Page 2 - IMPORTANT: READ CAREFULLY
The Dixon ® ZTR ® Mower is both easy and fun to operate. However, any power mower must be operated properly to be safe. It is not a toy or a recreational vehicle. Before you start to use the mower: read the operator's manual carefully, and become completely familiar with the controls. The informatio...
Page 3 - INDEX
Page 3 INDEX SAFETY ................................................................. Pages 2 - 7WARRANTY POLICY ............................................ Page 8SPECIFICATIONS ................................................. Page 9SEAT ADJUSTMENT ............................................ Page...
Page 4 - RIDING LAWNMOWERS, IF IMPROPERLY OPERATED,; The most common causes of injury to the operator or bystander...; SAFETY
Page 4 RIDING LAWNMOWERS, IF IMPROPERLY OPERATED, CAN CAUSE SERIOUS INJURY OR DEATH The most common causes of injury to the operator or bystander... ...read and understand this manual to prevent injuries. SAFETY SAFETY SAFETY SAFETY SAFETY BLADE CONTACT RUN-OVER BACK-OVER TIP-OVER
Page 5 - Caution; Safety Alert Symbol; When you see this symbol,; BE ALERT; to the potential for injury.; Follow recommended safety precautions and safe; Danger
Page 5 SAFETY SY SAFETY SY SAFETY SY SAFETY SY SAFETY SYM M M M M BOLS BOLS BOLS BOLS BOLS Caution indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices. SAFETY SAFETY SAFETY SAFETY SAFETY Safe...
Page 6 - serious injury or death.
Page 6 GENERAL OPERATION: • Read, understand, and follow all instructions in the manual and on the mower before starting. • Only allow responsible adults, who are familiar with the instructions, to operate the mower. • Clear the area of objects such as rocks, toys, wire, etc., which could be picked ...
Page 7 - DO; which can result in severe injury or death.
Page 7 DO Mow across the slope with your Dixon ZTR - never up or down. Remove obstacles such as rocks, tree limbs, etc. Watch for holes, ruts or bumps. Uneven terrain could overturn the mower. Tall grass can hide obstacles. Use slow speed. Use extra care with grass catchers or other attachments. The...
Page 8 - Tragic accidents can occur if the operator is not alert to the
Page 8 Tragic accidents can occur if the operator is not alert to the presence of children. Children are attracted to lawn mowers and the mowing activity. NEVER assume children will stay where they were last seen. Be alert to avoid accidents. • Keep children out of the mowing area and under the watc...
Page 10 - DIXON PROTECTION PLUS TWO YEAR LIMITED WARRANTY POLICY
Page 10 WARRANTY: The Dixon Protection Plus Warranty term is for a period of two (2 ) years from date ofpurchase. DIXON ZTR MOWERS ARE WARRANTED AGAINST DEFECTS IN MATERIALS ANDWORKMANSHIP AND PROVIDES FOR REPLACEMENT OR REPAIR OF PARTS INCLUDING LABORCOSTS. THIS WARRANTY IS SUBJECT TO THE FOLLOWING...
Page 11 - SPECIFICATIONS
Page 11 SPECIFICATIONS Models ZTR 4423 & ZTR 4426 CHASSIS: Twin 12 gauge side frames and 7 gauge transmission and engine base plate. BODY: All body parts are made of high density polyethylene. Dent and corrosion resistant. Front body contains access panel for battery service. MOWER DECK: 13 GA s...
Page 12 - SEAT ADJUSTMENT INSTRUCTIONS
Page 12 1. Place parking brake in ON position. (Pull brake lever up) 2. Raise and push seat assembly forward. 3. Loosen five nuts, P/N 3205, and slide seat forward or backward to desired position. Retighten nuts, P/N 3205. DO NOT operate mower without seat adjustments properly tightened. 4 Raise and...
Page 13 - CONTROLS
Page 14 - TRANSMISSION DRIVE SYSTEM:; CAUTION; Engage parking brake before
Page 14 CONTROLS PARKING BRAKE: The parking brake is designed to hold the mower from moving and is not intended for use in stopping the mower while it is in motion. TRANSMISSION DRIVE SYSTEM: Allows the mower to turn on its own axis "Zero Turning Radius" Each lever controls one side of the m...
Page 15 - THROTTLE CONTROL LEVER:
Page 15 CONTROLS TO GO FORWARD: From neutral position, gently push both drive levers forward. To increase speed, move levers farther forward. TO GO BACKWARD: From neutral position, gently pull both drive levers toward you. TURNING: Turning is controlled by moving one drive lever slightly forward or ...
Page 16 - MOWER DECK CUT HEIGHT LIFT LEVER:
Page 16 CONTROLS MOWER DECK CUT HEIGHT LIFT LEVER: Located to the left of operator. Controls the cutting height. Seven positions of adjustment. Move lever in and forward to lower. Move lever in and back to raise. NOTE: Always use high for transport. CIRCUIT BREAKER: Protection of the electrical syst...
Page 17 - OPERATION INSTRUCTIONS; Towing; BEFORE OPERATING MOWER:
Page 17 OPERATION INSTRUCTIONS Safe and successful operation will depend upon the operator having the correct knowledge of all controls used on the mower and making good judgements about the terrain to be mowed. NEVER allow anyone to operate the mower without complete knowledge of all controls and t...
Page 18 - PARKING BRAKE SWITCH TEST:; TESTING OF SAFETY INTERLOCK SYSTEMS:; If Any Safety Check FAILS:
Page 18 OPERATION INSTRUCTIONS PARKING BRAKE SWITCH TEST: a) Place Parking Brake in OFF position b) Turn ignition switch to START Engine should not turn over or attempt to start. BLADE DRIVE SWITCH TEST: a) Place Parking Brake in ON position b) Engage blade drive switch c) Turn ignition switch to ST...
Page 19 - STARTING INSTRUCTIONS:
Page 19 OPERATION INSTRUCTIONS STARTING INSTRUCTIONS: 1. Parking brake must be on, and blade drive disengaged. 2. Move throttle control to "Choke" position if engine is cold, full throttle if warm. 3. Insert ignition key and turn to "Start" position. When engine starts, release ignit...
Page 20 - MOWING WITH A MULCHING ATTACHMENT:
Page 20 OPERATION INSTRUCTIONS MOWING WITH A MULCHING ATTACHMENT: Mulching or recycling the grass clippings requires a totally different mowing approach than would be normal when side discharging or bagging the grass. There may be instances or conditions where it is not possible to hide all of the r...
Page 21 - MOWING WITH A GRASS CATCHER ATTACHMENT
Page 21 OPERATION INSTRUCTIONS MOWING WITH A GRASS CATCHER ATTACHMENT : In order to achieve optimum performance when mowing with a grass catching attachment, please read and follow the tips listed below. 1. Some applications may require installation of an optional weight box on the front of the mowe...
Page 22 - SIDE DISCHARGE OF THE CLIPPINGS:
Page 22 OPERATION INSTRUCTIONS SIDE DISCHARGE OF THE CLIPPINGS: In order to achieve optimum performance when side discharging the grass clippings, please read and follow the tips listed below. Additional information can be found in the troubleshooting guide. 1. Set engine speed control to the wide o...
Page 23 - CARE AND MAINTENANCE; MAINTENANCE SCHEDULE:; Before performing any maintenance,
Page 23 ENGINE: For engine operating and maintenance information, refer to the engine operating and maintenance instructions furnished by the engine manufacturer, supplied with each mower. BATTERY: Check the fluid in the battery at frequent intervals. Keep fluid level above the plates in each cell, ...
Page 24 - CUTTER BLADE MAINTENANCE:; Wear heavy, thick gloves when holding onto cutter blade.
