Page 2 - IMPORTANT: READ CAREFULLY; any power mower must be operated properly to be safe.
IMPORTANT: READ CAREFULLY The Dixon® ZTR® Mower is both easy and fun to operate. However, any power mower must be operated properly to be safe. It is not a toy or a recreational vehicle. Before you start to use the mower: read the operator's manual carefully, and become completely familiar with the ...
Page 3 - INDEX
4500 Series Part No. 5863 mn1/98 MY98 INDEX SAFETY ............................................................. Pages 1 - 6 WARRANTY POLICY ......................................... Page ........................................................................... 7 SPECIFICATIONS ......................
Page 4 - The most common causes of injury to the operator or bystander..
RIDING LAWNMOWERS, IF IMPROPERLY OPERATED, CAN CAUSE SERIOUS INJURY OR DEATH The most common causes of injury to the operator or bystander.. .read and understand this manual to prevent injuries. Page 1
Page 5 - SAFETY; SAFETY ALERT SYMBOL -; will; Warning; could; Caution; may
SAFETY SAFETY SYMBOLS: SAFETY ALERT SYMBOL - When you see this symbol, BE ALERT to the potential for injury. Follow recommended safety precautions and safe operating practices. Danger indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. Warning i...
Page 6 - serious injury or death.
This cutting mower is capable of amputating hands and feet, and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. GENERAL OPERATION: • Read, understand, and follow all instructions in the manual and on the mower before starting. • Only al...
Page 7 - DO NOT; Do not
SLOPE OPERATION: Slopes are a major factor related to loss-of-control and tip-over accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. DO Mow across the slope with your Dixon ZTR - never ...
Page 10 - DIXON PROTECTION PLUS TWO YEAR LIMITED WARRANTY POLICY
DIXON PROTECTION PLUS TWO YEAR LIMITED WARRANTY POLICY This warranty policy applies to all ZTR 4500 Series mowers purchased on or after September 1,1997. WARRANTY: The Dixon Protection Plus Warranty term is for a period of two (2) years from date of purchase. DIXON ZTR MOWERS ARE WARRANTED AGAINST D...
Page 11 - SPECIFICATIONS
SPECIFICATIONS Models ZTR 4515Band4515K CHASSIS: Twin 12 gauge side frames and 7 gauge transmission and engine base plate. BODY: All body parts are made of high density polyethylene. Dent and corrosion resistant. Front body contains access panel for battery service. MOWER DECKS: 36" Deck: 1 1 GA...
Page 12 - SEAT ADJUSTMENT INSTRUCTIONS; Raise and push seat assembly forward.; operate mower without seat adjustments properly tightened.
SEAT ADJUSTMENT INSTRUCTIONS Models ZTR 4515B & ZTR 4515K 1. Place parking brake in ON position. (Pull brake lever up) 2. Raise and push seat assembly forward. 3. Loosen five nuts, P/N 3205, and slide seat forward or backward to desired position. Re-tighten nuts, P/N 3205. DO NOT operate mower w...
Page 13 - CONTROLS
Page 14 - All controls are described from operators position:; not; TO SET PARKING BRAKE:
CONTROLS All controls are described from operators position: PARKING BRAKE: The parking brake used on the ZTR 4500 Series Models is designed to hold the mower from moving and is not intended for use in stopping the mower while it is in motion. The engine will stop if the parking brake is engaged whi...
Page 15 - TWIN FUNCTION THROTTLE CONTROL:
CONTROLS: TO GO FORWARD: From neutral position, gently push both drive levers forward. To increase speed, move levers farther forward. TO GO BACKWARD: From neutral position, gently pull both drive levers toward you. TURNING: Turning is controlled by moving one drive lever slightly forward or rearwar...
Page 16 - If circuit breaker trips, push button to reset.; MOWER DECK CUT HEIGHT LIFT LEVER:; Located to the left of operator.
CONTROLS: BLADE DRIVE: Located on control panel, on operator's right. To engage the mower blades, move switch to the rear and lift. To disengage blades, move switch backward. Switch is clearly marked "on and off". CIRCUIT BREAKER: Protection of the electrical system is by (1)15 amp circuit b...
