Page 3 - Contents
Contents IntRoDUCtIon................................................................ 5 General........................................................................ 5Driving.and.transport.on.Public.Roads....................... 5towing..................................................................
Page 5 - IntRoDUCtIon; Congratulations
IntRoDUCtIon 5 Congratulations Thank you for purchasing a Dixon ride-on mower. This machine is built for superior efficiency to rapidly mow primarily large areas. A control panel easily accessible to the operator and a hydrostatic transmission regulated by steering controls both contribute to the ma...
Page 6 - Good Service; Manufacturing Number; Code
IntRoDUCtIon 6 Good Service Dixon’s products are sold only in specialized retail stores with complete service. This ensures that you as a customer receive only the best support and service. Before the product is delivered, the machine has, for example, been inspected and adjusted by your retailer. S...
Page 7 - R N; IMPORTANT INFORMATION
sYMBoLs.AnD.DeCALs 7 R N These symbols are found on the machine and in the operator’s manual.Study them carefully so that you know what they mean. IMPORTANT INFORMATION Xxxx xxxxxx xxxxx xxxx xxxxxxxxx xxxxxx xxxxxxxxx. xx xxxxxxxx xxxx xxxxxx. Reverse Neutral Fast Slow Choke Fuel Warning! Parking B...
Page 9 - sAFetY; Safety Instructions; General Operation; Read, understand, and follow all instructions on
sAFetY 9 Safety Instructions These instructions are for your safety. Read them carefully. General Operation Read, understand, and follow all instructions on • the machine and in the manual before starting.Do not put hands or feet near rotating parts or • under the machine. Keep clear of the discharg...
Page 10 - Operate machine only in daylight or good artificial
sAFetY 10 Operate machine only in daylight or good artificial • light.Do not operate the machine while under the • influence of alcohol or drugs.Watch for traffic when operating near or crossing • roadways.Use extra care when loading or unloading the • machine into a trailer or truck.Always wear eye...
Page 11 - Personal Safety Equipment; Make sure that you have first aid equipment close; Slope Operation; Do not try to stabilize the machine by putting a
sAFetY 11 Personal Safety Equipment Make sure that you have first aid equipment close • at hand when using the machine.Never use the machine when barefoot. • Always wear protective shoes or boots, preferably • with steel toe caps.Always wear approved protective glasses or a full • visor when assembl...
Page 12 - Children; Never
sAFetY 12 8011-517 Never allow children to operate the machine 8011-518 Keep children away from work area Children Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will...
Page 13 - Safe Handling of Gasoline; Never remove gas cap or add fuel with the engine; There is risk for burns if touched.
sAFetY 13 8011-516 Never fill the fuel tank indoors Safe Handling of Gasoline To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Extinguish all cigarettes, cigars, pipes, and other • sources of ignition.Us...
Page 14 - General Maintenance; Never operate machine in a closed area.
sAFetY 14 8011-515 Never drive the machine in an enclosed space General Maintenance Never operate machine in a closed area. • Keep all nuts and bolts tight to be sure the • equipment is in safe working condition.Never tamper with safety devices. Check their • proper operation regularly.Keep machine ...
Page 15 - Use protective goggles.; Never work with the starter circuit if there is spilled
sAFetY 15 Sparking can occur when working with the battery and the heavy cables of the starter circuit. This can cause battery explosion, fire or eye injury. Sparking in this circuit can not occur after the chassis cable (normally negative, black) is removed from the battery. Use protective goggles....
Page 16 - Transport; The machine is heavy and can cause serious; Towing
sAFetY 16 IMPORTANT INFORMATION The parking brake is not sufficient to lock the machine in place during transport. Ensure that the machine is well fastened to the transport vehicle. Always reverse the machine onto the transport vehicle to avoid tipping it over. WARNING! Escaping hydraulic oil under ...
Page 17 - ContRoLs; Control Locations
ContRoLs 17 This operator’s manual describes the Dixon Zero Turn Rider. The rider is fitted with a Kohler 25 HP* four-stroke overhead valve engine. Transmission from the engine is made via belt-driven hydraulic pumps. Using the left and right steering controls, the flow is regulated and thereby the ...
Page 18 - Steering Control Levers
ContRoLs 18 8050-200 Steering controls Steering Control Levers The machine’s speed and direction are continuously variable using the two steering controls. The steering controls can be moved forward or backward about a neutral position. Furthermore, there is a neutral position, which is locked if th...
