Page 2 - IMPORTANT - READ CAREFULLY
2 IMPORTANT - READ CAREFULLY The Dixon ® ZTR ® mower is both easy and fun to operate. However, any power mowermust be operated properly to be safe. It isnot a toy or a recreational vehicle. Beforeyou start to use the mower, read thisOperator’s Manual carefully. It containsvaluable information that i...
Page 3 - TABLE OF CONTENTS; Page
3 TABLE OF CONTENTS Page SAFETY & WARNING...................................4-15 WARRANTY.......................................................16 SPECIFICATIONS............................................17 SEAT ADJUSTMENT.......................................18 CONTROLS..........................
Page 4 - SAFETY; Blade Contact; RIDING LAWN MOWERS,
SAFETY 4 Blade Contact Tip Over Run Over Back Over RIDING LAWN MOWERS, IF IMPROPERLY OPERATED CAN CAUSE SERIOUS INJURY OR DEATH Pictured below are the most common causes of injury tothe operator or bystander. Please read and understandthis manual to prevent injuries.
Page 5 - Safety Alert Symbol; When you see this symbol, BE ALERT; DANGER
SAFETY 5 Safety Alert Symbol When you see this symbol, BE ALERT to the potential for injury. Follow the recommended safety precautions and safe operating practices. DANGER (highlighted in red) indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. ...
Page 6 - WARNING; Failure to observe the following safety instructions
WARNING 6 Failure to observe the following safety instructions could result in serious injury or death. GENERAL OPERATION: Read, understand, and follow all instructions in thismanual and on the mower before starting. Only allow responsible adults, who are familiar with theinstructions, to operate th...
Page 7 - Mow only in daylight or good artificial light.
WARNING 7 GENERAL OPERATION (continued): Never leave a running mower unattended. Always turn offblades, set parking brake, stop engine and remove keybefore dismounting. Turn off blades when not mowing. Injury could occur fromcontact with moving parts. Under no circumstances should you place hands or...
Page 8 - Never; dismount mower without applying parking brake
WARNING 8 Never dismount mower without applying parking brake or stopping engine. Protect your eyes. Always wear safety goggles or safetyglasses with side shields when operating mower. Data indicates that operators, age 60 years and above,are involved in a large percentage of riding mower-related in...
Page 11 - DO NOT
WARNING 11 SLOPE OPERATION (continued): DO NOT Do not turn on slopes unless necessary, and then,turn slowly and gradually downhill, if possible. Rapiduphill turns may cause tip-over. Do not mow near drop-offs, ditches, or embank-ments. The mower could suddenly turn over if awheel is over the edge of...
Page 12 - Do not smoke while refueling or operating the mower.
WARNING 12 FIRE HAZARDS: Use extra care when handling gasoline and otherfuels. They are flammable and vapors are explosive. Store all fuel in approved containers specificallydesigned for that purpose. Allow engine to cool before refueling. Never removefuel cap or add fuel with engine running. Do not...
Page 14 - Be alert and turn mower off if a child enters the area.
WARNING 14 CHILDREN: Tragic accidents can occur if the operator is not alert to the presence of children. Children are attracted to lawn mowers and the mowing activity. NEVER assume children will stay where they were last seen. Be alert to avoid accidents. Keep children out of the mowing area and un...
Page 17 - SPECIFICATIONS
SPECIFICATIONS 17 SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE Additional information may be provided elsewhere in this manual. SpeedZTR™ 36, 38, 42 & 44 Chassis: 1-1/2 X 2 rectangle tube side frame Mower Deck: 38”/42”- 13 ga stamped 2 blade deck. 36”/44”- 11 ga fabricated construction w/ rei...
Page 18 - SEAT ADJUSTMENT INSTRUCTIONS; Loosen four bolts under seat plate, and slide
18 SEAT ADJUSTMENT INSTRUCTIONS 1. Raise seat assembly. 2. Loosen four bolts under seat plate, and slide seat to desired position. 3. Tighten seat bolts. DO NOT operate mower without seat bolts properly tightened. 4. Lower seat assembly.