Page 24 CUTTER BLADE MAINTENANCE: NOTE: Observe proper blade position prior to removal. 1. Safely raise front of mower. 2. Hold or block blade from turning. 3. Loosen blade nut and remove blade. 4. When replacing blade, tighten blade nut securely. Refer to diagram. CAUTION CARE AND MAINTENANCE Wear ...
Page 25 - BELT TENSION; TRANSAXLE DRIVE BELT:; ENGINE TO MOWER DECK BELT:; MOWER DECK SERPENTINE BELT:
Page 25 CARE AND MAINTENANCE BELT TENSION TRANSAXLE DRIVE BELT: P/N 7650 No adjustment required. ENGINE TO MOWER DECK BELT: P/N 7725 No adjustment required. Correct belt tension is maintained through a fixed engine location and a spring loaded idler system. A pulsing movement of the belt idler will ...
Page 26 - MOWER DECK LEVELING PROCEDURE:
Page 26 CARE AND MAINTENANCE MOWER DECK LEVELING PROCEDURE: 1. Place mower on a smooth, level surface and check tire pressures to insure correct stance. Tires should be inflated as follows: Front: 16 - 21 lbs Rear: 8 - 14 lbs 2. Turn each outer blade tip to align with the deck in a side to side mann...
Page 28 - HOT oil may cause burns. Allow engine to cool before draining; CHANGING THE ENGINE OIL:; PLEASE DISPOSE OF USED OILS AT PROPER COLLECTION CENTERS.
Page 28 CARE AND MAINTENANCE CAUTION HOT oil may cause burns. Allow engine to cool before draining oil. CHANGING THE ENGINE OIL: 1. The "snap lock" oil drain valve is located on the left side of the engine crankcase on the Briggs & Stratton, and the right side of the Kohler. 2. Place a s...
Page 30 - DRIVE SYSTEM ADJUSTMENTS:; REAR CHAIN ADJUSTMENT:
Page 30 DRIVE SYSTEM ADJUSTMENTS: Due to both the complex nature of the transmission and the number of special tools required for service, adjustments should be entrusted to your dealer. There are a number of simple owner service items which greatly influence the performance of the drive system. 1. ...
Page 31 - PLEASE HELP PROTECT THE ENVIRONMENT BY AVOIDING ALL
Page 31 CARE AND MAINTENANCE WHEELS AND TIRES: Correct tire pressure is important for correct operation of mower. Front Tires 11 X 4.00 X 5 16-21 lbs. PSI Rear Tires 18 X 9.50 X 8 8-14 lbs. PSI NOTE: Check lug nuts periodically for tightness. ELECTRICAL SYSTEMS: Keep all connections clean and tight....
Page 32 - STANDARD SERVICE PARTS LIST; KOHLER FILTER PART NUMBERS:
Page 32 STANDARD SERVICE PARTS LIST BLADES: Lo-Lift: P/N 6236 Standard Hi-Lift: P/N 8688 BELTS: Engine To Mower Deck: P/N 7725 Serpentine Belt: P/N 6109 Engine To Transmission: P/N 2497 BRIGGS & STRATTON FILTER PART NUMBERS: Please refer to Briggs & Stratton Engine Operators Manual for corre...
Page 33 - TROUBLESHOOTING
Page 33 SITUATION CAUSES REMEDY Poor cut quality Ground speed too fast Reduce mowing speed Poor cut quality Incorrect engine to Install correct belt P/N 7725 mower deck belt Poor cut quality Engine RPM too low Increase engine RPM to maximum Poor cut quality Dull or bent blade Sharpen or replace as r...
Page 36 - NOTES
Page 38 - OWNER; DATE ENGINE TUNED:
DATE PURCHASED MOWER MODEL NUMBER MOWER SERIAL NUMBER PURCHASED FROM OWNER INFORMATION DATE OIL CHANGED: DATE ENGINE TUNED: DM- Address Name DIXON INDUSTRIES, INC. A BLOUNT International Inc. Co. PO BOX 1569 COFFEYVILLE KS 67337 0945 316 251 2000 FAX 316 251 4117