Page 19 - Throttle Control; mower performance and battery charging.; Parking Brake; Ignition Switch
ContRoLs 19 Throttle Control The throttle control regulates the engine speed and thereby the rate of rotation of the blades, assuming the blade switch is pulled out, see Engaging the Mower Deck.In order to increase or decrease the engine speed, the control is moved forward or back respectively.Avoid...
Page 20 - Choke Control; Blade Switch
ContRoLs 20 Choke Control The choke control is used for cold starts in order to provide the engine with a richer fuel mixture.For cold starts the control should be pushed to the ON position. WARNING! Gasoline is highly flammable. Observe caution and fill the tank outdoors (see the safety instruction...
Page 21 - Seat Adjustment Lever; Hour Meter; Cutting Height Adjuster
ContRoLs 21 Seat Adjustment Lever The seat can be adjusted lengthways. When making adjustments, the lever under the front edge of the seat is moved to the left (as seen by the driver in the seat), after which the seat can be moved backward or forward. 8011-441 Lengthways adjustment Hour Meter The ho...
Page 22 - Fuel Shut Off Valve; Tracking; the engine stopped
ContRoLs 22 Fuel Shut Off Valve The fuel shut off valve is located in the fuel line under the seat. Tilt seat forward for access. The fuel valve is ON when the valve is parallel to the fuel line. Rotate the valve ¼ turn clockwise to turn fuel OFF. 8050-010 Fuel shut off valve in the OPEN position. I...
Page 23 - Fuel Tank; Risk for burns if touched.
ContRoLs 23 Fuel Tank Read the safety instructions before refueling. The machine has one fuel tank, just behind the seat. The tank capacity is 5.7 gallons (22 liters). Make sure the fuel cap is properly tightened and the cap gasket is not damaged.The engine will run on a minimum of 85-octane unleade...
Page 24 - oPeRAtIon; Read the; Training; Steering; To move forward and backward; Manual; To turn to the right
oPeRAtIon 24 Read the Safety section and following pages, if you are unfamiliar with the machine. Training Zero turn mowers are far more maneuverable than typical riding mowers due to their unique steering capabilities.We suggest that this section be reviewed in its entirety prior to attempting to m...
Page 25 - Before Starting
oPeRAtIon 25 8061-010 Activate parking brake Before Starting Read the sections Safety Instructions and • Controls before starting the machine.Perform the daily maintenance before starting • (see Maintenance Schedule in the Maintenance section).Check that there is sufficient fuel in the fuel tank. • ...
Page 26 - Move the throttle to the middle position.
oPeRAtIon 26 Move the steering controls outward to the locked (outer) neutral position. Move the throttle to the middle position. 8061-017 Set the throttle 8061-021 Place controls in neutral position If the engine is cold, the choke lever should be pushed to the ON position. 8061-017 Set the choke c...
Page 27 - Press in and turn the ignition key to the start position
oPeRAtIon 27 8050-135 Turn to START position 8050-136 Release ignition to the RUN position 8050-010 Open the fuel valve Open the fuel valve. Press in and turn the ignition key to the start position When the engine starts, immediately release the ignition key back to the run position. IMPORTANT INFOR...
Page 28 - Battery; Jumper cables; Connect each end of the RED cable to the; To remove cables, reverse order; Remove BLACK cable first from chassis and then; Weak Battery
oPeRAtIon 28 8011-642 Jumper cable connection IMPORTANT INFORMATION Your mower is equipped with a 12-volt negative grounded system. The other vehicle must also be a 12-volt negative grounded system. Do not use your mower to start other vehicles. If your battery is too weak to start the engine, it sh...
Page 29 - Running; Release the parking brake by moving the lever; Select the cutting height with the cutting height
oPeRAtIon 29 WARNING! Ensure that no one is near mower when engaging blade control lever. Running Release the parking brake by moving the lever 1. downward. NOTE: The mower is equipped with an operator presence system. When the engine is running, any attempt by the operator to leave the seat without...
Page 30 - Operating On Hills; The slowest speed possible should be used
oPeRAtIon 30 WARNING! Do not drive up or down hills with slopes greater than 10 degrees. Do not drive across slopes. IMPORTANT INFORMATION When in reverse, control levers return to neutral when released. This may cause the mower to suddenly stop. Operating On Hills Read the Safety Instructions “Driv...
Page 31 - Mowing Tips; Observe and flag rocks and other fixed objects to
oPeRAtIon 31 Mowing Tips Observe and flag rocks and other fixed objects to • avoid collisions.Begin with a high cutting height and reduce it until • the desired mowing result is attained. The average lawn should be cut to 2½" (64 mm) during the cool season and over 3" (76 mm) during the hot ...
