Page 2 - IMPORTANT - READ CAREFULLY
2 IMPORTANT - READ CAREFULLY The Dixon ® ZTR ® mower is both easy and fun to operate. However, any power mowermust be operated properly to be safe. It isnot a toy or a recreational vehicle. Beforeyou start to use the mower, read thisOperator’s Manual carefully. It containsvaluable information that i...
Page 3 - TABLE OF CONTENTS; Page
3 TABLE OF CONTENTS Page SAFETY & WARNING....................................4-15 WARRANTY...................................................16-17 SPECIFICATIONS........................................18-19 SEAT ADJUSTMENT.........................................20 CONTROLS.........................
Page 4 - SAFETY; Blade Contact; RIDING LAWN MOWERS,
SAFETY 4 Blade Contact Tip Over Run Over Back Over RIDING LAWN MOWERS, IF IMPROPERLY OPERATED CAN CAUSE SERIOUS INJURY OR DEATH Pictured below are the most common causes of injury tothe operator or bystander. Please read and understandthis manual to prevent injuries.
Page 5 - Safety Alert Symbol; When you see this symbol, BE ALERT; DANGER
SAFETY 5 Safety Alert Symbol When you see this symbol, BE ALERT to the potential for injury. Follow the recommended safety precautions and safe operating practices. DANGER (highlighted in red) indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. ...
Page 6 - WARNING; Failure to observe the following safety instructions
WARNING 6 Failure to observe the following safety instructions could result in serious injury or death. GENERAL OPERATION: Read, understand, and follow all instructions in thismanual and on the mower before starting. Only allow responsible adults, who are familiar with theinstructions, to operate th...
Page 7 - Mow only in daylight or good artificial light.
WARNING 7 GENERAL OPERATION (continued): Never leave a running mower unattended. Always turn offblades, set parking brake, stop engine and remove keybefore dismounting. Turn off blades when not mowing. Injury could occur fromcontact with moving parts. Under no circumstances should you place hands or...
Page 8 - Never; dismount mower without applying parking brake
WARNING 8 Never dismount mower without applying parking brake or stopping engine. Protect your eyes. Always wear safety goggles or safetyglasses with side shields when operating mower. Data indicates that operators, age 60 years and above,are involved in a large percentage of riding mower-related in...
Page 11 - DO NOT
WARNING 11 SLOPE OPERATION (continued): DO NOT Do not turn on slopes unless necessary, and then,turn slowly and gradually downhill, if possible. Rapiduphill turns may cause tip-over. Do not mow near drop-offs, ditches, or embank-ments. The mower could suddenly turn over if awheel is over the edge of...
Page 12 - Do not smoke while refueling or operating the mower.
WARNING 12 FIRE HAZARDS: Use extra care when handling gasoline and otherfuels. They are flammable and vapors are explosive. Store all fuel in approved containers specificallydesigned for that purpose. Allow engine to cool before refueling. Never removefuel cap or add fuel with engine running. Do not...
Page 13 - To prevent fire and explosion caused by static electricity:
WARNING 13 FIRE HAZARDS (continued): To prevent fire or explosion, keep sparks and open flamesaway from battery. Keep electrical connections clean and tight. Inspect themoften. Loose connections and corrosion increase fire risk. Before disconnecting the negative ground cable, make sureall switches a...
Page 14 - Be alert and turn mower off if a child enters the area.
WARNING 14 CHILDREN: Tragic accidents can occur if the operator is not alert to the presence of children. Children are attracted to lawn mowers and the mowing activity. NEVER assume children will stay where they were last seen. Be alert to avoid accidents. Keep children out of the mowing area and un...
Page 18 - SPECIFICATIONS; 1 ga fabricated construction w/reinforcement
SPECIFICATIONS 18 SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE Additional information may be provided elsewhere in this manual. RAM Chassis: 1-1/2 X 3 rectangle tube side frame Mower Deck: 42” - 13 ga stamped 3 blade deck.44” & 50” - 11 ga fabricated construction w/reinforcement . Blade Drive...
Page 20 - SEAT ADJUSTMENT INSTRUCTIONS; Loosen four bolts under seat plate, and slide
20 SEAT ADJUSTMENT INSTRUCTIONS 42” Models 1. Raise seat assembly. 2. Loosen four bolts under seat plate, and slide seat to desired position. 3. Tighten bolts under seat plate. DO NOT operate mower without seat bolts properly tightened. 4. Lower seat assembly. 44” and 50” Models 1. Grasp seat slide ...
