Dixon ZTR 5422 - Manual

SAFETY SAFETY SYMBOLS: SAFETY ALERT SYMBOL - When you see this symbol, BE ALERT to the potential for injury. Follow recommended safety precautions and safe operating practices. Danger indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. Warning i...

This cutting mower is capable of amputating hands and feet, and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. GENERAL OPERATION: * Read, understand, and follow all instructions in the manual and on the mower before starting. * Only al...

SAFETY SLOPE OPERATION: Slopes are a major factor related to loss-of-control and tip-over accidents, 'which can result in severe injury or death. All slopes require extra caution. -. If you cannot back up the slope or if you feel uneasy on it, do not mow it. DO Mow across the slope with your Dixon Z...

SAFETY CHILDREN: Tragic accidents can occur if the operator is not alert to the presence of children. Children are attracted to lawn mowers and the mowing activity. NEVER assume children will stay where they were last seen. Be alert to avoid accidents. • Keep children out of the mowing area and unde...

SPECIFICATIONS Model ZTR 5422 CHASSIS: 11 GA - rectangular tube BODY: Two piece - made of rotational molded polyethylene. Front body contains access panels for battery service and engine to mower deck belt removal. Rear body tilts up to allow service on the entire drive system. SEAT: Designed for op...

SEAT ADJUSTMENT INSTRUCTIONS Models ZTR 5422 - ZTR 5502 - ZTR 5601 : 1. Place parking brake in ON position. (Pull brake lever up) 2. Raise and push seat assembly and upper body rearward. 3. Loosen two front seat adjustment knobs, P/N 3978, and slide seat forward or backward to desired position. ~ 4....

CONTROLS PARKING BRAKE: The parking brake used on the 5000 Series Models is designed to hold the mower from moving and is not intended for use in stopping the mower while it is in motion. Engage parking brake before starting engine. Do not leave engine running for extended periods of time without th...

TO GO FORWARD: From neutral position, gently push both drive levers forward. To increase speed, move levers farther forward. TO GO BACKWARD: From neutral position, gently pull both drive levers toward you. TURNING: Turning is controlled by moving one drive lever slightly forward or rearward of the o...

CONTROLS BLADE DRIVE: Located on control panel, on operator's right. To engage the mower blades, lift switch up lightly and push forward. To disengage blades, pull switch backward. Switch is clearly marked "on and off". CIRCUIT BREAKER: Located on control panel, on operator's right. Protecti...

OPERATION INSTRUCTIONS The safe and successful operation of the 5000 Series Models will depend upon the operator having the correct knowledge of all controls used on the mower and making good judgements about the terrain to be mowed. NEVER allow anyone to operate the mower without complete knowledge...

OPERATION INSTRUCTIONS PARKING BRAKE SWITCH TEST: With parking brake in the OFF position, engine should not turn over or attempt to start when the key switch is moved to the start position. BLADE DRIVE SWITCH TEST: (5000 Series) a. With electric blade drive switch turned ON and parking brake in the ...

OPERATION INSTRUCTIONS STARTING INSTRUCTIONS: Cold Engine 1 . Push choke control lever fully forward. 2. Push throttle control lever to 1/2 setting. 3. Insert ignition key and turn to "Start" position. When engine starts, release ignition key. Key will return to "Run" position. 4. On...

OPERATION INSTRUCTIONS STARTING INSTRUCTIONS: Engine has been operated. 1. Move throttle control lever to 1/4 to 1/2 setting. 2. Insert ignition key and turn to "Start" position. When engine starts, release ignition key. Key will return to "Run" position. 3. Move throttle control lev...

OPERATION INSTRUCTIONS M OWING WITH A MULCHING ATTACHMENT: Mulching or recycling the grass clippings requires a totally different mowing approach than would be normal when side discharging or bagging the grass. There may be instances or conditions where it is not possible to hide all of the recycled...

OPERATION INSTRUCTIONS SIDE DISCHARGE OF THE CLIPPING S: In order to achieve optimum performance when side discharging the grass clippings, please read and follow the tips listed below. Additional information can be found in the troubleshooting guide on page 41. CAUTION Be sure that deflector is pro...

CARE AND MAINTENANCE - 5000 SERIES MODELS This portion of the 5000 Series Models owners manual deals with normal service items which can be performed by the owner. Please remember that if you are in doubt as to the correct service procedures to be followed, these and other service situations can be ...