Page 32 - Stopping the Engine; Disengage the mower deck by despressing the; Move the steering controls outward.
oPeRAtIon 32 Stopping the Engine Allow the engine to idle a minute in order to attain normal operating temperature before stopping it, if it has been worked hard. Avoid idling the engine for longer periods, as there is a risk of the spark plugs fouling. Disengage the mower deck by despressing the • ...
Page 33 - Manual Transport; Pump Release Valves
oPeRAtIon 33 Manual Transport IMPORTANT INFORMATION Tighten the valve moderately. Do not overtighten the valve when closing. That can damage the valve seat. 8061-006 Pump release valve Pump Release Valves Pump release valves are located at the front and rear of the pump. They are used to release the...
Page 34 - MAIntenAnCe; Maintenance Schedule; Maintenance
MAIntenAnCe 34 Maintenance Schedule The following is a list of maintenance procedures that must be performed on the machine. For those points not described in this manual, visit an authorized service workshop. An annual service carried out by Check the parking brake ● Check the engine’s oil level (e...
Page 36 - To clean battery and terminals
MAIntenAnCe 36 2 2 1 Battery Your mower is equipped with a maintenance free battery that does not need servicing. However, periodic charging of the battery with an automotive type battery charger will extend its life. Keep battery and terminals clean. • Keep battery bolts tight. • Recharge at 6-10 a...
Page 37 - Safety System; Tire Pressures
MAIntenAnCe 37 Safety System The machine is equipped with a safety system that prevents starting or driving under the following conditions.The engine can only be started when:1. The mower deck is disengaged.2. The steering controls are in the outer, locked neutral position. 3. The driver is sitting ...
Page 38 - Deck Belt
MAIntenAnCe 38 V-belts Check every 100 hours of operation. Check for severe cracking and large nicks.NOTE: The belt will show some small cracks in normal operation.The belts are not adjustable. Replace belts if they begin to slip from wear. Deck Belt Park on a level surface. Apply parking brake. 1. ...
Page 39 - Cutting Blades
MAIntenAnCe 39 1 2 3 Cutting Blades In order to attain the best mowing effect, it is important that the blades are well sharpened and not damaged. Bent or cracked blades or blades with large nicks should be replaced. Damaged blades should be replaced when hitting obstacles that result in a breakdown...
Page 40 - Blade Replacement; Remove blade bolt by turning counterclockwise.; Install new or resharpened blade with stamped
MAIntenAnCe 40 WARNING! Blades are sharp. Protect your hands with gloves and/or wrap blades with a heavy cloth when handling. 2 1 3 Blade Replacement Remove blade bolt by turning counterclockwise. 1. IMPORTANT INFORMATION To ensure proper assembly, center hole in blade must align with star on cutter...
Page 41 - Adjusting the Mower Deck; Before performing any service or adjustment checklist:; Leveling; Wear heavy gloves. Turn each outer blade tip to
MAIntenAnCe 41 4 3 1 2 Adjusting the Mower Deck WARNING! Before performing any service or adjustment checklist: 1. Engage the parking brake. 2. Place the Blade switch in the disengaged position. 3. Turn ignition switch to “OFF” position and remove the key. 4. Make sure the blades and all moving part...
Page 42 - are properly adjusted when they; The
MAIntenAnCe 42 Anti-Scalp RollersAnti-scalp rollers are properly adjusted when they are just slightly off of the ground when the deck is at the desired cutting height in the operating position. Anti-scalp rollers then keep the deck in the proper position to help prevent scalping in most terrain cond...
Page 43 - Caster Wheels; Removal and installation of caster wheel; Pull the wheel out of the fork and take care of the; Cleaning
MAIntenAnCe 43 2 1 3 Caster Wheels Check every 200 hours. Check that wheels rotate freely. If wheels do not rotate freely take the unit to your dealer for service.Foam filled tires or solid tires will void the warranty. Removal and installation of caster wheel Remove nut (1) and caster bolt (2). 1. ...
Page 44 - LUBRICAtIon; General
LUBRICAtIon 44 General Remove the ignition key to prevent unintentional movements during lubrication.When lubricating with an oil can, it must be filled with engine oil.When lubricating with grease, unless otherwise stated, use a high grade molybdenum disulphide grease.For daily use, the machine sho...
