Page 2 - any power mower must be operated properly to be safe.; IMPORTANT: READ CAREFULLY; See your dealer for warranty service, parts and repairs.
The Dixon ® ZTR ® Mower is both easy and fun to operate. However, any power mower must be operated properly to be safe. It is not a toy or a recreational vehicle. Before you start to use the mower: read the operator's manual carefully, and become completely familiar with the controls. The informatio...
Page 3 - INDEX
Page 3 INDEX SAFETY ............................................................ Pages 2 - 7WARRANTY POLICY ...................................... Page 8SPECIFICATIONS ........................................... Page 9SEAT ADJUSTMENT ...................................... Page 10CONTROLS ..............
Page 4 - RIDING LAWNMOWERS, IF IMPROPERLY OPERATED,; The most common causes of injury to the operator or bystander...; SAFETY
Page 4 RIDING LAWNMOWERS, IF IMPROPERLY OPERATED, CAN CAUSE SERIOUS INJURY OR DEATH The most common causes of injury to the operator or bystander... ...read and understand this manual to prevent injuries. SAFETY BLADE CONTACT RUN-OVER BACK-OVER TIP-OVER
Page 5 - SAFETY SYM BOLS; Caution; Safety Alert Symbol; Follow recommended safety precautions and safe; Danger
Page 5 SAFETY SYM BOLS Caution indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices. SAFETY Safety Alert Symbol When you see this symbol, BE ALERT to the potential for injury. Follow recommend...
Page 6 - serious injury or death.; WARNING
Page 6 SAFETY This cutting mower is capable of amputating hands & feet, and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. WARNING : The engine exhaust from this product contains chemicals known to the State of California to cause ...
Page 7 - which can result in severe injury or death.
Page 7 SLOPE OPERATION: Slopes are a major factor related to loss-of-control and tip-over accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. SAFETY DO Mow across the slope with your Dixo...
Page 11 - SPECIFICATIONS
Page 11 SPECIFICATIONS Models ZTR 4423 CHASSIS: Twin 12 gauge side frames and 7 gauge transmission and engine base plate. BODY: All body parts are made of high density polyethylene. Dent and corrosion resistant. Front body contains access panel for battery service. MOWER DECK: 13 GA stamped steel co...
Page 12 - SEAT ADJUSTMENT
Page 12 1 . Place parking brake in ON position. (Pull brake lever up) 2. Raise and push seat assembly forward. 3. Loosen five nuts, P/N 3205, and slide seat forward or backward to desired position.Retighten nuts, P/N 3205. DO NOT operate mower without seat adjustments properly tightened. 4 Raise and...
Page 13 - CONTROLS
Page 14 - TRANSMISSION DRIVE SYSTEM; TO SET PARKING BRAKE:
Page 14 CONTROLS PARKING BRAKE: The parking brake is designed to hold the mower from moving andis not intended for use in stopping the mower while it is in motion. TRANSMISSION DRIVE SYSTEM : Allows the mower to turn on its own axis "Zero Turning Radius" Each lever controls one side of the m...
Page 17 - OPERATION INSTRUCTIONS; BEFORE OPERATING MOWER:
Page 17 OPERATION INSTRUCTIONS Safe and successful operation will depend upon the operator having the correct knowledge of all controls used on the mower and making good judgements about the terrain to be mowed. NEVER allow anyone to operate the mower without complete knowledge of all controls and t...
Page 18 - TESTING OF SAFETY INTERLOCK SYSTEMS:; If Any Safety Check FAILS:
Page 18 OPERATION INSTRUCTIONS PARKING BRAKE SWITCH TEST: a) Place Parking Brake in OFF position b) Turn ignition switch to START Engine should not turn over or attempt to start. BLADE DRIVE SWITCH TEST: a) Place Parking Brake in ON position b) Engage blade drive switch c) Turn ignition switch to ST...
Page 19 - STARTING INSTRUCTIONS:; Release parking brake.
Page 19 OPERATION INSTRUCTIONS STARTING INSTRUCTIONS: 1. Parking brake must be on, and blade drivedisengaged. 2. Move throttle control to "Choke" position ifengine is cold, full throttle if warm. 3. Insert ignition key and turn to "Start"position. When engine starts, release ignition...
Page 20 - MOWING WITH A MULCHING ATTACHMENT:
Page 20 OPERATION INSTRUCTIONS MOWING WITH A MULCHING ATTACHMENT: Mulching or recycling the grass clippings requires a totally different mowing approach than would benormal when side discharging or bagging the grass. There may be instances or conditions where it is notpossible to hide all of the rec...
Page 21 - MOWING WITH A GRASS CATCHER ATTACHMENT:; CAUTION
Page 21 OPERATION INSTRUCTIONS MOWING WITH A GRASS CATCHER ATTACHMENT: In order to achieve optimum performance when mowing with a grass catching attachment, please readand follow the tips listed below. 1. Some applications may require installation of an optional weight box on the front of the mower ...