Page 17 - OPERATION INSTRUCTIONS; NEVER; BEFORE OPERATING MOWER:; Read engine manufacturer's operating and maintenance
OPERATION INSTRUCTIONS The safe and successful operation of the ZTR 4500 Series Models will depend upon the operator having the correct knowledge of all controls used on the mower and making good judgements about the terrain to be mowed. NEVER allow anyone to operate the mower without complete knowl...
Page 18 - PARKING BRAKE SWITCH TEST:; TESTING OF SAFETY INTERLOCK SYSTEMS:
OPERATION INSTRUCTIONS PARKING BRAKE SWITCH TEST: a) Swing out control levers b) Disengage blade drive switch c) Put Parking brake in OFF position d) Turn ignition switch to START Engine should not turn over or attempt to start. CONTROL LEVER SWITCH TEST: a) Disengage blade drive switch b) Put parki...
Page 19 - Engage parking brake before starting engine.; STARTING INSTRUCTIONS:
OPERATION INSTRUCTIONS The Dixon ZTR requires only two drive levers to control braking, turning, speed, and direction. On initial operation, set throttle speed on slow & operate with mower blade "OFF". To avoid "over-controlling" the mower, use a light touch on the drive levers. ...
Page 20 - MOWING WITH A MULCHING ATTACHMENT:; Do Not Attempt To Cut Grass When It Is Wet.
OPERATION INSTRUCTIONS MOWING WITH A MULCHING ATTACHMENT: Mulching or recycling the grass clippings requires a totally different mowing approach than would be normal when side discharging or bagging the grass. There may be instances or conditions where it is not possible to hide all of the recycled ...
Page 21 - MOWING WITH A GRASS CATCHER ATTACHMENT:
OPERATION INSTRUCTIONS MOWING WITH A GRASS CATCHER ATTACHMENT: In order to achieve optimum performance when mowing with a grass catching attachment, please read and follow the tips listed below. 1. Some applications may require installation of an "Optional" weight box on the front of the mow...
Page 22 - SIDE DISCHARGE OF THE CLIPPINGS:; GRASS HEIGHT SUGGESTIONS:; Correct mowing height can reduce weeds and disease by 50 to 80%
OPERATION INSTRUCTIONS SIDE DISCHARGE OF THE CLIPPINGS: In order to achieve optimum performance when side discharging the grass clippings, please read and follow the tips listed below. Additional information can be found in the troubleshooting guide. Be sure that deflector is properly installed on t...
Page 23 - CARE AND MAINTENANCE; MAINTENANCE SCHEDULE:
CARE AND MAINTENANCE This portion of the ZTR 4500 Series Models owners manual deals with normal service items which can be performed by the owner. Please remember that if you are in doubt as to the correct service procedures to be followed, these and other service situations can be handled by a Dixo...
Page 24 - MOWER BLADE MAINTENANCE:; Observe proper blade position prior to removal.; Wear heavy, thick gloves when holding onto mower blade,
CARE AND MAINTENANCE MOWER BLADE MAINTENANCE: NOTE: Observe proper blade position prior to removal. 1. Safely raise front of mower. 2. Hold or block blade from turning. 3. Loosen blade nut and remove blade. Wear heavy, thick gloves when holding onto mower blade, avoid the sharp edge of the blade. 4....
Page 25 - No adjustment required.
CARE AND MAINTENANCE BELT TENSION: 42" DECK: ENGINE TO MOWER DECK BELT: P/N 5861 No adjustment required. Correct belt tension is maintained through a fixed engine location and a spring loaded idler system. A pulsing movement of the belt idler will be observed both during engagement of the electr...
Page 26 - FORWARD TRAVEL SPEED ADJUSTMENT; Drive machine until hydrostats have warmed up.
CARE AND MAINTENANCE FORWARD TRAVEL SPEED ADJUSTMENT 1. Drive machine until hydrostats have warmed up. 2. Drive on a smooth, level surface with both levers in top speed position. 3. If one side now drives slightly faster than the other, adjust lever stop washer P/N 5760 on that side to reduce forwar...
Page 27 - NEUTRAL ADJUSTMENT; do not contact the ground.