Page 19 - CONTROLS; CONTROL LEVERS; Note: For access to the seat, move control levers to neutral
CONTROLS 19 CONTROL LEVERS Note: For access to the seat, move control levers to neutral position and swing them outward. TO GO FORWARD•From neutral position, gently push control levers for- ward. •To increase speed, move levers further forward. TO GO BACKWARDS•From neutral position, gently pull cont...
Page 20 - TO SET PARKING BRAKE:; TRANSMISSION DRIVE SYSTEM; CAUTION
CONTROLS 20 PARKING BRAKE: The parking brake is designed to holdthe mower from moving and is notintended for use in stopping themower while it is in motion. Theengine will stop if the parking brake isengaged while the control levers are inthe drive position. Engage parking brakebefore starting engin...
Page 21 - •Protection of the electrical system is by (1) 15 amp; THROTTLE CONTROL LEVER:; 4” model has a seperate choke cable.
CONTROLS 21 BLADE DRIVE: •Located on the control panel, on operator’s right.•To engage the mower blade, pull up on the switch.•To disengage mower blade, push down. CIRCUIT BREAKER: •Protection of the electrical system is by (1) 15 amp circuit breaker. •If circuit breaker trips, push button to reset....
Page 22 - MOWER DECK CUT HEIGHT LIFT LEVER:
CONTROLS 22 MOWER DECK CUT HEIGHT LIFT LEVER: •Use right foot to operate deck foot pedal at right front foot area. •To raise mower deck, push forward with right foot on top portion of foot pedal. When desired deck height isreached, push with right foot on lower portion of footpedal until the bottom ...
Page 23 - OPERATION INSTRUCTIONS; NEVER; BEFORE OPERATING MOWER:
OPERATION INSTRUCTIONS 23 The safe and successful operation of theSpeedZTR™ will depend upon the operator havingthe correct knowledge of all controls used on themower and making good judgements about theterrain to be mowed. NEVER allow anyone to operate the mower without complete knowledge of all co...
Page 24 - STARTING INSTRUCTIONS:
OPERATION INSTRUCTIONS 24 CAUTION Failure to follow these instructions mayresult in personal injury. STARTING INSTRUCTIONS: 1. Parking brake must be on, control levers in outward position and blade drive disengaged. 2. Position throttle to choke setting. NOTE: Engine may require partial choke settin...
Page 25 - TOWING TRAILERS AND OTHER
OPERATION INSTRUCTIONS 25 TOWING TRAILERS AND OTHER ATTACHMENTS: Towing a trailer or other attachment that is too heavycould damage the drive or cause the mower to becomeunstable. Limit loads to 250 pounds or less with thismower. TO FREE WHEEL MACHINE (Unlock Transmission): Always turn off engine be...
Page 26 - PARKING BRAKE SWITCH TEST:; TESTING OF SAFETY INTERLOCK SYSTEMS:
OPERATION INSTRUCTIONS 26 PARKING BRAKE SWITCH TEST: a) Swing control levers to outward positionb) Disengage blade drive switchc) Put parking brake in OFF positiond) Turn ignition switch to START Engine should not turn over or attempt to start. CONTROL LEVER SWITCH TEST: a) Disengage blade drive swi...
Page 27 - BLADE DRIVE SWITCH TEST:
OPERATION INSTRUCTIONS 27 TESTING OF SAFETY INTERLOCK SYSTEMS: BLADE DRIVE SWITCH TEST: a) Put parking brake in ON position.b) Swing control levers to outward position.c) Engage blade drive switch.d) Turn ignition switch to START. Engine should not turn over or attempt to start. SEAT SWITCH TEST: a)...
Page 28 - MOWING WITH A MULCHING ATTACHMENT:; Do not attempt to cut grass when it is wet.