Page 22 - SIDE DISCHARGE OF THE CLIPPINGS:; GRASS HEIGHT SUGGESTIONS:; Be sure that deflector is properly installed on the discharge
Page 22 OPERATION INSTRUCTIONS SIDE DISCHARGE OF THE CLIPPINGS: In order to achieve optimum performance when side discharging the grass clippings, please read andfollow the tips listed below. Additional information can be found in the troubleshooting guide. 1. Set engine speed control to the wide op...
Page 23 - CARE AND MAINTENANCE; MAINTENANCE SCHEDULE:; Before performing any maintenance,
Page 23 ENGINE: For engine operating and maintenance information, refer to the engine operating andmaintenance instructions furnished by the engine manufacturer, supplied with eachmower. BATTERY: Check the fluid in the battery at frequent intervals. Keep fluid level above the plates in each cell, us...
Page 24 - CUTTER BLADE MAINTENANCE; Observe proper blade position prior to removal.; Wear heavy, thick gloves when holding onto cutter blade.; BE SURE BLADE IS CENTERED ON PILOT BEFORE
Page 24 CUTTER BLADE MAINTENANCE : NOTE: Observe proper blade position prior to removal. 1. Safely raise front of mower. 2. Hold or block blade from turning. 3. Loosen blade nut and remove blade. 4. When replacing blade, tighten blade nut securely. Refer to diagram. CAUTION CARE AND MAINTENANCE Wear...
Page 25 - BELT TENSION
Page 25 CARE AND MAINTENANCE BELT TENSION TRANSAXLE DRIVE BELT: P/N 7650 No adjustment required. ENGINE TO MOWER DECK BELT: P/N 7725 No adjustment required. Correct belt tension is maintained through a fixed engine location and aspring loaded idler system. A pulsing movement of the belt idler will b...
Page 26 - MOWER DECK LEVELING PROCEDURE:
Page 26 CARE AND MAINTENANCE MOWER DECK LEVELING PROCEDURE: 1. Place mower on a smooth, level surface and check tire pressures to insure correct stance. Tires should be inflated as follows: Front: 16 - 21 lbsRear: 8 - 14 lbs 2. Turn each outer blade tip to align with the deck in a side to side manne...
Page 28 - CHANGING THE ENGINE OIL:
Page 28 CARE AND MAINTENANCE CAUTION HOT oil may cause burns. Allow engine to cool before draining oil. CHANGING THE ENGINE OIL: 1. The "snap lock" oil drain valve is located on the left side of the enginecrankcase. 2. Place a suitable container under the drain valve. The fitting of a short ...
Page 29 - PLEASE DISPOSE OF USED OILS AT PROPER COLLECTION CENTERS.
Page 29 1. Push the valve body in and twist into the detent notch. 2. Clean any spilled oil from engine and chassis. 3. Refill engine with type, and quantity of oil recommended by the engine manufacturer in engine literature. PLEASE DISPOSE OF USED OILS AT PROPER COLLECTION CENTERS. PROTECT YOUR ENV...
Page 30 - DRIVE SYSTEM ADJUSTMENTS:; REAR CHAIN ADJUSTMENT:
Page 30 DRIVE SYSTEM ADJUSTMENTS: Due to both the complex nature of the transmission and the number of special toolsrequired for service, adjustments should be entrusted to your dealer. There are a number of simple owner service items which greatly influence the performanceof the drive system. 1. Fr...
Page 31 - PLEASE HELP PROTECT THE ENVIRONMENT BY AVOIDING ALL
Page 31 CARE AND MAINTENANCE WHEELS AND TIRES: Correct tire pressure is important for correct operation of mower. Front Tires 11 X 4.00 X 5 16-21 lbs. PSI Rear Tires 18 X 9.50 X 8 8-14 lbs. PSI NOTE: Check lug nuts periodically for tightness. ELECTRICAL SYSTEMS: Keep all connections clean and tight....
Page 32 - STANDARD SERVICE PARTS LIST; Protect; your engine investment, use only original equipment filters.
Page 32 STANDARD SERVICE PARTS LIST BLADES: Lo-Lift: P/N 6236 Standard Hi-Lift: P/N 8688 BELTS: Engine To Mower Deck: P/N 7725Serpentine Belt: P/N 6109 Engine To Transmission:P/N 2497 BRIGGS & STRATTON FILTER PART NUMBERS: Please refer to Briggs & Stratton Engine Operators Manual for correct...
Page 33 - TROUBLESHOOTING
Page 33 SITUATION CAUSES REMEDY Poor cut quality Ground speed too fast Reduce mowing speed Poor cut quality Incorrect engine to Install correct belt P/N 7725 mower deck belt Poor cut quality Engine RPM too low Increase engine RPM to maximum Poor cut quality Dull or bent blade Sharpen or replace as r...
Page 36 - NOTES