CARE AND MAINTENANCE NEUTRAL ADJUSTMENT DRIVE MACHINE UNTIL HYDROSTATS HAVE WARMED UP. WITH ENGINE RUNNING AND THE PARKING BRAKE OFF, SWING OUT THE CONTROL LEVERS. IF MACHINE STARTS TO CREEP, FOLLOW THE INSTRUCTIONS BELOW. 1. Stop the engine, engage parking brake, and raise rear of frame with jack o...
Page 28 - MOWER DECK LEVELING PROCEDURE:; Tires should be inflated as follows:
CARE AND MAINTENANCE MOWER DECK LEVELING PROCEDURE: 1. Place mower on a smooth, level surface and check tire pressures to insure correct stance. Tires should be inflated as follows: Front: 16-21 Ibs Rear: 8-14 Ibs 2. Turn each outer blade tip to align with the deck in a side to side manner. 3. Measu...
Page 29 - Place cut height lever in lowest cut position.
CARE AND MAINTENANCE 36" DECK REMOVAL 1. Place cut height lever in lowest cut position. 2. Loosen nut on belt idler shock mount until belt can be removed from electric clutch pulley on the bottom of the engine. 3. Remove hair pin cotter and washer from one end of deck support cross shaft. Note l...
Page 31 - Push; PLEASE DISPOSE OF USED OILS AT PROPER COLLECTION CENTERS.
CARE AND MAINTENANCE CHANGING THE ENGINE OIL: 1. The "snap lock" oil drain valve is located on the left side of the engine crankcase. 2. Place a suitable container under the drain valve. The fitting of a short piece of hose to the valve will help direct the oil. 3. Push the valve body in and...
Page 32 - Push the valve body in; manufacturer in engine literature.; PLEASE DISPOSE OF USED OILS AT PROPER COLLECTION CENTERS. -; Every 50 hours of operation
CARE AND MAINTENANCE OIL FILL: 1. Push the valve body in and twist into the detent notch. 2. Clean any spilled oil from engine and chassis. NOTE: 3. Refill engine with type, and quantity of oil recommended by the engine manufacturer in engine literature. Oil changes require replacement of the oil fi...
Page 33 - Rear Tires 18X8.50X8 Air Pressure 8-1 4 Ibs.; PLEASE HELP PROTECT THE ENVIRONMENT BY AVOIDING ALL
CARE AND MAINTENANCE WHEELS AND TIRES: Correct tire pressure is important for correct operation of mower. Front Tires 11X4.00X5 Air Pressure 16-21 Ibs. Rear Tires 18X8.50X8 Air Pressure 8-1 4 Ibs. NOTE: Check lug nuts periodically for tightness. ELECTRICAL SYSTEMS: Keep all connections clean and tig...
Page 34 - STANDARD SERVICE PARTS LIST; KOHLER FILTER PART NUMBERS:
STANDARD SERVICE PARTS LIST 36" DECK: BLADES: Standard: P/N 1324 Hi-Lift: P/N 1351 Right Side P/N 1352 LeftSide BELTS: Engine To Mower Deck: P/N 1300 Engine To Transmission: P/N 5768 42" DECK: BLADES: Standard Hi-Lift: P/N 8688 Lo-Lift: P/N 6236 BELTS: Engine To Mower Deck: P/N 5861 Serpenti...
Page 35 - TROUBLESHOOTING; SITUATION
TROUBLESHOOTING MOWER CUT QUALITY: There are many variables that can effect the cut quality of any riding mower. Type and conditions of grass, cut height setting, engine RPM and ground speed are some of the variables that interact creating differences in cut quality. Examination of one or more of th...
Page 38 - DATE PURCHASED
OWNER INFORMATION DIXON INDUSTRIES, INC. A BLOUNT International Inc. Co. PO BOX 1569 COFFEYVILLE KS 67337 0945 316251 2000 FAX 316 251 4117 DATE PURCHASED MOWER MODEL NUMBER MOWER SERIAL NUMBER PURCHASED FROM DATE OIL CHANGED: DATE ENGINE TUNED:
Page 39 - ©Dixon and ZTR are registered trademarks of Dixon Industries, Inc.
The Engine Exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. ©Dixon and ZTR are registered trademarks of Dixon Industries, Inc. DIXON INDUSTRIES, INC. A BLOUNT International Inc. Co. PO BOX 1569 COFFEYVILLE KS 673...