OPERATION INSTRUCTIONS 28 MOWING WITH A MULCHING ATTACHMENT: Mulching or recycling the grass clippings requires atotally different mowing approach than would be normalwhen side discharging or bagging the grass. Theremay be instances or conditions where it is not possibleto hide all the recycled or m...
Page 29 - MOWING WITH A MULCHING ATTACHMENT; Keep the underside of the mower deck clean.
OPERATION INSTRUCTIONS 29 MOWING WITH A MULCHING ATTACHMENT (continued): 7. Keep the underside of the mower deck clean. Remove all grass and dirt build-up from theunderside of the pan, the baffles and deflectorsafter each use. Never, under any circumstances, should you place hands or feet under them...
Page 30 - MOWING WITH A GRASS CATCHER
OPERATION INSTRUCTIONS 30 MOWING WITH A GRASS CATCHER ATTACHMENT: In order to achieve optimum performance whenmowing with a grass catching attachment, pleaseread and follow the tips listed below. 1. Read and follow the installation instructions that are included with your grass catcher. 2. Set engin...
Page 31 - Some grass catching attachments require a
OPERATION INSTRUCTIONS 31 MOWING WITH A GRASS CATCHER ATTACHMENT (continued): 7. Maintain sharp blades throughout the cuttingseason. Some grass catching attachments require a “high-lift” blade. See your dealer for advice on thetype of blade(s) needed for your mower. 8. Some mowing applications/use o...
Page 32 - SIDE DISCHARGE OF THE CLIPPINGS:; Set engine speed control to the wide open or full
OPERATION INSTRUCTIONS 32 SIDE DISCHARGE OF THE CLIPPINGS: In order to achieve optimum performance when sidedischarging the grass clippings, please read and followthe tips listed below. Additional information can befound in the Troubleshooting guide. CAUTION To avoid personal injury, be sure that th...
Page 34 - Before performing any maintenance, turn off engine,; MAINTENANCE SCHEDULE
CARE AND MAINTENANCE 34 WARNING Failure to observe the following instructions may result in personal injury. Before performing any maintenance, turn off engine, allow to cool & remove key. Use extreme care when working on machinery. Do not wear watch or jewelry. Do not wear loose fitting clothes...
Page 35 - CARE AND MAINTENANCE; CUTTER BLADE MAINTENANCE:; Loosen blade bolt and remove
CARE AND MAINTENANCE 35 CUTTER BLADE MAINTENANCE: CAUTION Stop engine and remove ignition key forsafety. Wear heavy, thick gloves when holding ontocutter blade, avoid the sharp edge of the blade. Blades should be discarded when worn excessively. DANGEROUS! DO NOT USEBLADE IN THISC ONDITIO N! Whe n n...
Page 36 - •Charge battery if required.
CARE AND MAINTENANCE 36 ENGINE: For complete maintenance and operating information ofthe engine, please refer to the maintenance instructionsfurnished by the engine manufacturer included in yourZero Turn Radius mower information packet. BATTERY: This is a maintenance-free battery and the fluid level...
Page 38 - Engine to Mower Deck Belt:
CARE AND MAINTENANCE 38 BELTS : Check belts every 50 hours. Replace any belts found tobe in poor condition. BELT TENSION: Engine to Mower Deck Belt: 36” - P/N 1066938” - P/N 1413642” - P/N 6151544” - P/N 11305 To adjust tension of the mower deck drive belt, turnadjuster nut on threaded eyebolt. Turn...
Page 39 - MOWER DECK DRIVE
CARE AND MAINTENANCE 39 MOWER DECK DRIVE BELT TENSION ADJUSTMENT
Page 40 - The “Dapco” oil drain valve is located on the left side
CARE AND MAINTENANCE 40 CAUTION HOT oil may cause burns. Allowengine to cool before draining oil. CHANGING THE ENGINE OIL: 1. The “Dapco” oil drain valve is located on the left side of the engine crankcase. 2. Place a suitable container under the drain valve hose. 3. To drain, turn hex head valve st...