Page 21 - CONTROLS; CONTROL LEVERS; Note: For access to the seat, move control levers to neutral
CONTROLS 21 CONTROL LEVERS Note: For access to the seat, move control levers to neutral position and swing them outward. TO GO FORWARD•From neutral position, gently push control levers for- ward. •To increase speed, move levers further forward. TO GO BACKWARDS•From neutral position, gently pull cont...
Page 22 - TO SET PARKING BRAKE:; TRANSMISSION DRIVE SYSTEM; CAUTION
CONTROLS 22 PARKING BRAKE: The parking brake is designed to holdthe mower from moving and is notintended for use in stopping themower while it is in motion. Theengine will stop if the parking brake isengaged while the control levers are inthe drive position. Engage parking brakebefore starting engin...
Page 23 - •Protection of the electrical system is by (1) 15 amp; THROTTLE CONTROL LEVER:
CONTROLS 23 BLADE DRIVE: •Located on the control panel, on operator’s right.•To engage the mower blade, pull up on the switch.•To disengage mower blade, push down. CIRCUIT BREAKER: •Protection of the electrical system is by (1) 15 amp circuit breaker. •If circuit breaker trips, push button to reset....
Page 24 - MOWER DECK CUT HEIGHT LIFT LEVER:
CONTROLS 24 MOWER DECK CUT HEIGHT LIFT LEVER: •Use right foot to operate deck foot pedal at right front foot area. •To raise mower deck, push forward with right foot on top portion of foot pedal. When desired deck height isreached, push with right foot on lower portion of footpedal until the bottom ...
Page 25 - OPERATION INSTRUCTIONS; NEVER; BEFORE OPERATING MOWER:
OPERATION INSTRUCTIONS 25 The safe and successful operation of the RAMSeries will depend upon the operator having thecorrect knowledge of all controls used on the mowerand making good judgements about the terrain to bemowed. NEVER allow anyone to operate the mower without complete knowledge of all c...
Page 26 - STARTING INSTRUCTIONS:
OPERATION INSTRUCTIONS 26 CAUTION Failure to follow these instructions mayresult in personal injury. STARTING INSTRUCTIONS: 1. Parking brake must be on, control levers in outward position and blade drive disengaged. 2. Position throttle to 1/2 speed setting. If engine is cold, position choke lever t...
Page 27 - TOWING TRAILERS AND OTHER
OPERATION INSTRUCTIONS 27 TOWING TRAILERS AND OTHER ATTACHMENTS: Towing a trailer or other attachment that is too heavycould damage the drive or cause the mower to becomeunstable. Limit loads to 250 pounds or less with thismower. TO FREE WHEEL MACHINE (Unlock Transmission): Always turn off engine be...
Page 28 - PARKING BRAKE SWITCH TEST:; TESTING OF SAFETY INTERLOCK SYSTEMS:
OPERATION INSTRUCTIONS 28 PARKING BRAKE SWITCH TEST: a) Swing control levers to outward positionb) Disengage blade drive switchc) Put parking brake in OFF positiond) Turn ignition switch to START Engine should not turn over or attempt to start. CONTROL LEVER SWITCH TEST: a) Disengage blade drive swi...
Page 29 - BLADE DRIVE SWITCH TEST:
OPERATION INSTRUCTIONS 29 TESTING OF SAFETY INTERLOCK SYSTEMS: BLADE DRIVE SWITCH TEST: a) Put parking brake in ON position.b) Swing control levers to outward position.c) Engage blade drive switch.d) Turn ignition switch to START. Engine should not turn over or attempt to start. SEAT SWITCH TEST: a)...
Page 30 - MOWING WITH A MULCHING ATTACHMENT:; Do not attempt to cut grass when it is wet.
OPERATION INSTRUCTIONS 30 MOWING WITH A MULCHING ATTACHMENT: Mulching or recycling the grass clippings requires atotally different mowing approach than would be normalwhen side discharging or bagging the grass. Theremay be instances or conditions where it is not possibleto hide all the recycled or m...
Page 31 - MOWING WITH A MULCHING ATTACHMENT; Keep the underside of the mower deck clean.
OPERATION INSTRUCTIONS 31 MOWING WITH A MULCHING ATTACHMENT (continued): 7. Keep the underside of the mower deck clean. Remove all grass and dirt build-up from theunderside of the pan, the baffles and deflectorsafter each use. Never, under any circumstances, should you place hands or feet under them...
Page 32 - MOWING WITH A GRASS CATCHER
OPERATION INSTRUCTIONS 32 MOWING WITH A GRASS CATCHER ATTACHMENT: In order to achieve optimum performance whenmowing with a grass catching attachment, pleaseread and follow the tips listed below. 1. Read and follow the installation instructions that are included with your grass catcher. 2. Set engin...
Page 33 - Some grass catching attachments require a
OPERATION INSTRUCTIONS 33 MOWING WITH A GRASS CATCHER ATTACHMENT (continued): 7. Maintain sharp blades throughout the cuttingseason. Some grass catching attachments require a “high-lift” blade. See your dealer for advice on thetype of blade(s) needed for your mower. 8. Some mowing applications/use o...
Page 34 - SIDE DISCHARGE OF THE CLIPPINGS:; Set engine speed control to the wide open or full
OPERATION INSTRUCTIONS 34 SIDE DISCHARGE OF THE CLIPPINGS: In order to achieve optimum performance when sidedischarging the grass clippings, please read and followthe tips listed below. Additional information can befound in the Troubleshooting guide. CAUTION To avoid personal injury, be sure that th...
Page 36 - Before performing any maintenance, turn off engine,; MAINTENANCE SCHEDULE
CARE AND MAINTENANCE 36 WARNING Failure to observe the following instructions may result in personal injury. Before performing any maintenance, turn off engine, allow to cool & remove key. Use extreme care when working on machinery. Do not wear watch or jewelry. Do not wear loose fitting clothes...
Page 37 - CARE AND MAINTENANCE; CUTTER BLADE MAINTENANCE:; CAUTION Stop engine and remove ignition key; Hold or block blade from
CARE AND MAINTENANCE 37 CUTTER BLADE MAINTENANCE: CAUTION Stop engine and remove ignition key for safety. Wear heavy, thick gloveswhen holding onto cutter blade, avoidthe sharp edge of the blade. Blades should be discarded when worn excessively. DANGEROUS! DO NOT USEBLADE IN THISC ONDITIO N! Whe n n...
Page 38 - •Charge battery if required.
CARE AND MAINTENANCE 38 ENGINE: For complete maintenance and operating information ofthe engine, please refer to the maintenance instructionsfurnished by the engine manufacturer included in yourZero Turn Radius mower information packet. BATTERY: This is a maintenance-free battery and the fluid level...
Page 39 - Front tires; RECOMMENDED
CARE AND MAINTENANCE 39 TIRES: Correct tire pressure is essential for efficient operationof the mower. Check tire pressure periodically. Inflatetires to the pressure listed below. Front tires 11 x 4.00 - 5 16-21 lbs. Rear tires 42” 18 x 8.50 - 8 8-14 lbs. Rear tires 44-50” 18 x 9.50 - 8 8-14 lbs. Lu...
Page 41 - BELT TENSION
CARE AND MAINTENANCE 41 Id le r W el dm en t “L ” R od Id le r Sh oc k M ou nt H ex N ut Ti gh te n or L oo se n H ex N ut to a ch ie ve t hi s di m en si on 3/ 4” (4 2” /4 4” /5 0” S er pe nt in e) BELT TENSION MANUAL ADJUSTMENT 42”, 44” & 50”
Page 42 - The “Dapco” oil drain valve is located on the left side
CARE AND MAINTENANCE 42 CAUTION HOT oil may cause burns. Allowengine to cool before draining oil. CHANGING THE ENGINE OIL: 1. The “Dapco” oil drain valve is located on the left side of the engine crankcase. 2. Place a suitable container under the drain valve hose. 3. To drain, turn hex head valve st...
Page 43 - Clean any spilled oil from engine and chassis.
CARE AND MAINTENANCE 43 HOT oil may cause burns. Allowengine to cool before draining oil. OIL FILL: 1. Clean any spilled oil from engine and chassis. 2. Refill engine with type, and quantity of oil recom- mended by the engine manufacturer in engineliterature. NOTE: Engine oil changes on the RAM Seri...
Page 44 - NEUTRAL ADJUSTMENT
CARE AND MAINTENANCE 44 NEUTRAL ADJUSTMENT DRIVE MACHINE UNTIL HYDROSTATIC TRANSMISSIONS HAVEWARMED UP. WITH ENGINE RUNNING AND THE PARKINGBRAKE OFF, SWING THE CONTROL LEVERS OUTWARD. IFMACHINE STARTS TO CREEP, FOLLOW THE INSTRUCTIONSBELOW. 1. Stop the engine, engage parking brake and raise rear of ...
Page 45 - Illustration A
CARE AND MAINTENANCE 45 Illustration A Illustration B
Page 46 - MOWER DECK LEVELING PROCEDURE:
CARE AND MAINTENANCE 46 MOWER DECK LEVELING PROCEDURE: 1. Place mower on a smooth, level surface and check tire pressures to insure correct stance. Tires shouldbe inflated as follows. Front: 16 - 21 lbsRear: 8 - 14 lbs 2. Turn each outer blade tip to align with the deck in a side to side manner. 3. ...
Page 47 - Keep all connections clean and tight.; CLEANING THE MOWER:; The serial number is located on frame at rear of engine.
CARE AND MAINTENANCE 47 ELECTRICAL SYSTEMS: Keep all connections clean and tight. CLEANING THE MOWER: Wash mower periodically. Clean above and belowdeck. High pressure washing and alkaline based soaps cancause damage to bearings and other parts of themower. After washing your mower, start the engine...
Page 48 - Remove mower deck drive belt. To relieve belt
CARE AND MAINTENANCE 48 DECK REMOVAL: 1. Remove mower deck drive belt. To relieve belt tension, insert p/n 17689 link (at front of lift frame)into tab. Move deck lift pedal into the highest cutposition and latch in place. As a safety precaution,insert clevis pin in nearest hole at rear of foot pedal...
Page 49 - BLADES; STANDARD SERVICE PARTS LIST
49 BLADES ~42” Deck~ *Hi Lift Fusion - P/N 13920 Standard Lift Fusion - P/N 13940 Gator Fusion - P/N 13942 Hi-Lift - P/N 13938 Standard Lift - P/N 13939 ~44” Deck~ *Hi Lift Fusion - P/N 13918 Super Hi-Lift Fusion - P/N 13867 Standard Lift Fusion - P/N 13945 Gator Fusion - P/N 13947 Hi-Lift - P/N 139...
Page 51 - TROUBLESHOOTING
51 1. ENGINE WON’T TURN OVER Mower blades engaged- - - - - - - - - - - - - - - - - - - disengage bladesParking brake not on- - - - - - - - - - - - - - - - - - engage parking brakeCircuit breaker trips- - - - - - - - - - - - - - - - - - - - - - - - -reset breakerDead battery- - - - - - - - - - - - - ...
Page 52 - ENGINE RUNS BUT MOWER WON’T MOVE FORWARD; MOWER LOSES POWER OR TRANSMISSION OVERHEATS; ENGINE STALLS WHEN BLADES ARE ENGAGED
52 TROUBLESHOOTING 6. ENGINE RUNS BUT MOWER WON’T MOVE FORWARD Drive belt broken or slipping- - - - - - - - - - - - - - - - replace drive beltTransmission oil low- - - - - - - - - - - - - - - - - - - - - - - - - - - - add oilDamaged transmission- - - - - - - - - - - - - - - - - - - - - -consult deal...
Page 53 - NOTES
Page 55 - OWNER’S INFORMATION; Date of Purchase
OWNER’S INFORMATION Date of Purchase Mower Model Number Mower Serial Number Purchased From Name Address DATE OIL CHANGED DATE ENGINE TUNED Dixon Industries, Inc.~P.O. Box 1569~Coffeyville, Ks~620-251-2000~Fax 620-251-4117
Page 56 - Dixon® and ZTR® are registered trademarks of
Dixon® and ZTR® are registered trademarks of Dixon Industries, Inc. DIXON INDUSTRIES, INC.P.O. Box 1569Coffeyville, Ks 67337-0945620-251-2000 RAM Series Part No. 17823-106 The engine exhaust from this product containschemicals known to the State of California to causecancer, birth defects or other r...
