Page 2 - IMPORTANT - READ CAREFULLY; See your dealer for warranty service, parts and repairs.
IMPORTANT - READ CAREFULLY The Dixon ® ZTR ® Mower is both easy and fun to operate. However, any power mower must be operated properly to be safe. It is not a toy or a recreational vehicle. Before you start to use the mower, read the operator's manual carefully and become completely familiar with th...
Page 3 - INDEX; Page 8
INDEX SAFETY ............................. ................. ........ Pages 2- WARRANTY POLICY ............................. ........ Page 8 SPECIFICATIONS ................................. ........ Page 9 SEAT ADJUSTMENT ............................. ........ Page CONTROLS ............................
Page 4 - SAFETY; RIDING LAWNMOWERS, IF IMPROPERLY OPERATED,; The most common causes of injury to the operator or bystander...
SAFETY RIDING LAWNMOWERS, IF IMPROPERLY OPERATED, CAN CAUSE SERIOUS INJURY OR DEATH The most common causes of injury to the operator or bystander... ...read and understand this manual to prevent injuries. Page 2
Page 5 - will; Warning; could; Caution; may
SAFETY ALERT SYMBOL - When you see this symbol, BE ALERT to the potential for injury. Follow recommended safety precautions and safe operating practices. Danger indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. Warning indicates a potentially ...
Page 6 - serious injury or death.
SAFETY This cutting mower is capable of amputating hands and feet, and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. GENERAL OPERATION: • Read, understand, and follow all instructions in the manual and on the mower before starting. • ...
Page 7 - which can result in severe injury or death.; DO NOT
SAFETY SLOPE OPERATION: Slopes are a major factor related to loss-of-control and tip-over accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. DO Mow across the slope with your Dixon ZTR -...
Page 8 - Tragic accidents can occur if the operator is not alert to the
SAFETY CHILDREN: Tragic accidents can occur if the operator is not alert to the presence of children. Children are attracted to lawn mowers and the mowing activity. NEVER assume children will stay where they were last seen. Be alert to avoid accidents. • Keep children out of the mowing area and unde...
Page 11 - SPECIFICATIONS
SPECIFICATIONS Model ZTR 5022 CHASSIS: 11 GA - rectangular tube BODY: Two piece - made of high-density polyethylene. Front body contains access panels for battery service and engine to mower deck belt removal. Rear body tilts up to allow service on the entire drive system. SEAT: Economically designe...
Page 12 - SEAT ADJUSTMENT INSTRUCTIONS; operate mower
SEAT ADJUSTMENT INSTRUCTIONS Model ZTR 5022: 1. Set parking brake. 2. Raise upper body. 3. Loosen two front seat adjustment knobs and slide seat forward or backward tc desired position. 4. Re-tighten front seat adjustment knobs. DO NOT operate mower without seat adjustments properly tightened. 5. Ca...
Page 13 - CONTROLS
Page 14 - TO SET PARKING BRAKE:; CAUTION
CONTROLS PARKING BRAKE: The parking brake used on the 5000 Series Models is designed to hold the mower from moving and is not intended for use in stopping the mower while it is in motion. Engage parking brake before starting engine Do not leave engine running for extended periods of time without the...
Page 15 - THROTTLE CONTROL LEVER:
CONTROLS TO GO FORWARD: From neutral position, gently push both drive levers forward. To increase speed, move levers farther forward. TO GO BACKWARD: From neutral position, gently pull both drive levers toward you. TURNING: Turning is controlled by moving one drive lever slightly forward or rearward...
Page 16 - MOWER DECK CUT HEIGHT LIFT LEVER:
BLADE DRIVE: CONTROLS Located on control panel, on operator's right. 1998 Models To engage blades: Slide switch to rear and flip up and forward. To disengage blades: Flip switch down. 1999 Models To engage blades: Pull switch up. To disengage blades: Push switch down. CIRCUIT BREAKER: Located on con...
Page 17 - OPERATION INSTRUCTIONS; NEVER; BEFORE OPERATING MOWER:; Read engine manufacturer's operating and maintenance
OPERATION INSTRUCTIONS The safe and successful operation of the 5000 Series Models will depend upon the operator having the correct knowledge of all controls used on the mower and making good judgements about the terrain to be mowed. NEVER allow anyone to operate the mower without complete knowledge...
Page 18 - PARKING BRAKE SWITCH TEST:; a. With electric blade drive switch turned ON; TESTING OF SAFETY INTERLOCK SYSTEMS:
OPERATION INSTRUCTIONS PARKING BRAKE SWITCH TEST: With parking brake in the OFF position, engine should not turn over or attempt to start when the key switch is moved to the start position. BLADE DRIVE SWITCH TEST: (5000 Series) a. With electric blade drive switch turned ON and parking brake in the ...
Page 19 - STARTING INSTRUCTIONS: Cold Engine
OPERATION INSTRUCTIONS STARTING INSTRUCTIONS: Cold Engine 1. Position choke control in ON position. 2. Position throttle control at 1/2 speed setting. 3. Insert ignition key and turn to "Start" position. When engine starts, release ignition key. Key will return to "Run" position. 4. ...
Page 20 - STARTING INSTRUCTIONS: Engine has been operated.; Always turn engine off when leaving mower.; A CAUTION
OPERATION INSTRUCTIONS STARTING INSTRUCTIONS: Engine has been operated. 1. Move throttle control to 1/4 to 1/2 setting. 2. Insert ignition key and turn to "Start" position. When engine starts, release ignition key. Key will return to "Run" position. 3. Move throttle control to FAST p...
Page 21 - MOWING WITH A MULCHING ATTACHMENT:
OPERATION INSTRUCTIONS MOWING WITH A MULCHING ATTACHMENT: Mulching or recycling the grass clippings requires a totally different mowing approach than would be normal when side discharging or bagging the grass. There may be instances or conditions where it is not possible to hide all of the recycled ...
Page 22 - MOWING WITH A GRASS CATCHER ATTACHMENT:
OPERATION INSTRUCTIONS MOWING WITH A GRASS CATCHER ATTACHMENT: In order to achieve optimum performance when mowing with a grass catching attachment, please read and follow the tips listed below: 1. Set engine speed control to the wide open or full setting. 2. Do Not Attempt To Cut Grass When It Is W...
Page 23 - SIDE DISCHARGE OF THE CLIPPINGS:; GRASS HEIGHT SUGGESTIONS:
OPERATION INSTRUCTIONS SIDE DISCHARGE OF THE CLIPPINGS: In order to achieve optimum performance when side discharging the grass clippings, please read and follow the tips listed below. Additional information can be found in the troubleshooting guide on page 40. Be sure that deflector is properly ins...
Page 25 - CARE AND MAINTENANCE; MAINTENANCE SCHEDULE:
CARE AND MAINTENANCE This portion of the 5000 Series Models owners manual deals with normal service items which can be performed by the owner. Please remember that if you are in doubt as to the correct service procedures to be followed, these and other service situations can be handled by a Dixon ZT...
Page 28 - LUBRICATION
CARE AND MAINTENANCE FUEL SHUT OFF VALVE: A fuel shut off valve is located at the bottom rear of each fuel tank. Always turn the valve to the "OFF" position when the mower is stored or not in use. LUBRICATION CHASSIS: LOCATIONS: SERVICE INTERVALS: RECOMMENDED GREASE: Number of grease zerks u...
Page 30 - PROTECT YOUR INVESTMENT:; PLEASE DISPOSE OF USED OILS AT PROPER COLLECTION CENTERS
CARE AND MAINTENANCE HOT oil may cause burns. Allow engine to cool before draining oil. CHANGING THE ENGINE OIL: 1. The "snap lock" oil drain valve is located on the left side of the engine crankcase. 2. Place a suitable container under the drain valve. The short piece of hose will help dire...
Page 32 - MOWER DECK LEVELING PROCEDURE:
CARE AND MAINTENANCE MOWER DECK LEVELING PROCEDURE: There are a total of (4) threaded adjusters which will control the attitude or pitch of the mower deck. The adjusters have lock nuts on the bottom which can be turned up or down to raise or lower the front and rear of the mower deck. Deck should be...
Page 37 - PROCEDURE FOR ELECTRIC CLUTCH ADJUSTMENT
CARE AND MAINTENANCE PROCEDURE FOR ELECTRIC CLUTCH ADJUSTMENT Electric clutches require periodic Air Gap adjustments for extended life. Listed below is both an Air Gap adjustment procedure and an Ohms test to check for a faulty coil within the clutch. No replacement parts are available to repair a f...
Page 38 - HYDROSTATIC TRANSMISSION OIL AND FILTER SERVICE
CARE AND MAINTENANCE HYDROSTATIC TRANSMISSION OIL AND FILTER SERVICE SERVICE INTERVALS: 1 . Initial oil and filter service - 50 hours. 2. Every 250 hours thereafter. OIL REQUIREMENTS: Any high quality engine oil with an API classification of SG/CD is recommended. RECOMMENDED OIL WEIGHT: Normal opera...
Page 40 - PLEASE HELP PROTECT THE ENVIRONMENT BY AVOIDING ALL
CARE AND MAINTENANCE WHEELS AND TIRES: Correct tire pressure is important for correct operation of mower. Air Pressure 16-21 Ibs. (Front) Air Pressure 8-14 Ibs. (Rear) NOTE: Check lug nuts periodically for tightness. ELECTRICAL SYSTEMS: Keep all connections clean and tight. CLEANING THE MOWER: Wash ...
Page 41 - STANDARD SERVICE PARTS LIST
STANDARD SERVICE PARTS LIST 42" DECK BLADES: LoLift: P/N 6236 Standard Hi-Lift: P/N8688 BELTS: Engine To Mower Deck: P/N6111 Serpentine Belt: P/N6109 Engine To T -Box: P/N 171 4(1 998 models) Engine To T -Box: P/N 7253(1 999 models) K 5 ' T-Box To Hydros: P/N 1765 50" DECK Grass Blower Belt:...
Page 42 - KOHLER AIR AND OIL FILTER PART NUMBERS:
STANDARD SERVICE PARTS LIST KOHLER AIR AND OIL FILTER PART NUMBERS: Refer to engine manufacturers manual for recommendations regarding frequency of service required for engine oil changes and air filter maintenance. Protect your engine investment, use only original equipment filters. Model ZTR 5022:...
Page 43 - TROUBLESHOOTING; SITUATION
TROUBLESHOOTING MOWER CUT QUALITY: There are many variables that can affect the cut quality of any riding mower. Type and conditions of grass, cut height setting, engine RPM and ground speed are some of the variables that interact creating differences in cut quality. Examination of one or more of th...
Page 46 - NOTES
Page 48 - Dixon and ZTR are registered trademarks of Dixon Industries, Inc.
WARNING: The Engine Exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. ® Dixon and ZTR are registered trademarks of Dixon Industries, Inc. DIXON INDUSTRIES, INC. A BLOUNT International Inc. Co. PO BOX 1569 COFFEYVI...