Page 41 - Clean any spilled oil from engine and chassis.
CARE AND MAINTENANCE 41 HOT oil may cause burns. Allowengine to cool before draining oil. OIL FILL: 1. Clean any spilled oil from engine and chassis. 2. Refill engine with type, and quantity of oil recom- mended by the engine manufacturer in engineliterature. NOTE: Engine oil changes on the SpeedZTR...
Page 42 - NEUTRAL ADJUSTMENT
CARE AND MAINTENANCE 42 NEUTRAL ADJUSTMENT DRIVE MACHINE UNTIL HYDROSTATIC TRANSMISSIONS HAVEWARMED UP. WITH ENGINE RUNNING AND THE PARKINGBRAKE OFF, SWING THE CONTROL LEVERS OUTWARD. IFMACHINE STARTS TO CREEP, FOLLOW THE INSTRUCTIONSBELOW. 1. Stop the engine, engage parking brake and raise rear of ...
Page 44 - MOWER DECK LEVELING PROCEDURE:
CARE AND MAINTENANCE 44 MOWER DECK LEVELING PROCEDURE: 1. Set the tire pressure on all four tires. 2. Move the mower to a hard, level surface and rotate front casters in the direction of forward travel. 3. Put the mower deck in the mid-range cut height position. 4. Rotate blades so the two outer bla...
Page 45 - Remove hairpin cotter from top of front L-Rods
CARE AND MAINTENANCE 45 DECK REMOVAL: 1. Remove mower deck drive belt. 2. Release spring from trailing rod (2 places). Remove hairpin cotter from the other end of trailing rods(2 places) and detach rods from deck. 3. Remove hairpin cotter from top of front L-Rods (2 places) and detach L-Rods from li...
Page 46 - Keep all connections clean and tight.; CLEANING THE MOWER:; The serial number is located on frame at rear of engine.
CARE AND MAINTENANCE 46 ELECTRICAL SYSTEMS: Keep all connections clean and tight. CLEANING THE MOWER: Wash mower periodically. Clean above and belowdeck. High pressure washing and alkaline based soaps cancause damage to bearings and other parts of themower. After washing your mower, start the engine...
Page 47 - BLADES; STANDARD SERVICE PARTS LIST
47 BLADES 36” Deck *Hi-Lift Fusion - P/N 11913 Standard Lift Fusion - 11949 Standard Lift - 1324 Hi-Lift Gator Fusion - 11914 Gator - 6895 38” Deck *Hi Lift Fusion - P/N 13925 Gator Fusion- P/N 13934 Hi-Lift - P/N 13932 42” Deck *Hi Lift Fusion - P/N 13926 Gator Fusion - P/N 13937 Hi-Lift - P/N 1393...
Page 49 - TROUBLESHOOTING
49 1. ENGINE WON’T TURN OVER Mower blades engaged- - - - - - - - - - - - - - - - - - - disengage bladesParking brake not on- - - - - - - - - - - - - - - - - - engage parking brakeCircuit breaker trips- - - - - - - - - - - - - - - - - - - - - - - - -reset breakerDead battery- - - - - - - - - - - - - ...
Page 50 - MOWER LOSES POWER OR TRANSMISSION OVERHEATS
50 TROUBLESHOOTING 6. ENGINE RUNS BUT MOWER WON’T MOVE FORWARD Drive belt broken or slipping- - - - - - - - - - - - - - - - replace drive beltTransmission oil low- - - - - - - - - - - - - - - - - - - - - - - - - - - - add oilDamaged transmission- - - - - - - - - - - - - - - - - - - - - -consult deal...
Page 51 - OWNER’S INFORMATION; Date of Purchase
OWNER’S INFORMATION Date of Purchase Mower Model Number Mower Serial Number Purchased From Name Address DATE OIL CHANGED DATE ENGINE TUNED Dixon Industries, Inc.~P.O. Box 1569~Coffeyville, Ks~620-251-2000~Fax 620-251-4117
