Page 2 - CONTENTS
2 CONTENTS 1 READ IMMEDIATELY 3 1.1 Important Information 1.2 Legal Provisions and Directives 1.3 Energy-Efficient Use of the Heat Pump 2 PURPOSE OF THE HEATPUMP 4 2.1 Application 2.2 Principle of Operation 3 BASELINE UNIT 4 4 ACCESSORIES 5 4.1 Brine Manifold 5 TRANSPORT 5 6 INSTALLATION 6 6.1 Gener...
Page 3 - Important Information; READ IMMEDIATELY; Legal Provisions and Directives
3 READ IMMEDIATELY 1.1 Important Information The heat pump is not attached to the wooden pallet. The heat pump must not be tilted more than max. 45 ° (in either direction). Do not lift unit by the holes in the panel assemblies! Flush the heating system prior to connecting the heat pump. The supplied...
Page 4 - BASELINE UNIT; Principle of Operation
4 BASELINE UNIT The baseline unit consists of a heat pump, ready for connection, for indoor installation, complete with sheet metal cabinet, control panel and integrated controller. The refrigeration cycle contains the refrigerant R407C. Refrigerant R407C is CFC-free, non-ozone depleting and non-com...
Page 5 - ACCESSORIES; TRANSPORT; The heat pump is not secured to the
5 5 4 ACCESSORIES 4.1 Brine Manifold The brine manifold ties the individual collector loops of the heat source system into a single main line which is connected to the heat pump. Integrated ball valves allow individual brine circuits to be shut off for venting purposes. ACCESSORIES TRANSPORT TRANSPO...
Page 6 - INSTALLATION; General Information; MOUNTING; Connection on Heating Side; The heating system must be flushed
6 INSTALLATION 6.1 General Information As a rule, the unit must be installed indoors on a level, smooth and horizontal surface. The entire base frame should thereby make close contact with the s u r f a c e i n o r d e r t o e n s u r e a d e q u a t e s o u n d insulation. Failing this, additional ...
Page 7 - Electrical Connection
7 CAUTION! MOUNTING 7.4 Electrical Connection T h e f o l l o w i n g e l e c t r i c a l c o n n e c t i o n s m u s t b e established on the heat pump: - Connection of the control wire to the control panel of the heat pump via terminals X1: L/N/PE. - Connection of the load wire to the control pane...
Page 8 - General Information; Commissioning of the heat pump; COMMISSIONING
8 COMMISSIONING 8.1 General Information To e n s u r e p r o p e r c o m m i s s i o n i n g i t s h o u l d b e carried out by an after-sales service authorized by t h e m a n u f a c t u r e r. O n l y t h e n c a n a n e x t e n d e d warranty period of 3 years in total be granted (cf. Warranty s...
Page 10 - DECOMMISSIONING; Shutdown in Summer; All work on the heat pump may only
10 DECOMMISSIONING 11.1 Shutdown in Summer Shutting down the heating system in summer is effected by switching the heat pump controller to the "Summer" operating mode. 11.2 End-of-Life Decommissioning/ Disposal Before removing the heat pump, disconnect the machine from the power source and c...
Page 11 - APPENDIX
11 APPENDIX 12 12.1 Dimensioned Drawings 12.1.1 Dimens'ddrawing .. 5CS - 14CS 12 12.1.2 Dimens'd drawing .. 17CS - 21CS 13 12.2 Equipment Data 14 12.3 Performance Curves/PressureLosses 12.3.1 Performance Curves .. 5CS 15 12.3.2 Pressure Losses .. 5CS 16 12.3.3 Performance Curves .. 7CS 17 12.3.4 Pre...
Page 14 - Equipment Data
14 APPENDIX: 12.2 EQUIPMENT DATA Equipment Data EQUIPMENT DATA for brine-to-water heat pumps for heating purposes 1 TYPE AND COMMERCIAL DESCRIPTION ..5CS ..7CS ..9CS ..11CS ..14CS ..17CS ..21CS 2 MODEL 2.1 Enclosure type acc. to EN 60 529 IP 20 IP 20 IP 20 IP 20 IP 20 IP 20 IP 20 2.2 Installation si...
