Page 2 - IMPORTANT: READ CAREFULLY
Page 2 IMPORTANT: READ CAREFULLY The Dixon ® ZTR ® Mower is both easy and fun to operate. However, any power mower must be operated properly to be safe. It is not a toy or a recreational vehicle. Before you start to use the mower: read the operator's manual carefully, and become completely familiar ...
Page 3 - INDEX
INDEX SAFETY ............................................................. Pages 4 - 9WARRANTY POLICY ...................................... Page 10SPECIFICATIONS ........................................... Page 11SEAT ADJUSTMENT ...................................... Page 12CONTROLS ..................
Page 4 - SAFETY; RIDING LAWNMOWERS, IF IMPROPERLY OPERATED,; The most common causes of injury to the operator or bystander...
Page 4 ...read and understand this manual to prevent injuries. TIP-OVER BACK-OVER RUN-OVER B LADE CONTACT SAFETY RIDING LAWNMOWERS, IF IMPROPERLY OPERATED, CAN CAUSE SERIOUS INJURY OR DEATH The most common causes of injury to the operator or bystander...
Page 5 - SAFETY SYM BOLS; Safety Alert Symbol; When you see this symbol,; BE ALERT; to the potential for injury.; Danger
Page 5 SAFETY SAFETY SYM BOLS Safety Alert Symbol When you see this symbol, BE ALERT to the potential for injury. Follow recommended safety precautions and safe operating practices. Danger indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. Warn...
Page 6 - WARNING; This cutting mower is capable of amputating hands & feet,
Page 6 WARNING : The Engine Exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. This cutting mower is capable of amputating hands & feet, and throwing objects. Failure to observe the following safety instruction...
Page 7 - which can result in severe injury or death.; DO; DO NOT
Page 7 SAFETY SLOPE OPERATION: Slopes are a major factor related to loss-of-control and tip-over accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it! DO Mow across the slope with your Dixo...
Page 8 - Tragic accidents can occur if the operator is not alert to the; • Be alert and turn mower off if a child enters the area.
Page 8 SAFETY CHILDREN: Tragic accidents can occur if the operator is not alert to the presence of children. Children are attracted to lawn mowers and the mowing activity. NEVER assume children will stay where they were last seen. Be alert to avoid accidents. • Keep children out of the mowing area a...
Page 10 - DIXON LIMITED WARRANTY POLICY - 4500 SERIES
Page 10 WARRANTY: Home Owner Application: This Dixon Warranty term is for a period of two (2) years from date ofpurchase. Commercial Application: Dixon mowers used for commercial application are warranted for 90 days from thedate of purchase. Commercial use is specified as use other than, or in addi...
Page 11 - SPECIFICATIONS
Page 11 SPECIFICATIONS Models ZTR 4515B and 4516K CHASSIS: Twin 12 gauge side frames and 7 gauge transmission and engine base plate. BODY: All body parts are made of high density polyethylene. Dent and corrosion resistant.Front body contains access panel for battery service. MOWER DECKS: 42" Dec...
Page 12 - Raise and push seat assembly forward.
Page 12 SEAT ADJUSTMENT INSTRUCTIONS 1. Place parking brake in ON position. (Pull brake lever up) 2. Raise and push seat assembly forward. 3. Loosen five nuts, P/N 3205, and slide seat forward or backward to desired position.Retighten nuts, P/N 3205. DO NOT operate mower without seat adjustments pro...
Page 13 - CONTROLS; TO SET PARKING BRAKE:; CAUTION
Page 13 CONTROLS PARKING BRAKE: The parking brake is designed to hold the mower frommoving and is not intended for use in stopping the mowerwhile it is in motion. The engine will stop if the parkingbrake is engaged while the control levers are in the driveposition. TO SET PARKING BRAKE: The hand ope...
Page 15 - MOWER DECK CUT HEIGHT LIFT LEVER:
Page 15 BLADE DRIVE: Located on control panel, on operator's right. To engage the mower blades, pull up on theswitch. To disengage blades, push down. CIRCUIT BREAKER: Protection of the electrical system is by(1) 15 amp circuit breaker. If circuit breaker trips, push button to reset. If this conditio...
Page 16 - OPERATION INSTRUCTIONS; NEVER; Sound judgement by the operator will prevent accidents.; TOWING; Read and observe all safety instructions on your mower and in the
Page 16 OPERATION INSTRUCTIONS Safe and successful operation will depend upon the operator having the correct knowledge of all controls usedon the mower and making good judgements about the terrain to be mowed. NEVER allow anyone to operate the mower without complete knowledge of all controls and th...
Page 17 - TESTING OF SAFETY INTERLOCK SYSTEMS:
Page 17 OPERATION INSTRUCTIONS PARKING BRAKE SWITCH TEST: a) Swing out control leversb) Disengage blade drive switchc) Put Parking brake in OFF positiond) Turn ignition switch to START Engine should not turn over or attempt to start. CONTROL LEVER SWITCH TEST: a) Disengage blade drive switchb) Put p...
Page 18 - Engage parking brake before starting engine.; STARTING INSTRUCTIONS:; TO FREE WHEEL MACHINE:
Page 18 OPERATION INSTRUCTIONS CAUTION Engage parking brake before starting engine. STARTING INSTRUCTIONS: 1. Parking brake must be on, control levers swung out, andblade drive disengaged. 2. Move throttle control to "Choke" position if engine is cold, full throttle if warm. 3. Insert igniti...
Page 19 - MOWING WITH A MULCHING ATTACHMENT:
Page 19 OPERATION INSTRUCTIONS MOWING WITH A MULCHING ATTACHMENT: Mulching or recycling the grass clippings requires a totally different mowing approach than would be normalwhen side discharging or bagging the grass. There may be instances or conditions where it is not possibleto hide all of the rec...
Page 20 - MOWING WITH A GRASS CATCHER ATTACHMENT:
Page 20 OPERATION INSTRUCTIONS MOWING WITH A GRASS CATCHER ATTACHMENT: In order to achieve optimum performance when mowing with a grass catching attachment, please read and follow the tips listed below. 1. Some applications may require installation of an "Optional" weight box on the front of...
Page 21 - SIDE DISCHARGE OF THE CLIPPINGS:; GRASS HEIGHT SUGGESTIONS:
Page 21 OPERATION INSTRUCTIONS SIDE DISCHARGE OF THE CLIPPINGS: I n order to achieve optimum performance when side discharging the grass clippings, please read and follow the tips listed below. Additional information can be found in the troubleshooting guide. 1. Set engine speed control to the wide ...
Page 22 - CARE AND MAINTENANCE; MAINTENANCE SCHEDULE:
Page 22 CARE AND MAINTENANCE This portion of the owners manual deals with normal service items which can be performed by the owner. Pleaseremember that if you are in doubt as to the correct service procedures to be followed, these and other service situationscan be handled by a Dixon ZTR dealer who ...
Page 23 - MOWER BLADE MAINTENANCE:; Observe proper blade position prior to removal.
Page 23 CARE AND MAINTENANCE MOWER BLADE MAINTENANCE: NOTE: Observe proper blade position prior to removal. 1. Safely raise front of mower. 2. Hold or block blade from turning. 3. Loosen blade nut and remove bla de. 4. When replacing blade, tighten blade nut securely. Refer to diagram. CAUTION Wear ...
Page 25 - FORWARD TRAVEL SPEED ADJUSTMENT; Drive machine until hydrostats have warmed up.
Page 25 CARE AND MAINTENANCE FORWARD TRAVEL SPEED ADJUSTMENT 1. Drive machine until hydrostats have warmed up. 2. Drive on a smooth, level surface with both levers in top speed position. 3. If one side now drives slightly faster than the other, adjust lever stop washer P/N 5760 on that side to reduc...
Page 26 - NEUTRAL ADJUSTMENT
Page 26 CARE AND MAINTENANCE NEUTRAL ADJUSTMENT DRIVE MACHINE UNTIL HYDROSTATS HAVE WARMED UP. WITH ENGINE RUNNING AND THEPARKING BRAKE OFF, SWING OUT THE CONTROL LEVERS. IF MACHINE STARTS TO CREEP,FOLLOW THE INSTRUCTIONS BELOW. 1. Stop the engine, engage parking brake, and raise rear of frame with ...
Page 27 - MOWER DECK LEVELING PROCEDURE:
Page 27 CARE AND MAINTENANCE MOWER DECK LEVELING PROCEDURE: 1. Place mower on a smooth, level surface and check tire pressures to insure correct stance. Tires should be inflated as follows: Front: 16 - 21 lbsRear: 8 - 14 lbs 2. Turn each outer blade tip to align with the deck in a side to side manne...
Page 29 - CHANGING THE ENGINE OIL:; OIL FILL
Page 29 CARE AND MAINTENANCE CAUTION HOT oil may cause burns. Allow engine to cool before draining oil. PLEASE DISPOSE OF USED OILS AT PROPER COLLECTION CENTERS. -PROTECT YOUR ENVIRONMENT- CHANGING THE ENGINE OIL: 1. The "Dapco" oil drain valve is located on the left side of the engine crank...
Page 30 - BRAKE SYSTEM
Page 30 CHASSIS: (7) grease zerks used on 42" & 50" LOCATIONS: (1) each front wheel caster tube and frontwheel hub. (1) each mower deck hub. SERVICE INTERVALS: Every 50 hours of operation RECOMMENDED GREASE: Name brand wheel bearing or multi-purpose grease Once per season or every 50 hou...
Page 31 - PLEASE HELP PROTECT THE ENVIRONMENT BY AVOIDING ALL
Page 31 CARE AND MAINTENANCE WHEELS AND TIRES: Correct tire pressure is important for correct operation ofmower. Front Tires 11 X 4.00 X 5 16-21 PSI Rear Tires 18 X 8.50 X 8 8-14 PSI NOTE: Check lug nuts periodically for tightness. ELECTRICAL SYSTEMS: Keep all connections clean and tight. CLEANING T...
Page 32 - STANDARD SERVICE PARTS LIST; Protect
Page 32 STANDARD SERVICE PARTS LIST 42" DECK: BLADES: Standard Hi-Lift: P/N 8688 Lo-Lift: P/N 6236 BELTS: Engine To Mower Deck: P/N 5861 Serpentine Belt: P/N 6109 Engine To Transmission: P/N 5768 50" DECK" BLADES: Standard Hi-Lift: P/N 9444 Lo-Lift: P/N 9443 BELTS: Engine To Mower Deck: ...
Page 33 - TROUBLESHOOTING
Page 33 Poor cut quality Poor cut quality Poor cut quality Poor cut quality Poor cut quality Poor cut quality Poor cut quality Poor cut quality TROUBLESHOOTING MOWER CUT QUALITY: There are many variables that can effect the cut quality of any riding mower. Type and conditions of grass,cut height set...
Page 36 - NOTES
