Page 2 - IMPORTANT - READ CAREFULLY
IMPORTANT - READ CAREFULLY The Dixon® ZTR® Mower is both easy and fun to operate. However, any power mower must be operated properly to be safe. It is not a toy or a recreational vehicle. Before you start to use the mower, read the operators manual carefully and become completely familiar with the ...
Page 3 - INDEX; Page
3 INDEX Page Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11 Warranty Policy. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Seat Adjustment Instructions. . . . . . ....
Page 4 - The most common causes of injury to the operator or bystander...; BLADE CONTACT; SAFETY
4 RIDING LAWN MOWERS, IF IMPROPERLY OPERATED, CAN CAUSE SERIOUS INJURY OR DEATH. The most common causes of injury to the operator or bystander... ...read and understand this manual to prevent injuries. BLADE CONTACT TIP OVER RUN OVER BACK OVER SAFETY
Page 5 - Safety Alert Symbol; When you see this symbol,; Follow recommended safety precautions
5 Safety Alert Symbol When you see this symbol, BE ALERT to the potential for injury. DANGER (highlighted in red) indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNING (highlighted in orange) indicates a potentially hazardous situation whi...
Page 12 - DIXON LIMITED WARRANTY POLICY
12 WARRANTY: Home Owner Application: Dixon ZTR Residential Hydro Units, used only at owners primary place of residence are warranted for a period of two (2) years from date of purchase. Commercial Application: defined as use other than, or in addition to, mowing at owners primary place of residenc...
Page 13 - SPECIFICATIONS
13 SPECIFICATIONS Model ZTR 4515, 4516 & 4518 CHASSIS: Twin 12 gauge side frames, 7 gauge transmission & engine base plate. BODY: All body parts made of high density polyethylene. Dent and corrosion resistant. MOWER DECK: 42 Deck: 13 GA Stamped Steel Construction-42 Cut Width 50 Deck: 11 ...
Page 14 - SEAT ADJUSTMENT INSTRUCTIONS; Raise and push seat assembly forward.
14 SEAT ADJUSTMENT INSTRUCTIONS Model ZTR 4515, 4516 & 4518 1. Raise and push seat assembly forward. 2. Loosen five nuts and slide seat forward or backward to desired position. 3. Re-tighten nuts. DO NOT operate mower without seat adjustments properly tightened. 4. Push seat assembly back to clo...
Page 15 - CONTROLS; CONTROL LEVERS; Note: The pressure required to operate the mower is very light.
15 CONTROLS CONTROL LEVERS Note: For access to the seat, move control levers to neutral position and swing them outward. TO GO FORWARD: • From neutral position, gently push both control levers forward. • To increase speed, move levers further forward. TO GO BACKWARD: • From neutral position, gently ...
Page 16 - TO SET PARKING BRAKE:
16 CONTROLS PARKING BRAKE: The parking brake is designed to hold the mower from moving and is not intended for use in stopping the mower while it is in motion. The engine will stop if the parking brake is engaged while the control levers are in the drive position. Engage parking brake before startin...
Page 17 - THROTTLE CONTROL LEVER :
17 CONTROLS BLADE DRIVE: • Located on the control panel, on operators right. • To engage the mower blade, pull up on the switch. • To disengage mower blade, push down. CIRCUIT BREAKER : • Protection of the electrical system is by (1) 15 amp circuit breaker. • If circuit breaker trips, push button t...
Page 18 - OPERATION INSTRUCTIONS; NEVER; BEFORE OPERATING MOWER:
18 OPERATION INSTRUCTIONS The safe and successful operation of the 4500 Series will depend upon the operator having the correct knowledge of all controls used on the mower and making good judgements about the terrain to be mowed. NEVER allow anyone to operate the mower without complete knowledge of ...
Page 19 - TOWING TRAILERS AND OTHER ATTACHMENTS:
19 OPERATION INSTRUCTIONS TOWING TRAILERS AND OTHER ATTACHMENTS: Towing a trailer or other attachment that is too heavy could damage the drive or cause the mower to become unstable. Limit loads to 250 pounds or less with this mower. TO FREE WHEEL MACHINE (Unlock Transmission): Always turn off engine...
Page 20 - TESTING OF SAFETY INTERLOCK SYSTEMS:; Engine should not turn over or attempt to start.