Page 45 - Front Wheel Mount; Engine Lubrication; Deck Spindle
LUBRICAtIon 45 Front Wheel Mount Lubricate with a grease gun, one zerk for each wheel mount, until the grease is forced out.Use only good quality bearing grease.Grease from well-known brand names (petrochemical companies, etc.) usually maintains a good quality. Front Wheel Bearings Lubricate with a ...
Page 46 - Purging; Lack of power or drive after short term operation.; Hydraulic Pump; Fluid Change; Place an oil drain pan with a two gallon capacity; Disengage the brake if activated.
LUBRICAtIon 46 2 3 1 Purging Due to the effects air has on efficiency in hydrostatic drive applications, it is critical that it is purged from the system.These purge procedures should be implemented any time a hydrostatic system has been opened to facilitate maintenance or any additional oil has bee...
Page 47 - tRoUBLesHootInG; Problem
tRoUBLesHootInG 47 Problem Cause The engine will not start. Blade lever is engaged. • Steering controls are not locked in neutral • position.Driver is not sitting in driver’s seat. • Parking brake is not activated. • Battery is dead. • Contamination in carburetor or fuel line. • Fuel supply is close...
Page 49 - stoRAGe; Winter Storage; To ready the machine for storage, follow these steps:; Service
stoRAGe 49 Winter Storage At the end of the mowing season, the machine should be readied for storage (or if it will not be in use for longer than 30 days). Fuel allowed to stand for long periods of time (30 days or more) can leave sticky residues that can plug the carburetor and disrupt engine funct...
Page 50 - sCHeMAtIC
Page 51 - HEX HEAD CAP SCREWS; Torque Specifications
teCHnICAL.DAtA 51 HEX HEAD CAP SCREWS The torque values shown should be used as a general guideline when specific torque values are not given. U.S. Standard Hardware Grade SAE Grade 5 SAE Grade 8 Flangelock Screw w/Flangelock Nut Shank Size (Diameter in inches, fine or coarse thread) ft./lbs ft./lbs...
Page 54 - ConFoRMItY.CeRtIFICAtes; USA requirements
54 ConFoRMItY.CeRtIFICAtes USA requirements Labels are placed on the engine and/or in the engine compartment stating that the machine will fulfill the requirements. This is also applicable to special requirements for any of the states, (California emission rules etc.). Do not remove any of these lab...
Page 55 - WARRAntY; The following items are not covered by this warranty policy:; DIXON; RAM ULTRA 50, RAM ULTRA 60 & RAM ULTRA 72
55 WARRAntY DIXON WARRANTS ITS ZTR® MOWERS AGAINST DEFECTS IN MATERIAL AND WORKMANSHIP FOR THE PERIODS SET FORTH BELOW. THE SOLE REMEDY UNDER THIS WARRANTY IS REPLACEMENT OR REPAIR OF PARTS INCLUDING LABOR COSTS. THIS WARRANTY IS SUBJECT TO THE FOLLOWING CONDITIONS AND LIMITATIONS: 1. COMMERCIAL WAR...
Page 56 - Action; Delivery Service
56 seRVICe.JoURnAL Action Date, mtr reading, stamp, sign Delivery Service 1. Charge battery. 2. Adjust tire pressure of all wheels according to Technical Data. 3. Mount the steering controls in the normal position. 4. Connect the contact box to the cable for the seat’s safety switch. 5. Check that t...
Page 57 - After the First 10 Hours; Check the hydraulic system’s oil level.
57 seRVICe.JoURnAL Action Date, mtr reading, stamp, sign After the First 10 Hours 1. Change engine oil. 25-Hour Service 1. Check the fuel pump’s air filter. 2. Check the hydraulic system’s oil level. 3. Check the tire pressures. 4. Lubricate the belt adjuster, mower deck. 5. Lubricate the belt adjus...
Page 58 - Lubricate according to lubrication chart.
58 seRVICe.JoURnAL Action Date, mtr reading, stamp, sign 50-Hour Service 1. Perform the 25-hour service. 2. Clean/replace the air cleaner’s filter cartridge (paper filter) (shorter intervals for dusty operating conditions). 3. Change engine oil. 4. Lubricate according to lubrication chart. 5. Check/...
Page 59 - At Least Once Each Year; Replace the air filter’s paper cartridge.
59 seRVICe.JoURnAL Action Date, mtr reading, stamp, sign At Least Once Each Year 1. Clean the engine’s cooling air intake (25 hours). 2. Replace the air cleaner’s pre-filter (foam) (300 hours). 3. Replace the air filter’s paper cartridge. 4. Change the engine oil (50 hours). 5. Replace the engine oi...
