Dodge 2004 Ram 1500 - Manual

VEHICLE MODIFICATIONS / ALTERATIONS WARNING! Any modifications or alterations to this vehiclecould seriously affect its roadworthiness and safetyand may lead to an accident resulting in seriousinjury or death. INTRODUCTION 7 1

THINGS TO KNOW BEFORE STARTING YOUR VEHICLE CONTENTS m A Word About Your Keys . . . . . . . . . . . . . . . . . . 11 ▫ Key-In-Ignition Reminder . . . . . . . . . . . . . . . . 11 ▫ Sentry Key — If Equipped . . . . . . . . . . . . . . . . 11 m Ignition And Steering Lock . . . . . . . . . . . . . . . ...

A WORD ABOUT YOUR KEYS The double sided keys may be inserted into the lockswith either side up. The keys for your new vehicle areenclosed in a plastic bag with a bar code label affixed tothe front. The bar code can be used to order duplicatekeys from your dealer or a locksmith. If you receivedyour k...

The 9 Security Light 9 , located in the instrument cluster, will illuminate for about 2 seconds when the ignitionswitch is first turned to the ON position. If the vehicleelectronics do not receive a valid signal from the ignitionkey, the 9 Security Light 9 will flash continuously to signal that the ...

IGNITION AND STEERING LOCK Manual Transmissions When the steering wheel is in the LOCK position, thesteering and ignition systems are locked to provideantitheft protection for your vehicle. It may be difficult toturn the key from the LOCK position when starting yourvehicle. Move the steering wheel l...

Automatic Transmissions In the LOCK position, the steering and ignition systemsare locked to provide antitheft protection for your ve-hicle. It may be difficult to turn the key from the LOCKposition when starting your vehicle. Move the steeringwheel left and right while turning the key until it turn...

DOOR KEY The same key used to start the vehicle is also used tounlock the doors. To unlock the vehicle doors, insert thekey into the lock and turn. To lock the doors, insert the key and turn. DOOR LOCKS Manual Locks Front and Rear doors may be locked, by moving the lockplunger up or down. All doors ...

Power Door Locks — If Equipped NOTE: Vehicles equipped with remote keyless entry do not have a passenger side door lock cylinder. Vehicles equipped with power door locks can be lockedor unlocked from inside by either the use of the door lockswitches located on the front doors or by pressing theLOCK ...

Child Protection Door Lock To provide a safer environment for children riding in therear seat, the rear doors of your vehicle have the child-protection door lock system. To use the system, open each rear door and slide thecontrol UP to engage the locks and DOWN to disengagethe child-protection locks...

WARNING! Avoid trapping anyone in a vehicle in a collision.Remember that the rear doors can only be openedfrom the outside when the child protection locks areengaged. NOTE: After setting the child protection door lock system, always test the door from the inside to makecertain it is in the desired p...

To unlock the doors: Press and release the UNLOCK button on the key fobonce to unlock only the driver’s door or twice to unlockall the doors. When the UNLOCK button is pressed, theilluminated entry will initiate, the parking lights willflash on twice and if installed, the cargo lamp will turn onfor ...

Vehicles will be shipped from the assembly plants withthe park lamp flash feature activated. If desired, thisfeature can be disabled by using the following procedure: 1. Enter your vehicle and close all doors. 2. Fasten your seat belt (fastening the seat belt will cancelany chiming that may confuse ...

automatically cancel after 3 minutes or if the vehicle isstarted and exceeds 15 mph. During the Panic Mode, thedoor locks and remote keyless entry systems will func-tion normally. Panic mode will not disarm the securitysystem on vehicles so equipped. Programming Additional Transmitters Vehicles with...

9. A single chime will be heard. The chime indicates thatthe fob has been recognized. 10. Within 4 seconds of hearing the chime, press andrelease any button on the fob being programmed. 11. A single chime will be heard. The chime indicatesthat the fob has been programmed. 12. Repeat steps 8 to 11 fo...

2. Closeness to a radio transmitter such as a radio stationtower, airport transmitter, and some mobile or CB radios. Transmitter Battery Service The recommended replacement battery is a 3V lithium2016 cell. This transmitter requires two batteries. NOTE: Do not touch the battery terminals that are on...

SECURITY ALARM SYSTEM — IF EQUIPPED This system monitors the vehicle doors and ignition forunauthorized operation. When the alarm is activated, thesystem provides both audible and visual signals. For thefirst 3 minutes the horn will sound and the headlightsand security telltale will flash repeatedly...

To Disarm the System: Use the Keyless Entry transmitter or the key to turn thedriver’s door lock to the unlock position. If somethinghas triggered the system in your absence, the horn willsound three times when you unlock the doors and thesecurity lamp will flash for 30 seconds. Check the vehiclefor...

Auto Down (Driver’s Side Only)The driver’s window switch has an Auto Down feature.Press the window switch past the detent, release, and thewindow will go down automatically. Window Lockout Switch (4 Door Models Only)The window lockout switch on the driver’s door allowsyou to disable the window contr...

WARNING! • Wearing a seat belt incorrectly is dangerous. Seatbelts are designed to go around the large bones ofyour body. These are the strongest parts of yourbody and can take the forces of a collision thebest. Wearing your belt in the wrong place couldmake your injuries in a collision much worse. ...

6. To release the belt, push the red button on the buckle.The belt will automatically retract to its stowed position.If necessary, slide the latch plate down the webbing toallow the belt to retract fully. WARNING! A frayed or torn belt could rip apart in a collisionand leave you with no protection. ...

2. To reattach the seat belt to the front center seat, pullthe black buckle latch plate forward from the cab backpanel and insert it into the black keyed buckle until thereis an audible click. Refer to the previous section for theproper seat belt usage. WARNING! • If the black latch and black buckle...

Adjustable Upper Shoulder Belt Anchorage In the front row outboard seats, the shoulder belt can beadjusted upward or downward to help position the beltaway from your neck. Press the button located on theupper belt guide, and then move it up or down to theposition that serves you best. As a guide, if...

2. Grasp the shoulder portion and pull downward untilthe entire belt is extracted. 3. Allow the belt to retract. As the belt retracts, you willhear a clicking sound. This indicates the safety belt isnow in the automatic locking mode. How To Disengage The Automatic Locking ModeDisconnect the combinat...

3. Within 60 seconds of starting the vehicle, unbuckleand then re-buckle the driver’s seat belt at least threetimes within 10 seconds, ending with the seat beltbuckled. 4. Turn off the engine. A single chime will sound tosignify that you have successfully completed the pro-gramming. The Enhanced War...

• Infants in rear facing child restraints must NEVERride in the front seat of a vehicle with a passenger frontairbag unless the airbag is turned off (Standard CabVehicles Only). An airbag deployment can cause se-vere injury or death to infants in that position. See thePassenger Airbag On/Off Switch ...

• The airbag control module also monitors the readinessof the electronic parts of the system whenever theignition switch is in the START or RUN positions.These include all of the items listed above except theknee bolsters, the instrument panel, and the steeringwheel and column. If the key is in the ...

To Turn On the Passenger Airbag (Standard Cab Ve-hicles Only) Place the ignition key in the Passenger Airbag On/OffSwitch, push the key in and turn counterclockwise, andremove the key from the switch. This will turn on thepassenger airbag. The “Off” light near the switch will beoff when the ignition...

bags to inflate, it signals the inflators on the crash side ofthe vehicle. A quantity of nontoxic gas is generated toinflate the window bag. The inflating window bagpushes the side pillar molding out of the way and coversthe window. The airbag inflates in about 30 milliseconds(about one-quarter of t...

Airbag LightYou will want to have the airbags ready to inflate for yourprotection in an impact. While the airbag system isdesigned to be maintenance free, if any of the followingoccurs, have an authorized dealer service the systempromptly: • The airbag light does not come on or flickers duringthe 6 ...

outboard positions and also feature tether strap anchor-ages, which must be used, located behind the seatback(refer to Child Restraint Tether Anchor later in thissection). Identification dots are located above the standard cabfront seat lower anchorages as a guide for locating loweranchors. NOTE: Fo...

Child restraint systems having attachments designed toconnect to the lower anchorages are now available. Childrestraints having tether straps and hooks for connectionto the seatback tether anchorage have been available forsome time. In fact, many child restraint manufacturerswill provide add-on teth...

Installing the Child Restraint System WARNING! Do not install child restraint systems equipped withLATCH attachments in the center position of a QuadCab model rear seat. The LATCH anchorages in thisseat are designed for the two outboard seating posi-tions only. A child may be placed in the rear cent...

Tether Anchorage Points at the Right and CenterFront Seat (Regular Cab - All Seats) 1. Place the child restraint on the seat and adjust thetether strap so that it will reach over the seat back underthe head restraint to the tether anchor directly behind theseat. 2. Lift the cover (if so equipped), a...

Multiple Child Restraints 66 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE

Children Too Large for Booster SeatsChildren who are large enough to wear the shoulder beltcomfortably, and whose legs are long enough to bendover the front of the seat when their back is against theseat back should use the lap/shoulder belt in a rear seat. • Make sure that the child is upright in t...

Safety Checks You Should Make Inside The Vehicle Seat BeltsInspect the belt system periodically, checking for cuts,frays and loose parts. Damaged parts must be replacedimmediately. Do not disassemble or modify the system. Seat belt assemblies must be replaced after an accident ifthey have been damag...

UNDERSTANDING THE FEATURES OF YOUR VEHICLE CONTENTS m Mirrors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75 ▫ Inside Mirror . . . . . . . . . . . . . . . . . . . . . . . . .75 ▫ Automatic Dimming Mirror— If Equipped . . . .76 ▫ Outside Mirrors . . . . . . . . . . . . . . . . . . . ...

▫ Erasing Homelink Buttons . . . . . . . . . . . . . . . 124 ▫ Reprogramming a Single Homelink Button . . . 125 ▫ Security . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125 m Electrical Power Outlets . . . . . . . . . . . . . . . . . . 126 m Cigar Lighter And Ash Receiver . . . . . . . . ....

Trailer Towing Mirrors — If Equipped These mirrors are designed with an adjustable mirrorhead to provide a greater vision range when towingextra-wide loads. To change position inboard or out-board, the mirror head should be rotated (flipped Out orIn). A small blindspot mirror is integrated onto the ...

The UConnect™ system can be used with any HandsFree Profile certified Bluetooth™ cellular phone. If yourcellular phone has a different profile (i.e. headset profile),you will not be able to use any UConnect™ features. The UConnect™ system is fully integrated into yourvehicle, including your vehicle’...

• You will be asked to say a four-digit pin number intothe UConnect™ system which you will later need toenter into your cellular phone during the cellularphone pairing process. You can enter any four-digitpin number. You will not need to remember this pinnumber after the initial registration process...

• The lower priority phone will only be used for the nextphone call. After that, the UConnect™ system willreturn to using the highest priority phone in thevehicle. UConnect™ System Features Barge In - Touch Tone Phone InputsYou can use your UConnect™ system to access a voicemail system, an automated...

HelpIf you need assistance at any prompt or if you want toknow what your options are at any prompt, say 9 Help 9 . The UConnect™ system will play all the options at anyprompt if you ask for help. CancelAt any prompt, you can say 9 Cancel 9 and you will be returned to the previous menu. Emergency Ass...

To lower the head restraint, push in the button and thenpush down on the head restraint. Manual Rotary Lumbar Support Adjustment — IfEquipped Rotating the lumbar control knob on the left side of thedriver’s seatback and on the right side of the passenger’sseatback increases or decreases the lumbar s...

Power Seats — If Equipped CAUTION! Don’t put anything under a power seat. It may causedamage to the seat controls. The power seat controls are on the outboard side of thefront seat cushions. Three switches control the seat move-ment. The four-way switch in the center can be movedforward or backwards...

control seat height. Change the seat angle by using thetwo toggle switches, tilting it up or down. Heated Seats — If Equipped The heated seat switches are located in the instrumentpanel under the climate controls. The engine must berunning for the heated seats to operate. Tilt Adjustment 96 UNDERSTA...

Each heated seat switch has two settings (HI and LOW).Press the switch once to obtain the desired heatingposition and press a second time in the same direction toturn the heated seats OFF. If you do not purposefullyturn the switch OFF, the heating element in the seat willremain activated until the i...

turn on the cargo light located on the back of the cab.When a door is open and the interior lights are on,rotating the dimmer control all the way down to the OFFdetent will cause all the interior lights to go out. This isalso known as the 9 Party 9 mode because it allows the doors to stay open for e...

Headlamp Delay — If Equipped To aid in your exit, your vehicle, if equipped, can beprogrammed by your dealer with a headlamp delay thatwill leave the headlamps on for 0, 30, 60, or 90 seconds.This delay is initiated when the ignition is turned OFFwhile the headlamp switch is on, and then the headlam...

Plastic is not as scratch resistant as glass and thereforedifferent lens cleaning procedures must be followed. To minimize the possibility of scratching the lenses andreducing light output, avoid wiping with a dry cloth. Toremove road dirt, wash with a mild soap solution fol-lowed by rinsing. Do not...

The delay interval decreases as you rotate the knob untilit enters the LO continual speed position. The delay canbe regulated from a maximum of about 15 secondsbetween cycles, to a cycle every 2 seconds. The delayintervals will double in duration when the vehicle speedis 10 mph (16 km) or less. WARN...

TILT STEERING COLUMN To tilt the column, push down on the lever below the turnsignal control and move the wheel up or down, asdesired. Push the lever back up to lock the column firmlyin place. WARNING! Tilting the steering column while the vehicle ismoving is dangerous. Without a stable steering col...

To Vary The Speed Setting When the speed control is on, speed can be increased bypressing and holding the ACCEL button. When thebutton is released, a new set speed will be established. Tapping the ACCEL button once will result in a speedincrease (refer to the table below for the speed for yourspecif...

To Accelerate For Passing Depress the accelerator as you would normally. When thepedal is released, the vehicle will return to the set speed. NOTE: When driving uphill, at elevations above 2,000 feet (610 meters), or when the vehicle is heavily loaded(especially when towing) the vehicle may slow bel...

OVERHEAD CONSOLE— IF EQUIPPED The two optional overhead consoles may consist of thefollowing features: • Courtesy/Reading Lights • Compass/Temperature Mini-Trip Computer(CMTC) — If Equipped • Universal Garage Door Opener — If Equipped Courtesy/Reading Lights In the middle of the console are two cour...

Elapsed Time (ET) This display shows the accumulated ignition ON timesince the last reset. C/T Button Use this button to select a readout of the outside tem-perature and one of eight compass headings that indicatethe direction in which the vehicle is facing. WARNING! Even if the display still reads ...

Manual Compass Calibration NOTE: To ensure proper compass calibration, make sure the compass variance is properly set before manu-ally calibrating the compass. If the compass appears erratic and the CAL symbol doesnot appear, you must manually put the compass into the“Calibration” mode. To Put Into ...

To set the variance: Turn the ignition ON and set thedisplay to “Compass/Temperature.” Press the RESETbutton approximately five seconds. The last variancezone number will be displayed. Press the STEP button toselect the new variance zone and press the RESET buttonto resume normal operation. Outside ...

GARAGE DOOR OPENER — IF EQUIPPED The HomeLink t Universal Transceiver replaces up to three remote controls (hand held transmitters) that oper-ate devices such as garage door openers, motorizedgates, or home lighting. It triggers these devices at thepush of a button. The Universal Transceiver operate...

Programming HomeLink NOTE: When programming a garage door opener, it is advised to park outside the garage. It is also recom-mended that a new battery be placed in the hand-heldtransmitter of the device being programmed toHomeLink for quicker training and accurate transmis-sion of the radio-frequenc...

WARNING! Your motorized door or gate will open and closewhile you are training the Universal Transceiver. Donot train the transceiver if people or pets are in thepath of the door or gate. A moving door or gate cancause serious injury or death to people and pets ordamage to objects. 2. Position the e...

CIGAR LIGHTER AND ASH RECEIVER The ash receiver is opened and closed by pushing on thefront surface of the receiver and then allowing thereceiver to open. The cigar lighter is located above and to the left of the ashreceiver. As a child safety precaution, the lighter only operateswith the ignition s...

CUPHOLDERS Front Instrument Panel Cupholders — AutomaticTransmission Only Your new Ram truck is equipped with dual-openingadjustable cupholders. The cupholder is opened andclosed by pushing on the front surface. Each opening inthe cupholder is adjustable and will hold cups and mugsof various sizes. ...

Storage and Seats — If Equipped Located in the center of the front 40/20/40 seat cushionthere is a storage compartment. Standard cab models also have storage behind the seat. The Quad Cab models provide additional storage under therear seat. Lift the seat to access the storage compartment. FOLD FLAT...

WARNING! Do not operate the vehicle with loose items stored onthe load floor. While driving or in an accident youmay experience, abrupt stopping, rapid acceleration,or sharp turns. Loose objects stored on the load floormay move around with force and strike occupants,resulting in serious or fatal inj...

2. Grasp the knob on the load floor and lift the knob untilthe load floor unfolds into position. 3. Reverse the procedure to store the load floor. Positioning the Load Floor for Storage Access Underthe Seat 1. Lift the 60/40 seat cushion(s) to the upward position. 2. Unsnap the securing snap located...

4. Reverse the procedure to put the load floor back in thesecured down position before you operate the vehicle. PICKUP BOX The pickup box on your new Ram has many featuresdesigned for utility and convenience. NOTE: If you are installing a toolbox to the front of the pickup box, you must use Mopar t ...

There are stampings in the sheet metal on the inner sidebulkheads of the box in front of and behind both wheelhousings. Place wooden boards across the box from sideto side to create separate load compartments in thepickup box. There are four tie-down cleats bolted to the lower sides ofthe pickup box...

NOTE: Dual rear wheel pickup models require properly spaced rear clearance lights. If such a vehicle is operatedwithout a tailgate, suitable lights must be installed. WARNING! To avoid inhaling carbon monoxide, which is deadly,the exhaust system on vehicles equipped with “Capor Slide-In Campers” sho...

UNDERSTANDING YOUR INSTRUMENT PANEL CONTENTS m Instruments And Controls . . . . . . . . . . . . . . . . . 141 m Instrument Cluster . . . . . . . . . . . . . . . . . . . . . . 142 m Instrument Cluster Description . . . . . . . . . . . . . 143 m Electronic Digital Clock . . . . . . . . . . . . . . . ....

m Remote Sound System Controls — If Equipped . . 181 ▫ Radio Operation . . . . . . . . . . . . . . . . . . . . . . 182 ▫ Tape Player . . . . . . . . . . . . . . . . . . . . . . . . . 182 ▫ CD Player . . . . . . . . . . . . . . . . . . . . . . . . . . 182 m Cassette Tape And Player Maintenance . . . ...

INSTRUMENTS AND CONTROLS UNDERSTANDING YOUR INSTRUMENT PANEL 141 4

INSTRUMENT CLUSTER 142 UNDERSTANDING YOUR INSTRUMENT PANEL

INSTRUMENT CLUSTER DESCRIPTION 1. Malfunction Indicator Light This light is part of an onboard diagnostic systemwhich monitors the emissions and engine controlsystem. If the vehicle is ready for emissions testing the light will come on when the ignition is firstturned on and remain on, as a bulb che...

CAUTION! Do not leave your vehicle unattended with theengine running as you would not be able to react tothe temperature indicator if the engine overheats. 14. SecurityThe light will flash rapidly for approximately 16 secondswhen the vehicle theft alarm is arming. The light willflash at a slower rat...

parking brake has not been released. This light willilluminate if the brake fluid is low, especially whenbraking or accelerating hard. This light will illuminate ifthe ABS indicator light has a malfunction. This light willflash if the engine is running and the parking brake is on.If the light remain...

The trip odometer shows individual trip mileage. Totoggle between the odometer and the trip odometer,press the Odometer/Trip Odometer Button. To reset theTrip Odometer, press and hold the button while in tripmode, until the Trip Odometer resets. NOTE: There is also an engine hour function. This indi...

ELECTRONIC DIGITAL CLOCK The clock and radio each use the display panel built intothe radio. A digital readout shows the time in hours andminutes whenever the ignition switch is in the “ON” or“ACC” position. When the ignition switch is in the “OFF” position, orwhen the radio frequency is being displ...

NOTE: When first learning the control functions, the user should set the controls as shown in the followinglist.Tone Controls…As illustrated.Speaker Control…Centered. Power Button The volume control/power button pops out whenpressed, this turns the sound system ON in the mode lastused. Pushing the b...

Selective Music SearchPress the SEEK button up or down to move the tracknumber to skip forward or backward 1 to 7 selections.Press the SEEK button once to move 1 selection, twice tomove 2 selections, etc. Fast Forward And Rewind ButtonsPressing the TUNE button up or down momentarilyactivates Fast Fo...

Mode ButtonTo activate the CD changer, press the MODE button untilCD information appears on the display. Push-ButtonWhile the CD changer is playing, press the NUMBER 1push-button or the NUMBER 5 push-button to select adisc numbered higher or lower than the one currentlybeing played. Seek ButtonPress...

An ERR symbol will appear on the display if the laser isunable to read the Disc data for the following reasons: • Excessive vibration • Disc inserted upside down • Damaged disc • Water condensation on optics Radio Display Messages Your radio has been designed to display certain messageswhen a proble...

SALES CODE RAZ—AM/ FM STEREO RADIOWITH CASSETTE TAPE PLAYER, CD PLAYERAND CD CHANGER CONTROLS — IF EQUIPPED Operating Instructions — Radio NOTE: Power to operate the radio is controlled by the ignition switch. It must be in the ON or ACC position tooperate the radio. Power Switch, Volume Control Pre...

AM/FM Selection Press the AM/FM button to change from AM to FM. Theoperating mode will be displayed next to the stationfrequency. The display will show ST when a stereostation is received. Scan Button Pressing the SCAN button causes the tuner to search forthe next station, in either AM or FM, pausin...

To Change From Clock To Radio Mode Press the Time button to change the display betweenradio frequency and time. Operating Instructions — Tape Player Insert the cassette with the exposed tape side toward theright and the mechanical action of the player will gentlypull the cassette into the play posit...

Operating Instructions — CD Player NOTE: The ignition switch must be in the ON or ACC position and the volume control ON before the CD playerwill operate. CAUTION! This CD player will accept 4 3 ⁄ 4 inch (12 cm) discs only. The use of other sized discs may damage theCD player mechanism. Inserting Th...

Seek Button Press the top of the SEEK button for the next selection onthe CD. Press the bottom of the button to return to thebeginning of the current selection, or return to thebeginning of the previous selection if the CD is within thefirst 10 seconds of the current selection. EJT CD (Eject) Button...

SALES CODE RBK—AM/ FM STEREO RADIOWITH CD PLAYER AND CD CHANGER CONTROLS Radio Operation Power/Volume ControlPress the ON/VOL control to turn the radio on. Turn thevolume control clockwise to increase the volume. NOTE: Power to operate the radio is supplied through the ignition switch. It must be in...

CD Player Operation NOTE: The ignition switch must be in the ON or ACC position and the volume control ON before the CD playerwill operate. Inserting The Compact Disc CAUTION! This CD player will accept 4 3 ⁄ 4 inch (12 cm) discs only. The use of other sized discs may damage theCD player mechanism. ...

The disc can be ejected with the radio and ignition OFF. FF/TUNE/RWPress FF (Fast Forward) and the CD player will begin tofast forward until FF is released. The RW ( Reverse)button works in a similar manner. Random Play — RND/Program Button 4Press the RND (button 4) button while the CD is playingto ...

If you press the switch up or down twice it plays thesecond track, three times, it will play the third, etc. The button in the center of the left hand switch has nofunction in this mode. CASSETTE TAPE AND PLAYER MAINTENANCE To keep the cassette tapes and player in good condition,take the following p...

COMPACT DISC MAINTENANCE To keep the compact discs in good condition, take thefollowing precautions: 1. Handle the disc by its edge; avoid touching thesurface. 2. If the disc is stained, clean the surface with a soft cloth,wiping from center to edge. 3. Do not apply paper or tape to the disc; avoid ...

NOTE: To improve your selection choices, the system allows you to operate at intermediate positions betweenthe major modes. These intermediate positions are iden-tified by the small dots. Panel Outside air flows through the outlets located in theinstrument panel. Recirculation Modes (Panel or Bi-Lev...

Temperature Control The rotary knob at the centerof the control panel controlsthe temperature of the inte-rior air. You can choose yourdegree of comfort by rotatingthe knob. The coldest tem-perature setting is to the ex-treme left (blue region) andthe warmest setting is to theextreme right (red regi...

Temperature Control The rotary knob at the centerof the control panel controlsthe temperature of the inte-rior air. You can choose yourdegree of comfort by rotatingthe knob. The coldest tem-perature setting is to the ex-treme left (blue region) andthe warmest setting is to theextreme right (red regi...

Recirculation Pushbutton Pushing the Recirculation button al-lows interior air to recirculate continu-ously in any position except defrostand defrost/floor mode for rapid cooldown of the interior. See “FastCooldown” later in this section. Mode Control The mode control allows you tochoose from severa...

Mix Outside air flows in equal proportions through thefloor and defroster outlets. Defrost Outside air is primarily directed to the windshieldthrough the defroster outlets located at the base of the windshield and side window demist outlets. NOTE: The air conditioning compressor operates in both Mix...

Dual Zone Temperature Control Use this control to regulate the temperature of the airinside the passenger compartment. This is accomplishedby having separate temperature control slides for boththe driver and front passenger. The blue area of the scaleindicates cooler temperatures while the red area ...

edges of the instrument panel. The demisters also pro-vide extra air ducts for circulation. They are in operationwhenever the Floor, Mix or Defrost modes are in use. NOTE: When you turn off the engine you may hear a hissing sound from under the hood for a short period oftime. This is a normal condit...

speeds will reduce fogging. Interior fogging on thewindshield can be quickly removed by selecting thedefrost mode. Regular cleaning of the inside of the windows with anon-filming cleaning solution (vinegar and water worksvery well) will help prevent contaminates (cigarettesmoke, perfumes, etc.) from...

Operating Tips Chart 198 UNDERSTANDING YOUR INSTRUMENT PANEL

STARTING AND OPERATING CONTENTS m Ignition/Starter Switch . . . . . . . . . . . . . . . . . . . 204 ▫ Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204 ▫ Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204 ▫ On . . . . . . . . . . . . . . . . . . . . . . . . . . ...

▫ Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . 265 m Catalytic Converter . . . . . . . . . . . . . . . . . . . . . 266 m Vehicle Loading . . . . . . . . . . . . . . . . . . . . . . . . 267 ▫ Certification Label . . . . . . . . . . . . . . . . . . . . . 267 m Trailer Towing . . . . ....

IGNITION/STARTER SWITCH LOCK Locks the automatic transmission shift control into thePARK position. It also engages the steering wheel lock (ifequipped) when the steering wheel is turned. NOTE: This vehicle is equipped with a transmission shift interlocking system. The brake pedal must bedepressed to...

Automatic Transmission Start the engine with the selector lever in NEUTRAL orPARK position. Apply the brake before shifting to anydriving range. Normal Starting of either a warm or cold engine is obtained without pumping or depressing the acceleratorpedal. Turn the key to the START position and rele...

When To Use “TOW/HAUL” Mode When driving in hilly areas, towing a trailer, carrying aheavy load, etc., and frequent transmission shifting oc-curs, press the “TOW/HAUL” button. This will improveperformance and reduce the potential for transmissionoverheating or failure due to excessive shifting. When...

high gear. When the vehicle speed drops or duringacceleration when the transmission downshifts to secondgear, the clutch automatically disengages. NOTE: The torque converter clutch will not engage until the transmission fluid and engine coolant are warm[usually after 1-3 miles (1.6 - 4.8 km) of driv...

Manually Shifted Transfer Case OperatingInformation/Precautions The transfer case provides 4 mode positions - 2 (rear)-wheel-drive high range, 4-wheel-drive high range, neu-tral, and 4-wheel-drive low range. This transfer case is intended to be driven in the 2-wheel-drive position (2H) for normal st...

place. Shifting while only the front or rear wheels arespinning can cause damage to the transfer case. Because 4-wheel drive provides improved traction, thereis a tendency to exceed safe turning and stopping speeds.Do not go faster than road conditions permit. NOTE: Delayed shifts out of four-wheel ...

vehicle in motion, the transfer case will engage / disen-gage faster if you momentarily release the acceleratorpedal after completing the shift. Apply a constant forcewhen shifting the transfer case lever. 2H or 4H ⇔ 4L With the vehicle rolling at 2 to 3 mph (3 to 5 km/h), shiftan automatic transmis...

Electronically Shifted Transfer Case OperatingInformation/Precautions This is an electric shift transfer case and is operated bythe 4WD Control Switch (Transfer Case Switch), which islocated on the instrument panel. The Electronically Shifted transfer case provides 4 modepositions: 2 (rear) wheel dr...

Transfer Case Position Indicator Lights —Electronically Shifted Transfer Case OnlyTransfer case position indicator lights are located on theFour-Wheel-Drive Control Switch, found on your instru-ment panel, and indicate the current and desired transfercase selection. When you select a different trans...

Shifting Procedure - Electronically ShiftedTransfer Case NOTE: If any of the requirements to select a new transfer case position have not been met, the transfer casewill not shift.The indicator light for the previous positionwill remain ON and the newly selected position indicatorlight will continue...

Preferred Procedure 1. With engine RUNNING, slow vehicle to 2 to 3 mph (3to 5 km/h). 2. Shift the transmission into NEUTRAL (depress clutchon manual transmissions). 3. While still rolling, rotate the transfer case controlswitch to the desired position. 4. After the desired position indicator light i...

LIMITED-SLIP DIFFERENTIAL — IF EQUIPPED The limited-slip differential provides additional tractionon snow, ice, mud, sand and gravel, particularly whenthere is a difference between the traction characteristicsof the surface under the right and left rear wheels. Duringnormal driving and cornering, th...

PARKING BRAKE The foot operated parking brake is positioned below thelower left corner of the instrument panel. To release theparking brake, pull the parking brake release handle. NOTE: The instrument cluster red brake warning light will come on and flash to indicate that the parking brakeis applied...

WARNING! • Always fully apply the parking brake when leav-ing your vehicle, or it may roll and cause damageor injury. Also be certain to leave an automatictransmission in Park, a manual transmission inReverse or first gear. Failure to do so may allowthe vehicle to roll and cause damage or injury. • ...

3500 Dual Rear Wheel Models Only The brake system power assist is provided by a hydro-boost unit which shares fluid with the power steeringsystem. You may experience some clicking or hissingnoises from the hydro-boost system during hard brakingconditions. NOTE: Under cold temperatures, pedal effort ...

• European Metric tire sizing is based on Europeandesign standards. Tires designed to this standard havethe tire size molded into the sidewall beginning withthe section width. The letter 9 P 9 is absent from this tire size designation. Example: 215/65R15 96H • LT(Light Truck)-Metric tire sizing is b...

Tire Sizing Chart EXAMPLE: Size Designation: P = Passenger car tire size based on U.S. design standards ( ....blank.... ( = Passenger car tire based on European design standards LT = Light Truck tire based on U.S. design standards T = Temporary Spare tire 31 = Overall Diameter in Inches (in) 215 = S...

EXAMPLE: Service Description: 95 = Load Index —A numerical code associated with the maximum load a tire can carry. H = Speed Symbol —A symbol indicating the range of speeds at which a tire can carry a load correspondingto its load index under certain operating conditions.—The maximum speed correspon...

Tire Identification Number (TIN) The TIN may be found on one or both sides of the tirehowever the date code may only be on one side. Tireswith white sidewalls will have the full TIN includingdate code located on the white sidewall side of the tire. Look for the TIN on the outboard side of black side...

Tire Loading and Tire Pressure Tire Placard Location NOTE: Some vehicles have a “Tire and Loading Infor- mation” placard located on the driver’s side “B” pillar. Tire and Loading Information Placard This placard tells you important information about the,1) number of people that can be carried in the...

2. Economy—Improper inflation pressures can cause uneven wearpatterns to develop across the tire tread. These abnormalwear patterns will reduce tread life resulting in a need forearlier tire replacement. Underinflation also increases tirerolling resistance and results in higher fuel consumption. 3. ...

Radial-Ply Tires WARNING! Combining radial ply tires with other types of tireson your vehicle will cause your vehicle to handlepoorly. The instability could cause an accident. Al-ways use radial ply tires in sets of four (or 6, in caseof trucks with dual rear wheels). Never combinethem with other ty...

Do not install a wheel cover or attempt to mount aconventional tire on the compact spare wheel, since thewheel is designed specifically for the compact spare. Do not install more than one compact spare tire/wheelon the vehicle at any given time. CAUTION! Because of the reduced ground clearance, do n...

WARNING! • Do not use a tire, wheel size or rating other thanthat specified for your vehicle. Some combina-tions of unapproved tires and wheels may changesuspension dimensions and performance charac-teristics, resulting in changes to steering, han-dling, and braking of your vehicle. This can causeun...

Improper alignment will not cause vehicle vibration.Vibration may be a result of tire and wheel out-of-balance. Proper balancing will reduce vibration andavoid tire cupping and spotty wear. SUPPLEMENTAL TIRE PRESSURE INFORMATION A light load vehicle condition is defined as two passen-gers {150 lbs (...

Follow the recommended tire rotation frequency for yourtype of driving found in the “Maintenance Schedules”Section of this manual. More frequent rotation is permis-sible if desired. The reasons for any rapid or unusualwear should be corrected prior to rotation being per-formed. NOTE: On Canadian veh...

Dual Rear Wheels The tires used on dual wheel assemblies should bematched for wear to prevent overloading one tire in a set.To check if tires are even, lay a straight edge across allfour tires. The straight edge should touch all the tires. CAUTION! 3500 Dual Rear Tires have only one approved direc-t...

FUEL REQUIREMENTS All engines (except 5.7L engines) are de-signed to meet all emissions regulationsand provide excellent fuel economy andperformance when using high quality un-leaded “regular” gasoline having an oc-tane rating of 87. The routine use of pre-mium gasoline is not recommended. Under nor...

CAUTION! If the Check Engine or Service Engine Soon light isflashing, immediate service is required; see onboarddiagnostics system section. Materials Added To Fuel All gasolines sold in the United States are required tocontain effective detergent additives. Use of additionaldetergents or other addit...

Fuel System Cautions CAUTION! Follow these guidelines to maintain your vehicle’sperformance: • The use of leaded gas is prohibited by Federal law.Using leaded gasoline can impair engine performance,damage the emission control system, and could resultin loss of warranty coverage. • An out-of-tune eng...

Carbon Monoxide Warnings WARNING! Carbon monoxide (CO) in exhaust gases is deadly.Follow the precautions below to prevent carbonmonoxide poisoning: • Do not inhale exhaust gases. They contain carbonmonoxide, a colorless and odorless gas which can kill.Never run the engine in a closed area, such as a...

CAUTION! Only vehicles with the E-85 fuel filler door label canoperate on E-85. ETHANOL FUEL (E-85) E-85 is a mixture of approximately 85% fuel ethanol and15% unleaded gasoline. WARNING! Ethanol vapors are extremely flammable and couldcause serious personal injury. Never have any smok-ing materials ...

NOTE: When the ambient temperature is above 90°F, you may experience hard starting and rough idle follow-ing start up even if the above recommendations arefollowed. Selection Of Engine Oil For best performance and protection of your vehicle, useonly crankcase engine oils that meet the following re-q...

CATALYTIC CONVERTER The catalytic converter requires the use of unleaded fuelonly. Leaded gasoline will destroy the effectiveness of thecatalyst as an emission control device. Under normaloperating conditions, the catalytic converter will notrequire maintenance. However, you must keep the en-gine ma...

vehicle should be stopped, the engine shut off and thevehicle allowed to cool. Service, including a tune-up tomanufacturer’s specifications should be obtained imme-diately. To minimize the possibility of catalyst damage: • Do not try to start the engine by pushing or towing thevehicle. • Do not idle...

include a 150 lb (68 kg) allowance for the presence of adriver.) Tongue Weight (of a trailer) is the weight placedon a vehicle’s trailer hitch by the trailer. GROSS TRAILER WEIGHT (GTW) is the weight of the trailer plus the weight of all cargo, consumables andequipment (permanent or temporary) loade...

NOTE: Remember that everything put into or on the trailer adds to the load on your vehicle. Also, additionalfactory-installed options, or dealer-installed options,must be considered as part of the total load on yourvehicle. Refer to the Certification label located at thedriver’s door for the Gross V...

2500/3500 Models • The Axles on 2500/3500 Models are trailer tow ready and DO NOT REQUIRE any special axle lubes oradditives. Trailer Towing Recommendations • All trailer hitches should be professionally installed onyour vehicle. • Safety chains must always be used between yourvehicle and trailer. •...

• Be sure the trailer is loaded heavier in front, with 60%to 65% of the weight in front of the axle(s). Loadsbalanced over the wheels or heavier in the rear cancause the trailer to sway severely side to side whichwill cause loss of control of vehicle and trailer. Failureto load trailers heavier in f...

CAUTION! Connect trailer lighting and brakes using factoryharnesses only. Do not cut or splice wiring to thebrake circuits. Use an approved wiring harness con-nector on the trailer. Trailer Weight and Trailer Tongue Weight Gross Trailer Weight (GTW) means the weight of thetrailer plus the weight of ...

Also, there are maximum tongue weight ratings that arenot to be exceeded, as follows: • Class III (the bumper ball type) 500 lbs (227 kg) • Class IV (the receiver hitch type) 1200 lbs (544 kg) NOTE: When towing a trailer, the following require- ments must be adhered to: • GCWR must not be exceeded •...

Trailer Towing Mirrors — If Equipped These mirrors are designed with an adjustable mirrorhead to provide a greater vision range when towingextra-wide loads. To change position inboard or out-board, the mirror head should be rotated (flipped Out orIn). A small blindspot mirror is integrated onto the ...

• Air Conditioning— turn it off temporarily. • Hilly Terrain— Turn overdrive off. See Cooling System Operating information in the Serviceand Maintenance section of this manual for more infor-mation. Automatic Transmission Oil Temperature WarningLight All vehicles with automatic transmissions are equ...

If your vehicle has an automatic transmission and youtow a trailer frequently, change transmission fluid andfilter every 30,000 miles (48 000 km) SNOWPLOW Snowplow Prep Packages are available as a factoryinstalled option. These packages include componentsnecessary to equip your vehicle with a snowpl...

2. The maximum number of occupants in the truckshould not exceed two. 3. The total GVWR or the Front GAWR or the RearGAWR should never be exceeded. 4. The snowplow prep packages are not available withthe Sport Package. 5. Cargo capacity will be reduced by the addition ofoptions or passengers, etc. T...

conditions permit. Do not exceed 40 mph (64 km/h). Theoperator should always maintain a safe stopping distanceand allow adequate passing clearance. Methods For Removing Snow Operating Tips Under ideal snow plowing conditions, 20 mph (32 km/h)should be maximum operating speed. The operatorshould be f...

General Maintenance Snowplows should be maintained in accordance with theplow manufacturer’s instructions. Whenever the plow isdisconnected from the vehicle, coat the exposed anglingcylinder rods with chassis lubricant. The lift cylindershould be extended upward and chassis lubricant ap-plied to the...

for recreational towing. Refer below for the proper trans-fer case Neutral shifting procedure for your vehicle. Recreational Towing Procedure — Manual ShiftTransfer Case — If Equipped Use the following procedure to prepare your vehicle forrecreational towing: CAUTION! It is necessary to follow these...

CAUTION! Damage to the automatic transmission may occur ifthe transmission is shifted into P (PARK) with thetransfer case in N (NEUTRAL) and the engine RUN-NING. With the transfer case in N (NEUTRAL)ensure that the engine is OFF prior to shifting thetransmission into P (PARK) Returning to Normal Ope...

CAUTION! • Do not use a bumper mounted clamp-on tow baron your vehicle. The bumper face bar will bedamaged. • Do not disconnect the rear driveshaft becausefluid will leak from the transfer case and damagethe internal parts. Recreational Towing Procedure — ElectronicShift Transfer Case — If Equipped ...

If you experience unusual vibration after driving in mud,slush or similar conditions, check the wheels for im-pacted material. Impacted foreign material can cause awheel imbalance. Removing the foreign material fromthe wheels will correct the situation. TRACTION When driving on wet or slushy roads, ...

WHAT TO DO IN EMERGENCIES CONTENTS m Hazard Warning Lights . . . . . . . . . . . . . . . . . . 294 m Adding Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . 295 m Jack Location . . . . . . . . . . . . . . . . . . . . . . . . . . 296 ▫ Removal (All Models) . . . . . . . . . . . . . . . . . . ...

HAZARD WARNING LIGHTS The Hazard Warning switch is mounted on the top of thesteering column as shown in the illustration. To engage the Hazard Warning lights, depress the buttonon the top of the steering column. When the HazardWarning switch is activated, all directional turn signals will flash off ...

ADDING FUEL The fuel tank filler tube has a restricting door about 2inches (50 mm) inside the opening. If using a portablefuel container, it should have a flexible nozzle longenough to force open the restricting door. WARNING! A fire may result if gasoline is pumped into aportable container that is ...

JACK LOCATION Removal (All Models) The jack and jack tools are stored under the frontpassenger seat. Lift the flap on the side of the seat foraccess. Remove the jack and tools by removing the wing bolt andsliding the assembly from under the seat. 1500 Model Vehicles 296 WHAT TO DO IN EMERGENCIES

Reinstalling The Scissors-Type Jack And Tools(1500 Models) 1. Lower the jack all the way down by turning the jackturn-screw until the jack is snug. 2. Position the jack and tool bag (unrolled). Make surethe lug wrench is under the jack near the jack turn-screw. Turn Screw and Lug Wrench Position 298...

4. Place the jack and tools in the storage position holdingthe jack by the jack turn-screw, slip the jack and toolsunder seat so that the bottom slot engages into thefastener on the floor and then secure to the floor panusing the wing bolt. Jack and Tools Tied Together 1500 Model Vehicles 300 WHAT T...

CHANGING A FLAT TIRE Removing The Spare Tire Remove the spare tire before attempting to jack the truck.Attach the wheel wrench to the jack extension tube. Insertthe tube through the access hole between the lowertailgate and the top of the bumper and into the winchmechanism tube. Rotate the wheel wre...

Tire Changing Procedure WARNING! Getting under a jacked-up vehicle is dangerous. Thevehicle could slip off the jack and fall on you. Youcould be crushed. Never get any part of your bodyunder a vehicle that is on a jack. Never start or runthe engine while the vehicle is on a jack. If you needto get u...

• Turn on the Hazard Warning Flasher. • Block both the front and rearof the wheel diagonally oppo-site the jacking position. Forexample, if the right frontwheel is being changed, blockthe left rear wheel. • Passengers should not remain in the vehicle when thevehicle is being jacked. Instructions WAR...

Place the jack under the axle as close to the tire aspossible with the drive tubes extending to the front.Connect the jack tube extension and wheel wrench. • For all trucks, when changing a rear wheel, as-semble the jack drive tube to the jack and connectthe drive tube to the extension tube. Place t...

Dual wheel models require a special heavy-duty lug nuttightening adapter (included with the vehicle) to cor-rectly tighten the lug nuts. Also, when it is necessary toremove and install dual rear wheels, use a proper vehiclelifting device. NOTE: When installing a spare tire as part of a dual rear whe...

Attach the wheel wrench to the extension tube. Rotate thewinch mechanism until the wheel is drawn into placeagainst the underside of the vehicle. Continue to rotateuntil you feel the winch mechanism slip or click 3 or 4times. It cannot be overtightened. Push against the tireseveral times to be sure ...

5. Connect the other cable, first to the negative terminalof the booster battery and then to the engine of thevehicle with the discharged battery. Make sure you havea good contact on the engine. WARNING! • Do not connect the cable to the negative post ofthe discharge battery. The resulting electrica...

MAINTAINING YOUR VEHICLE CONTENTS m Engine Compartment— 3.7L/4.7L . . . . . . . . . . . 322 m Engine Compartment— 5.7L . . . . . . . . . . . . . . . 323 m Onboard Diagnostic System (OBD II) . . . . . . . . . 324 m Emissions Inspection And MaintenancePrograms . . . . . . . . . . . . . . . . . . . . ....

ENGINE COMPARTMENT— 5.7L MAINTAINING YOUR VEHICLE 323 7

For states which have an I/M (Inspection andMaintenance) requirement, this check verifies thefollowing: the MIL (Malfunction Indicator Lamp) is functioning and is not on when the engine is running,and that the OBD (On Board Diagnostic) system is readyfor testing. Normally, the OBD system will be rea...

b. The MIL light will remain fully illuminated until thefirst engine crank or the key is turned off. This meansthat your vehicle’s OBD system is ready and you canproceed to the I/M station. If your OBD system is not ready, you should see yourdealer or repair facility. If your vehicle was recentlyser...

WARNING! You can be badly injured working on or around amotor vehicle. Do only that service work for whichyou have the knowledge and the proper equipment.If you have any doubt about your ability to performa service job, take your vehicle to a competentmechanic. REPLACEMENT PARTS Use of genuine Mopar...

WARNING! • Use only refrigerants and compressor lubricantsapproved by the manufacturer for your air condi-tioning system. Some unapproved refrigerants areflammable and can explode, injuring you. Otherunapproved refrigerants or lubricants can causethe system to fail, requiring costly repairs. • The a...

Engine Oil Checking Oil LevelTo assure proper lubrication of your vehicle’s engine, theengine oil must be maintained at the correct level. Thebest time to check the engine oil level is about 5 minutesafter a fully warmed up engine is shut off or beforestarting the engine after it has sat overnight. ...

Change Engine Oil CAUTION! Overfilling or underfilling the crankcase will causeoil aeration or loss of oil pressure. This could dam-age your engine. Road conditions as well as your kind of driving affect theinterval at which your oil should be changed. Check thefollowing to determine if any apply to...

Catalytic Converter The catalytic converter requires the use of unleaded fuelonly. Leaded gasoline will destroy the effectiveness of thecatalyst as an emission control device. Under normal operating conditions, the catalytic con-verter will not require maintenance. However, it is im-portant to keep ...

WARNING! A hot exhaust system can start a fire if you park overmaterials that can burn. Such materials might begrass or leaves coming into contact with your ex-haust system. Do not park or operate your vehicle inareas where your exhaust system can contact any-thing that can burn. In unusual situatio...

plugged or sticking, replace with a new valve— do notattempt to clean the old PCV valve! Check the ventila- tion hoses for indications of damage, weepage or plug-ging with deposits. Replace if necessary. Maintenance Free Battery The top of the maintenance free battery is permanentlysealed. You will ...

WARNING! Battery fluid is a corrosive acid solution and canburn or even blind you. Don’t allow battery fluid tocontact your eyes, skin or clothing. Don’t lean over abattery when attaching clamps. If acid splashes ineyes or on skin, flush the area immediately withlarge amounts of water. Battery gas i...

WARNING! • Use only refrigerants and compressor lubricantsapproved by the manufacturer for your air condi-tioning system. Some unapproved refrigerants areflammable and can explode, injuring you. Otherunapproved refrigerants or lubricants can causethe system to fail, requiring costly repairs. • The a...

apparent, and/or the system is not functioning as antici-pated. Coordinate inspection efforts through a certifiedDaimlerChrysler Dealership. 9 WARNING! Fluid level should be checked on a level surface andwith the engine off to prevent injury from movingparts and to insure accurate fluid level readin...

Steering Linkage — Inspection Whenever the vehicle is hoisted, all steering linkagejoints should be inspected for evidence of damage. Ifseals are damaged, parts should be replaced to preventleakage or contamination of the grease. Lubricate thesteering linkage regularly according to the “MaintenanceS...

directed on the container, aids cleaning action, reducesthe freezing point to avoid line clogging, and is notharmful to paint or trim. Exhaust System The best protection against carbon monoxide entry intothe vehicle body is a properly maintained engine exhaustsystem. Whenever a change is noticed in ...

Cooling System Cooling System MaintenanceAt the intervals shown in the Maintenance SchedulesSection of the manual, the system should be drained,flushed and filled. InspectionCoolant protection checks should be made every 12months (prior to the onset of freezing weather, whereapplicable). If coolant ...

The radiator normally remains completely full, so there isno longer a need to remove the coolant pressure capexcept for checking coolant freeze point or replacementwith new antifreeze coolant. WARNING! Never add coolant to the radiator when the engine isoverheated. Do not loosen or remove pressure c...

When additional coolant is needed to maintain theproper level, add the recommended concentration ofantifreeze and water to the coolant bottle. Do not overfill. NOTE: Failure to follow the antifreeze concentration and replacement recommendations, or failure to useantifreeze formulated to prevent corr...

Disposal Of Used Engine CoolantUsed ethylene glycol based engine coolant is a regulatedsubstance requiring proper disposal. Check with yourlocal authorities to determine the disposal rules for yourcommunity. Do not store ethylene glycol-based enginecoolant in open containers or allow it to remain in...

Insure nylon tubing in these areas has not melted orcollapsed. Inspect all hose connections such as clamps and cou-plings to make sure they are secure and no leaks arepresent. Components should be replaced immediately if there isany evidence of wear or damage that could cause failure. Brake System P...

WARNING! Use of a brake fluid that may have a lower initialboiling point, or is unidentified as to specification,may result in sudden brake failure during hardprolonged braking. You could have an accident. WARNING! Overfilling the brake fluid reservoir can result inspilling brake fluid on hot engine...

Clutch Linkage If the clutch pedal linkage begins to squeak or grunt, theclutch pedal pivot bushings should be lubricated. Referto Recommended Fluids, Lubricants and Genuine Partsfor the correct lubricant type. Propeller Shaft Universal Joints Cross Type (No fittings) — Relubrication of this type of...

NOTE: The presence of water in the gear lubricant will result in corrosion and possible failure of differentialcomponents. Operation of the vehicle in water, as may beencountered in some off-highway types of service, willrequire draining and refilling the axle to avoid damage. Limited-Slip Different...

Lubricant Selection NV-3500 (5-Speed ManualTransmission — If Equipped)This transmission is filled with manual transmissionfluid at the factory. This fluid does not require periodicchanging. If it is necessary to add or change fluid in thistransmission refer to Recommended Fluids, Lubricantsand Genui...

To check the automatic transmission fluid level properly,the following procedure must be used: 1. Operate the engine at idle speed and normal operatingtemperature. 2. The vehicle must be on level ground. 3. Fully apply the parking brake and press the brakepedal. 4. Place the gear selector momentaril...

Automatic Transmission Fluid and Filter ChangeTo obtain best performance and long life for automatictransmissions, the manufacturer recommends that theybe given regular maintenance service by an AuthorizedDodge Dealer or Service Center. It is important that proper lubricant is used in thetransmissio...

Selection of Lubricating Grease The National Lubricating Grease Institute (NLGI) hasdeveloped a symbol (Certification Mark) to aid thevehicle owner in the proper selection of grease for thelubrication of wheel bearings and chassis components.This symbol (an example is shown below) is located onthe g...

Noise Systems Maintenance Chart and Service Log Insert Month, Day, Year under column mileage closest to themileage at which service was performed.MILES 6,000 12,000 18,000 24,000 30,000 36,000 42,000 48,000 KILOMETERS 9 600 19 000 29 000 36 000 48 000 58 000 67 000 77 000 Exhaust system-inspectAir c...

• Avoid using abrasive compounds and power buffingthat may diminish the gloss or thin out the paintfinish. CAUTION! Do not use abrasive or strong cleaning materialssuch as steel wool or scouring powder, which willscratch metal and painted surfaces. Special Care • If you drive on salted or dusty road...

2. Remove the three (3) bolts from the headlight housing. NOTE: The lower bolt on the driver side headlight also retains the ambient temperature sensor between theheadlight assembly and the frame. 368 MAINTAINING YOUR VEHICLE

5. Pull the appropriate bulb straight from the bulb strip. • Top Bulb: Park/Turn/Hazard • Center Bulb: Stop/Park/Sidemarker • Bottom Bulb: Backup Lights 6. Reverse procedure for installation of bulbs and hous-ing. 7. While holding the taillight firmly in place, fasten thetop screw first. Center High...

Cab Top Clearance Lights — If Equipped 1. Remove the two screws from the top of the light. 2. Rotate the socket 1 ⁄ 4 turn and pull it from the light assembly. 374 MAINTAINING YOUR VEHICLE

3. Pull the bulb straight from it’s socket and replace. Tailgate ID Lights (Dual Rear Wheels) 1. Remove the two screws and housing and access thebulb sockets from the rear. MAINTAINING YOUR VEHICLE 375 7

2. Turn socket 1 ⁄ 4 turn counterclockwise to access the bulb. 3. Pull bulb straight out from socket. 4. Reverse procedure for installation of bulbs and hous-ing. 376 MAINTAINING YOUR VEHICLE

Fog Lights 1. Reach under the vehicle, unlock and twist connectorcounterclockwise 1 ⁄ 4 turn and remove connector and bulb from housing. 2. Pull bulb straight from the connector. 3. Reverse procedure for installation of bulbs and hous-ing. 378 MAINTAINING YOUR VEHICLE

Chassis Component Fluids, Lubricants and Genuine Parts. Automatic Transmission Mopar t ATF+4, Automatic Transmission Fluid Transfer Case Mopar t ATF+4, Automatic Transmission Fluid Manual Transmission Fluid NV 3500 Mopar t “Manual Transmission Fluid” P/N 4874464. Manual Transmission Fluid NV 4500 75...

MAINTENANCE SCHEDULES CONTENTS m Emission Control System Maintenance . . . . . . . . 384 m Maintenance Schedules . . . . . . . . . . . . . . . . . . . 384 ▫ Schedule “B” . . . . . . . . . . . . . . . . . . . . . . . . 387 ▫ Schedule “A” . . . . . . . . . . . . . . . . . . . . . . . . 397 8 M A I N T...

EMISSION CONTROL SYSTEM MAINTENANCE The “Scheduled” maintenance services, listed in boldtype in this section (Section 8) must be done at the times or mileages specified to assure the continued properfunctioning of the emission control system. These, and allother maintenance services included in this...

Schedule “B” Follow schedule “B” if you usually operate your vehicleunder one or more of the following conditions. • Day or night temperatures are below 32° F (0° C). • Stop and go driving. • Extensive engine idling. • Driving in dusty conditions. • Short trips of less than 10 miles (16 km). • More ...

Miles 3,000 6,000 9,000 12,000 15,000 (Kilometers) (5 000) (10 000) (14 000) (19 000) (24 000) Change engine oil and engine oil filter. X X X X X Lubricate outer tie rod ends 2500/3500 (4X4) mod-els only. X X Change rear axle fluid. X Change front axle fluid (4X4). X Inspect brake linings. X Inspect...

Miles 48,000 51,000 54,000 57,000 60,000 (Kilometers) (77 000) (82 000) (86 000) (91 000) (96 000) Change engine oil and engine oil filter. X X X X X Lubricate outer tie rod ends 2500/3500 (4X4) mod-els only. X X X Drain and refill transfer case fluid (4X4). X Change rear axle fluid. X Change front ...

Miles 63,000 66,000 69,000 72,000 75,000 (Kilometers) (101 000) (106 000) (110 000) (115 000) (120 000) Change engine oil and engine oil filter. X X X X X Lubricate outer tie rod ends 2500/3500 (4X4) mod-els only. X X Inspect engine air cleaner filter. X Change rear axle fluid. X Change front axle f...

Miles 105,000 108,000 111,000 114,000 117,000 120,000 (Kilometers) (168 000) (173 000) (178 000) (182 000) (187 000) (192 000) Drain and refill automatic tranmission fluidand change main sump filter (45RFE/545RFEonly). X * This maintenance is recommended by the manufactureto the owner but is not req...

Schedule “A” Miles 6,000 12,000 18,000 24,000 30,000 (Kilometers) (10 000) (19 000) (29 000) (38 000) (48 000) [Months] [6] [12] [18] [24] [30] Change engine oil and engine oil filter. X X X X X Check transfer case fluid level (4X4). X Lubricate outer tie rod ends 2500/3500 (4X4) mod-els only. X X X...

Miles 102,000 108,000 114,000 120,000 (Kilometers) (163 000) (173 000) (182 000) (192 000) [Months] [102] [108] [114] [120] Change engine oil and engine oil filter. X X X X Drain and refill transfer case fluid (4X4). X Flush and replace engine coolant, if not done at 60 mos. X Lubricate outer tie ro...

IF YOU NEED CONSUMER ASSISTANCE CONTENTS m Suggestions For Obtaining Service For YourVehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 404 ▫ Prepare For The Appointment . . . . . . . . . . . . 404 ▫ Prepare A List . . . . . . . . . . . . . . . . . . . . . . . . 404 ▫ Be Reasonable ...

Contract, and you require service after your manufactur-er’s new vehicle limited warranty expires, please refer toyour contract documents, and contact the person listed inthose documents. We appreciate that you have made a major investmentwhen you purchased your new vehicle. Your dealer hasalso made...

MOPAR T PARTS Mopar t fluids, lubricants, parts, and accessories are available from your dealer. They will help you keep yourvehicle operating at its best. REPORTING SAFETY DEFECTS In the 50 United States and Washington D.C.: If youbelieve that your vehicle has a defect which could causea crash or c...

PUBLICATION ORDER FORMS To order the following manuals, you may use either thewebsite or the phone numbers listed below. Visa, Mas-tercard, American Express, and Discover orders are ac-cepted. If you prefer mailing your payment, please callfor an order form. NOTE: A street address is required when o...

Climate Control . . . . . . . . . . . . . . . . . . . . . . . . . 185Clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 349 Clutch Linkage Maintenance . . . . . . . . . . . . . . . . 350Compact Disc Maintenanc...

Dipstick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 329Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 332 Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 333,381Filter Disposal . . . . . . . . . . . . . . . . . . . . . . . . 332Identification Logo . . ...

Spark Plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . 333Speed Control . . . . . . . . . . . . . . . . . . . . . . . . . . 109Speedometer . . . . . . . . . . . . . . . . . . . . . . . . . . . 145Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205 Automatic Transm...

Shifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208 Transmitter, Garage Door Opener . . . . . . . . . . . . 120Tread Wear Indicators . . . . . . . . . . . . . . . . . . . . 249 Trip Computer . . . . . . . . . . . . . . . . . . . . . . . . . . 114Trip Odometer . . . . . . . . . . ....