20 OPERATION INSTRUCTIONS TESTING OF SAFETY INTERLOCK SYSTEMS: PARKING BRAKE SWITCH TEST: a) Swing out control levers b) Disengage blade drive switch c) Put parking brake in OFF position d) Turn ignition switch to START Engine should not turn over or attempt to start. CONTROL LEVER SWITCH TEST: a) D...
Page 22 - CAUTION
22 OPERATION INSTRUCTIONS STARTING INSTRUCTIONS (4515 & 4516): 1. Parking brake must be on, control levers swung out, and blade drive disengaged. 2. Move throttle control to choke position if engine is cold, full throttle if warm. 3. Insert ignition key and turn to start position. When engin...
Page 24 - SIDE DISCHARGE OF THE CLIPPINGS:; Do Not Attempt To Cut Grass When It Is Wet.
24 OPERATION INSTRUCTIONS SIDE DISCHARGE OF THE CLIPPINGS: In order to achieve optimum performance when side discharging the grass clippings, please read and follow the tips listed below. Additional information can be found in the troubleshooting guide. CAUTION Be sure that the deflector is properly...
Page 25 - GRASS HEIGHT AND CUTTING SUGGESTIONS:
25 OPERATION INSTRUCTIONS GRASS HEIGHT AND CUTTING SUGGESTIONS: Do not attempt to cut grass when it is wet. If the grass is tall, place the mower deck cut height lever in the top or second notch. Initially overlap cutting swaths instead of a full swath with each pass. Some applications may require...
Page 26 - MOWING WITH A MULCHING ATTACHMENT:
26 OPERATION INSTRUCTIONS MOWING WITH A MULCHING ATTACHMENT: Mulching or recycling the grass clippings requires a totally different mowing approach than would be normal when side discharging or bagging the grass. There may be instances or conditions where it is not possible to hide all of the recycl...
Page 27 - MOWING WITH A MULCHING ATTACHMENT; Keep the Underside Of The Mower Deck Clean.
27 OPERATION INSTRUCTIONS MOWING WITH A MULCHING ATTACHMENT ( continued): 6. Keep the Underside Of The Mower Deck Clean. Remove all grass and dirt build-up from the underside of the pan, the baffles and deflectors after each use. 7. Alternate mower direction. This will evenly disperse the mulched gr...
Page 28 - MOWING WITH A GRASS CATCHER ATTACHMENT:
28 OPERATION INSTRUCTIONS MOWING WITH A GRASS CATCHER ATTACHMENT: In order to achieve optimum performance when mowing with a grass catching attachment, please read and follow the tips listed below. 1. Set engine speed control to the wide open or full setting. 2. Do Not Attempt To Cut Grass When It I...
Page 29 - Do Not; MOWING WITH A GRASS CATCHER ATTACHMENT
29 CAUTION • Watch for low hanging branches or other obstacles which might hit the catcher top while turning or backing the mower. • Use care when backing to avoid pushing the grass bags into the frame or hot exhaust muffler of the engine. • Disengage blade and stop engine prior to clearing grass ...
Page 30 - MAINTENANCE SCHEDULE
30 CARE AND MAINTENANCE CAUTION CAUTION CAUTION CAUTION CAUTION Bef Bef Bef Bef Before perf ore perf ore perf ore perf ore perfo r o r o r o r o r ming an ming an ming an ming an ming any maintenance y maintenance y maintenance y maintenance y maintenance, tur , tur , tur , tur , tur n off engine n ...
Page 31 - CARE AND MAINTENANCE; OFF SEASON BATTERY STORAGE:
31 CARE AND MAINTENANCE ENGINE: For complete maintenance and operating information of the engine, please refer to the maintenance instructions furnished by the engine manufacturer and included in your Zero Turn Radius mower information packet. BATTERY: • This is a maintenance-free battery and the fl...
Page 32 - CUTTER BLADE MAINTENANCE:
32 CARE AND MAINTENANCE CUTTER BLADE MAINTENANCE: CAUTION Stop engine and remove ignition key for safety. Wear heavy, thick gloves when holding onto cutter blade, avoid the sharp edge of the blade. Blades should be discarded when worn excessively. DANGEROUS!DO NOT USEBLADE IN THISCONDITION! When not...
Page 33 - Mower Deck Serpentine Belt; Mower Deck Serpentine Belt:
33 CARE AND MAINTENANCE BELTS: Check belts every 50 hours. Replace any belts found to be in poor condition. BELT TENSION: 42 Deck: Mower Deck Serpentine Belt P/N 6109 Manual adjustment. Refer to illustration below. Engine to Mower Deck Belt: P/N 5861 Auto tensioner with spring loaded idler. No adju...
Page 34 - NEUTRAL ADJUSTMENT
34 CARE AND MAINTENANCE NEUTRAL ADJUSTMENT DRIVE MACHINE UNTIL HYDROSTATS HAVE WARMED UP. WITH ENGINE RUNNING AND THE PARKING BRAKE OFF, SWING OUT THE CONTROL LEVERS. IF MACHINE STARTS TO CREEP, FOLLOW THE INSTRUCTIONS BELOW. 1. Stop the engine, engage parking brake and raise rear of frame with jack...
Page 36 - FORWARD TRAVEL SPEED ADJUSTMENT
36 CARE AND MAINTENANCE FORWARD TRAVEL SPEED ADJUSTMENT 1. Drive machine until hydrostats have warmed up. 2. Drive on a smooth, level surface with both levers in top speed position. 3. If one side now drives slightly faster than the other, adjust lever stop washer P/N 5760 on that side to reduce for...
Page 37 - MOWER DECK LEVELING PROCEDURE:
37 CARE AND MAINTENANCE MOWER DECK LEVELING PROCEDURE: 1. Place mower on a smooth, level surface and check tire pressures to insure correct stance. Tires should be inflated as follows. Front: 16 - 21 lbs Rear: 8 - 14 lbs 2. Turn each outer blade tip to align with the deck in a side to side manner. 3...
Page 39 - CHANGING THE ENGINE OIL:
39 CARE AND MAINTENANCE CHANGING THE ENGINE OIL: 1. The Dapco oil drain valve is located on the left side of the engine crankcase (Model 4515 & 4518) and on the right side of the engine crankcase (Model 4516). 2. Place a suitable container under the drain valve hose. 3. To drain, turn hex head...
Page 41 - Every 50 hours of operation
41 CARE AND MAINTENANCE LUBRICATION: CHASSIS: (5) grease zerks LOCATIONS: (1) each front wheel caster (1) each mower deck hub SERVICE INTERVALS: Every 50 hours of operation RECOMMENDED GREASE: Name brand wheel bearing or multi- purpose grease. Once per season or 50 hours of operation(3 pumps each) B...
Page 43 - STANDARD SERVICE PARTS LIST; BRIGGS & STRATTON AIR AND OIL FILTER PART NUMBERS:
43 STANDARD SERVICE PARTS LIST 42 Deck: Blades: Standard (Hi-Lift) - P/N 8688 Lo-Lift - P/N 6236 Belts: Engine to Mower Deck - P/N 5861 Serpentine - P/N 6109 Engine to Transmission - P/N 5768 50 Deck: Blades: Standard (Hi-Lift) - P/N 9444 Lo-Lift - P/N 9443 Belts: Engine to Mower Deck - P/N 7174 S...
Page 44 - TROUBLESHOOTING
44 1. ENGINE WONT TURN OVER Mower blades engaged- - - - - - - - - - - - - - - - - - - - - - -disengage blades Parking brake not on- - - - - - - - - - - - - - - - - - - - -engage parking brake Circuit breaker trips- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -reset breaker Dead batt...
Page 46 - NOTES
Page 47 - Name
47 OWNER INFORMATION Date Purchased _ ________________________________ Mower Model Number ____________________________ Mower Serial Number ____________________________ Purchased From ___ _____________________________ Name ________________________________ Address ________________________________ DATE...
Page 48 - Dixon® and ZTR® are registered trademarks of
ZTR®Mowers ZTR®Mowers ZTR®Mowers ZTR®Mowers ZTR®Mowers Dixon® and ZTR® are registered trademarks of Dixon Industries, Inc. DIXON INDUSTRIES, INC. a BLOUNT International Inc. Co. P.O. Box 1569 Coffeyville, Ks 67337-0945 620-251-2000 4500 Series 4515, 4516 & 4518 Part No. 13633-0702 W W W W WARNIN...