CARE AND MAINTENANCE - 5000 SERIES MODELS CUTTER BLADE MAINTENANCE: NOTE: Observe proper blade position prior to removal. 1 . Safely raise front of mower. 2. Hold or block blade from turning. CAUTION Wear heavy, thick gloves when holding onto cutter blade, avoid the sharp edge of the blade. NOTE: Be...

CARE AND MAINTENANCE - 5000 SERIES MODELS BELT TENSION ENGINE TO MOWER DECK BELT: Models ZTR 5422 & ZTR 5502 P/N 61 1 1 Model ZTR 5601 P/N 6939 MOWER DECK SERPENTINE BELT: Model ZTR 5422 P/N 6109 Model ZTR 5502 P/N 1300 Model ZTR 5601 P/N 6938 Refer to illustration for adjustment procedure. NOTE...

CARE AND MAINTENANCE - 5000 SERIES MODELS FUEL SHUT OFF VALVE: A fuel shut off valve is located at the bottom rear of each fuel tank. Always turn the valve to the "OFF" position when the mower is stored or not in use. LUBRICATION CHASSIS: Number of grease zerks used: (7) LOCATIONS: (1) each ...

CARE AND MAINTENANCE - 5000 SERIES MODELS CAUTION HOT oil may cause burns. Allow engine to cool before draining oil. C H A N G I N G T H E E N G INE OIL: 1 . The "snap lock" oil drain valve is located on the left side of the engine crankcase. 2. Place a suitable container under the drain val...

CARE AND MAINTENANCE - 5000 SERIES MODELS PROCEDURE FOR ELECTRIC CLUTCH ADJUSTMENT E l e c t r i c c l u t c h e s r e q u i r e p e r i o d i c A i r G a p a d j u s t m e n t s t o e x t e n d t h e l i f e o f t h e c l u t c h . L i s t e d b e l o w i s b o t h a n A i r G a p a d j u s t m e n...

CARE AND MAINTENANCE - 5000 SERIES MODELS HYDROSTATIC TRANSMISSION OIL AND FILTER SERVICE SERVICE INTERVALS: 1. Initial oil and filter service - 50 hours. 2. Every 250 hours thereafter. OIL REQUIREMENTS: Any high quality engine oil with an API classification of SG/CD is recommended. RECOMMENDED OIL ...

CARE AND MAINTENANCE - 5000 SERIES MODELS WHEELS AND TIRES: Correct tire pressure is important for correct operation of mower. Model ZTR 5422 Front Tires 1 1 X 4 X 4 Air Pressure 16-21 Ibs. Rear Tires 18 X 9.50 X 8 Air Pressure 8-14 Ibs. Models ZTR 5502 & ZTR 5601 Front Tires 11X4X5 Air Pressure...

STANDARD SERVICE PARTS LIST MODEL ZTR 5422: BLADES: Standard: P/N 6236 Hi-Lift: P/N 8688 BELTS: Engine To Mower Deck: P/N 61 1 1 Serpentine Belt: P/N 6109 Engine To T -Box: P/N 1714 T -Box To Hydros: P/N 1765 Grass Blower Belt: P/N 4983 MODEL ZTR 5502: BLADES: Standard: P/N 8689 Hi-Lift: P/N 9265 BE...

STANDARD SERVICE PARTS LIST KOHLER AIR AND OIL FILTER PART NUMBERS: Refer to engine manufacturers manual for recommendations regarding frequency of servic e required for engine oil changes and air filter maintenance. Protect your engine investment, use only original equipment filters. Model ZTR 5422...

TROUBLESHOOTING MOWER CUT QUALITY: There are many variables that can effect the cut quality of any riding mower. Type and conditions of grass, cut height setting, engine RPM and ground speed are some of the variables that interact creating differences in cut quality. Examination of one or more of th...

DIXON INDUSTRIES, INC A BLOUNT COMPANY AIRPORT INDUSTRIAL PARK P O B O X 1 5 6 9 COFFEYVILLE KS 67337 O945 3 1 6 2 5 1 2 O O O F A X 3 1 6 2 5 1 4 1 1 7 OWNER INFORMATION DATE PURCHASED MOWER MODEL NUMBER PURCHASED FROM Name Address MOWER SERIAL NUMBER DM- DATE OIL CHANGED: DATE ENGINE TUNED: