Page 2 - IMPORTANT - READ CAREFULLY
IMPORTANT - READ CAREFULLY The Dixon Z T R @ Mower is both easy and fun to operate. However, any power mower must be o p e r a t e d properly to be safe. It is not a toy or a recreational vehicle. Before you start to use the mower, read the operator's manual carefully, and become completely familiar...
Page 3 - INDEX
INDEX SAFETY.................................................................Pages 1 - 6 WARRANTY POLICY ............................................ Page 7 SPECIFICATIONS ................................................. Page 8 CONTROLS...........................................................Page...
Page 4 - CAN CAUSE SERIOUS INJURY OR DEATH; The most common causes of injury to the operator or bystander...; SAFETY; UPHILL
LA WNMOWERS, IF IMPROPERLY OPERATED, CAN CAUSE SERIOUS INJURY OR DEATH The most common causes of injury to the operator or bystander... SAFETY UPHILL THROWN OBJECTS BLADE CONTACT DOWNHILL Page 1
Page 5 - SAFETY ALERT SYMBOL -; Danger; will; Warning; could; Caution
SAFETY SYMBOLS: SAFETY ALERT SYMBOL - When you see this symbol, BE ALERT to the potential for injury. Follow recommended safety precautions and safe operating practices. Danger indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. , Warning indica...
Page 6 - serious injury or death.
This cutting mower is capable of amputating hands and feet, and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. GENERAL OPERATION: • R e a d , u n d e r s t a n d , a n d follow all instructions in the manual and on the mower before sta...
Page 7 - DO; DO NOT
SLOPE OPERATION: Slopes are a major factor related to loss-of-control and tip-over accidents, which can result in severe injury or death. All slopes require extra caution. DO Mow across the slope with your Dixon ZTR - never up or down. Remove obstacles such as rocks, tree limbs, etc. Watch for holes...
Page 8 - • Be alert and turn mower off if a child enters the area.
CHILDREN: Tragic accidents can occur if the operator is not alert to the presence of children. Children are attracted to lawn mowers and the mowing activity. NEVER assume children will stay where they were last seen. Be alert to avoid accidents. • K e e p c h i l d r e n o u t o f t h e m o w i n g ...
Page 10 - D I X O N L I M I T E D W A R R A N T Y P O L I C Y - M O D E L Z T R 1 0 0 1; SEE DEALER FOR DETAILS
D I X O N L I M I T E D W A R R A N T Y P O L I C Y - M O D E L Z T R 1 0 0 1 This warranty policy applies to all 1001 walk behind mowers purchased on or after September 1,1996.. WARRANTY: Dixon Warranty term is for a period of one (1) year from date of purchase or 200 hours of use, whichever occurs...
Page 11 - SPECIFICATIONS
SPECIFICATIONS The monocoque design chassis of the Model ZTR 1001 incorporates CMC laser and CNC brake processes to form the twin 12 gauge side frames and 7 gauge transmission and engine base plate. The front body cover is made of rotational molded polyethylene. Front body contains access panel for ...
Page 12 - CONTROLS
CONTROLS The Dixon ZTR has a unique transaxle that requires only two drive levers to control braking, turning, s p e e d , a n d d i r e c t i o n . O n i n i t i a l o p e r a t i o n , s e t t h r o t t l e s p e e d o n s l o w a n d o p e r a t e w i t h m o w e r b l a d e " O F F " . T...
Page 13 - Allows the mower to turn on its own axis (zero turning radius). Each
CONTROLS TRANSMISSION DRIVE SYSTEM: Allows the mower to turn on its own axis (zero turning radius). Each lever controls one side of the mower. NOTE: The pressure required to operate the mower is very light. A minimum of 1/2 hour should be spent simply driving the mower without the blade drive engage...
Page 14 - TWIN FUNCTION THROTTLE CONTROL LEVER:; Located on control panel to operators right.
CONTROLS BRAKING: To brake mower, move both l e v e r s in direction opposite of travel, release levers to move neutral setting. Set parking brake. Park on level surfaces only. TWIN FUNCTION THROTTLE CONTROL LEVER: Located on control panel to operators right. Throttle control fo r engine speed. Chok...
Page 15 - MOWER DECK CUT HEIGHT LIFT LEVER:
CONTROLS Located on control panel above and to operators right. To engage the mower blades, release parking brake by moving brake bail downward until catch stop latch is fully engaged. Grasp left control handle grip with enough pressure to depress built in safety switch. If constant pressure is not ...
Page 16 - OPERATION INSTRUCTIONS; NEVER; BEFORE OPERATING MOWER:; Discuss proper maintenance with your dealer.
OPERATION INSTRUCTIONS The safe and successful operation of the Model ZTR 1001 will depend upon the operator having the correct knowledge of all controls used on the mower and making good judgements about the terrain to be mowed. NEVER allow anyone to operate the mower without complete knowledge of ...
Page 17 - BLADE DRIVE SWITCH TEST:; a. With electric blade drive switch turned ON, engine; TESTING OF SAFETY INTERLOCK SYSTEMS:
OPERATION INSTRUCTIONS PARKING BRAKE SWITCH TEST: With parking brake bail locked moved downward and locked into the catch stop, engine should not turn over or attempt to start when the key switch is moved to the start position. BLADE DRIVE SWITCH TEST: N O T E : E a c h d r i v e c o n t r o l l e v...
Page 18 - STARTING INSTRUCTIONS:
OPERATION INSTRUCTIONS STARTING INSTRUCTIONS: 1. Grasp parking brake bail handle with one hand while releasing catch mechanism located mid -point between the control handles. 2. Move throttle control to choke position i f engine is cold, full throttle if warm. 3. I n s e r t i g n i t i o n k e y a ...
Page 19 - MOWING WITH A MULCHING ATTACHMENT:
OPERATION INSTRUCTIONS MOWING WITH A MULCHING ATTACHMENT: Mulching or recycling the grass clippings requires a totally different mowing approach than would be normal when side discharging or bagging the grass. There may be instances or conditions where it i s not possible to hide all of the recycled...
Page 20 - MOWING WITH A GRASS CATCHER ATTACHMENT:; CAUTION
OPERATION INSTRUCTIONS MOWING WITH A GRASS CATCHER ATTACHMENT: In order to achieve optimum performance when mowing with a grass catching attachment, please read and follow the tips listed below. 1. Set engine speed control to the wide open or full setting. 2. Do Not Attempt To Cut Grass When It Is W...
Page 21 - SIDE DISCHARGE OF THE CLIPPINGS:; GRASS HEIGHT SUGGESTIONS:; Correct mowing height can reduce weeds and disease by 50 to 80%
OPERATION INSTRUCTIONS SIDE DISCHARGE OF THE CLIPPINGS: In order to achieve optimum performance when side discharging the grass clippings, please read and follow the tips listed below. Additionalinforrnation can be found in the troubleshooting guide. CAUTION Be sure that deflector is properly instal...
Page 22 - CARE AND MAINTENANCE - MODEL ZTR 1001; Before performing any maintenance, shut off engine, allow to cool.
CARE AND MAINTENANCE - MODEL ZTR 1001 This porti on of the Model ZTR 1001 owners manual deals with normal service items which can be performed by the owner. Please remember that if you are in doubt as to the correct service procedures t o be followed, these and other service situations can be handle...
Page 23 - CUTTER BLADE MAINTENANCE:; Wear heavy, thick gloves when holding onto cutter blade,
CARE AND MAINTENANCE - MODEL ZTR 1001 CUTTER BLADE MAINTENANCE: NOTE: Observe proper blade position prior to removal. 1. Safely raise front of mower. 2. Hold or block blade from turning. Wear heavy, thick gloves when holding onto cutter blade, avoid the sharp edge of the blade. NOTE: Be sure blade i...
Page 24 - ENGINE TO MOWER DECK BELT:
CARE AND MAINTENANCE - MODEL ZTR 1001 BELT TENSION 42" & 50" DECKS: ENGINE TO MOWER DECK BELT: No adjustment required. Correct belt tension is maintained through a fixed engine location and a spring loaded idler system. A pulsin g movement of the belt idler will be observed both during e...
Page 27 - HOT oil may cause burns. Allow engine to cool before draining oil.; CHANGING THE ENGINE OIL:
CARE AND MAINTENANCE - MODEL ZTR 1001 HOT oil may cause burns. Allow engine to cool before draining oil. CHANGING THE ENGINE OIL: 1. The "snap lock" oil drain valve is located on the left side of the engine crankcase. 2. Place a suitable container under the drain valve. The fitting of a shor...
Page 28 - DRIVE SYSTEM ADJUSTMENTS:
CARE AND MAINTENANCE - MODEL ZTR 1001 DRIVE SYSTEM ADJUSTMENTS: Due to both the complex nature of the transmission and the number of special tools required for service, adjustments should be entrusted to your dealer. There are a number of simple owner service items which greatly influence the perfor...
Page 29 - PLEASE HELP PROTECT THE ENVIRONMENT BY AVOIDING ALL
CARE AND MAINTENANCE - MODEL ZTR 1001 C o r r e c t t i r e p r e s s u r e i s i m p o r t a n t f o r c o r r e c t o p e r a t i o n o f m o w e r . Front Tires 9 X 350 X 4 Air Pressure 16 -21 Ibs. Rear Tires 16 X 650 X 8 Air Pressure 8 -14 Ibs. NOTE: Check lug nuts periodically for tightness. EL...
Page 30 - STANDARD SERVICE PARTS LIST; KOHLER AIR FILTER PART NUMBERS:
STANDARD SERVICE PARTS LIST Engine to Mower Deck: Engine to Transmission: Serpentine Belt: P/N 7835 P/N 2497 P/N 7725 P/N 2497 P/N 61 09 P/N 7725 P/N 2497 P/N 1300 KOHLER AIR FILTER PART NUMBERS: Please refer to Kohler Engine Operators Manual for correct service intervals for engine oil changes and ...
Page 31 - TROUBLESHOOTING; SITUATION
TROUBLESHOOTING MOWER CUT QUALITY: There are many variables that can effect the cut quality of any mower. Type and conditions of grass, cut height setting, engine RPM and ground speed are some of the variables that interact creating differences in cut quality. Examination of one or more of the above...
Page 32 - Drive adjustment; Operation of mower
TROUBLESHOOTING Mower pulls to one side or the other Drive adjustment Consult your dealer for repair DRIVE SYSTEM: SITUATION REMEDY CAUSES Poor driving performance Operation of mower Review operators section of owners manual Page 29
Page 40 - DATE PURCHASED
Dixon Industries, Inc. A International, Inc. Company P.O. Box 1569 Coffeyville, KS 67337- 0 9 4 5 3 1 6 - 2 5 1- 2 0 0 0 OWNER INFORMATION DATE PURCHASED MOWER MODEL NUMBER PURCHASED FROM Name Address MOWER SERIAL NUMBER PM " DATE OIL CHANGED: DATE ENGINE TUNED:
