If you have further questions, please contact us through the contact form.

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Table of Contents:

  • Page 3 – Revision History; Revision
  • Page 5 – Section 12 – Specifications; Dukane Dual Servo Spin Welder; Contents
  • Page 7 – SECTION 1; Introduction
  • Page 9 – CAUTION; WARNING; Important User Information; Read This Manual First
  • Page 13 – SECTION 2; Safety Considerations
  • Page 15 – IMPORTANT; Health and Safety Tips
  • Page 16 – Plastics Health Notice; General Safety
  • Page 17 – Electrical Safety; AC Power Receptacle; Grounding; Mechanical Safety
  • Page 19 – SECTION 3; Unpacking and Setup
  • Page 21 – Unpacking Welder
  • Page 22 – Bench Capacity; Leveling
  • Page 23 – Tooling Hub & Fixture
  • Page 24 – AC Power
  • Page 25 – Control Connectors; Base Interface Connector; Slide Kit Connector
  • Page 27 – SECTION 4; Display and Controls
  • Page 29 – Touch Screen Display
  • Page 30 – Operational Switches; Emergency Stop Switch
  • Page 31 – Opti–Touch Run Switches
  • Page 33 – SECTION 5; Touch Screen Menus
  • Page 35 – RUN Mode; Screen Layout
  • Page 36 – VIEW PARTS
  • Page 37 – SETUP Menu; TOOL Setup
  • Page 38 – TOP OF STROKE Position
  • Page 39 – Part Pickup Option
  • Page 40 – WELD Setup; Weld Method Selection; Time Method
  • Page 41 – Rotation Method
  • Page 42 – Energy Method; WELD OPTIONS; Orientation Option
  • Page 43 – Torque Trigger Option
  • Page 44 – Constant Torque Option
  • Page 46 – Part Tests
  • Page 48 – TOOLS Menu; SELECT SETUP Tab
  • Page 49 – SYSTEM SETUP Tab
  • Page 53 – Parameter Value Range
  • Page 55 – SECTION 6; Machine Operation
  • Page 57 – Machine Setup; Base Interface Cable
  • Page 58 – Set Tool Parameters; Align Lower Fixture with Spin
  • Page 59 – Set Weld Process Parameters
  • Page 60 – Starting A Weld Cycle
  • Page 61 – Setup Sheet
  • Page 62 – DUAL SERVO SPIN WELDER - SETUP SHEET
  • Page 63 – SECTION 7; Optimizing Performance
  • Page 65 – Spin Welding Process; Material Considerations
  • Page 66 – Control Parameters; Surface Speed
  • Page 67 – RPM
  • Page 68 – Weld Depth
  • Page 69 – Hold; Part Size
  • Page 71 – Profile Graphs; SECTION 8; Welder Data Export Software
  • Page 74 – Part Data; PART DATA List
  • Page 75 – File Write; Incoming Data; EXIT; Plot Data
  • Page 76 – Spin Torque Setpoint; Servo and Debug
  • Page 77 – SECTION 9; Troubleshooting
  • Page 79 – Welding Process; Material Choice; Parameter Effects
  • Page 80 – Welder; Mechanical; Electrical Power; Base Interface Cable; Machine Display
  • Page 87 – Maintenance
  • Page 89 – Never use anything sharp; AC Power Cord
  • Page 91 – Contacting Dukane
  • Page 93 – Website; Identify Equipment; Ultrasonics Division
  • Page 95 – Specifications; Tooling Specifications
  • Page 97 – Tooling Size; Machine Weight; Power Requirements
  • Page 99 – CE Marking; Identification Numbers
  • Page 101 – APPENDIX A
  • Page 106 – Data Port Connector
  • Page 109 – APPENDIX B
  • Page 111 – USEFUL UNIT CONVERSIONS; Moment of Inertia; Explanation of Inertia; Calculating the Moment
  • Page 112 – Tool and Fixture Design
  • Page 113 – APPENDIX C
  • Page 115 – Upper Tool Vacuum
  • Page 116 – Remote Touch Screen
  • Page 117 – Dukane ISO; ISO CERTIFICATION; System Infrastructure.; C E R T I F I E D
  • Page 118 – Dual Servo Welder User's Manual; Please refer to our website at
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www.dukcorp.com/us

Dukane Intelligent Assembly Solutions • 2900 Dukane Drive • St. Charles, Illinois 60174 USA • TEL (630) 797-4900 • FAX (630) 797–4949

Dual Servo Spin Welder

User’s Manual

ISO 9001:2000

Dukane products are manufactured

in ISO registered facilities

Intelligent Assembly Solutions

DUKANE

Part No. 403–570-01

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Summary

Page 3 - Revision History; Revision

Dukane Manual Part No. 403-570-01 Page iii Revision History Revision Revision Number Summary Date - 00 Original release. 10/24/2008 - 01 Menu language choices added; Revised Upper Tool Vacuum paragraphs 09/25/2009

Page 5 - Section 12 – Specifications; Dukane Dual Servo Spin Welder; Contents

Dukane Manual Part No. 403-570-01 Page v Section 1 – Introduction 1 Section 2 – Safety Considerations 7 Section 3 – Unpacking and Setup 13 Section 4 – Display and Controls 21 Section 5 – Touch Screen Menus 27 Section 6 – Machine Operation 49 Section 7 – Optimizing Performance 57 Section 8 – Welder D...

Page 7 - SECTION 1; Introduction

Dukane Manual Part No. 403-570-01 Page 1 Section 1 - Introduction Important User Information . . . . . . . . . . . . . . . . . . . . 3 Read the Manual First . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Notes and Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 ...

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