Page 15 - Heating water flow rate 0,45 m
15 12.3.1 Performance Curves .. 5CS APPENDIX: 12.3 PERFORMANCE CURVES/PRESSURE LOSSES 0 2 4 6 8 10 12 14 16 Heizleistung in [kW] Wasseraustrittstemperatur in [°C] 0 1 2 3 4 5 6 7 8 Leistungszahl im Heizbetrieb (incl. Der anteiligen Pumpenleistungen) 35 50 0 1 2 3 4 -10 -8 -6 -4 -2 0 2 4 6 8 10 12 14...
Page 16 - Druckverlust 6,5 kPa bei; Druckverluste Verflüssiger; Druckverlust 2 kPa bei; Pressure losses of evaporator; Pressure loss 6.5 kPa at a; Pressure losses of condenser at; Pressure loss 2 kPa at a
16 12.3.2 Pressure Losses .. 5CS APPENDIX: 12.3 PERFORMANCE CURVES/PRESSURE LOSSES 0 5000 10000 15000 20000 25000 30000 35000 40000 0 0,5 1 1,5 2 2,5 3 3,5 4 Soledurchfluß in [m³/h] Druckverluste Verdampfer bei Sole -5°C ohne Solezubehör Druckverlust 6,5 kPa bei Sole-Nenndurchfluß 1,2 m³/h Druckverl...
Page 17 - Heating water flow rate 0,6 m
17 12.3.3 Performance Curves .. 7CS APPENDIX: 12.3 PERFORMANCE CURVES/PRESSURE LOSSES 0 2 4 6 8 10 12 14 16 Heizleistung in [kW] Wasseraustrittstemperatur in [°C] 0 1 2 3 4 5 6 7 8 Leistungszahl im Heizbetrieb (incl. Der anteiligen Pumpenleistungen) 35 50 0 1 2 3 4 -10 -8 -6 -4 -2 0 2 4 6 8 10 12 14...
Page 18 - Druckverlust 10 kPa bei; Druckverlust 2,5 kPa bei; Pressure loss 10 kPa at a; Pressure loss 2.5 kPa at a
18 12.3.4 Pressure Losses .. 7CS APPENDIX: 12.3 PERFORMANCE CURVES/PRESSURE LOSSES 0 5000 10000 15000 20000 25000 30000 35000 40000 0 0,5 1 1,5 2 2,5 3 3,5 4 Soledurchfluß in [m³/h] Druckverluste Verdampfer bei Sole -5°C ohne Solezubehör Druckverlust 10 kPa bei Sole-Nenndurchfluß 1,7 m³/h Druckverlu...
Page 19 - Heating water flow rate 0,75 m
19 12.3.5 Performance Curves .. 9CS APPENDIX: 12.3 PERFORMANCE CURVES/PRESSURE LOSSES 0 2 4 6 8 10 12 14 16 Heizleistung in [kW] Wasseraustrittstemperatur in [°C] 0 1 2 3 4 5 6 7 8 Leistungszahl im Heizbetrieb (incl. Der anteiligen Pumpenleistungen) 35 50 0 1 2 3 4 5 -10 -8 -6 -4 -2 0 2 4 6 8 10 12 ...
Page 20 - Druckverlust 16 kPa bei; Druckverlust 4,5 kPa bei; Pressure loss 16 kPa at a; Pressure loss 4.5 kPa at a
20 12.3.6 Pressure Losses .. 9CS APPENDIX: 12.3 PERFORMANCE CURVES/DPRESSURE LOSSES 0 5000 10000 15000 20000 25000 30000 35000 40000 0 0,5 1 1,5 2 2,5 3 Soledurchfluß in [m³/h] Druckverluste Verdampfer bei Sole -5°C ohne Solezubehör Druckverlust 16 kPa bei Sole-Nenndurchfluß 2,3 m³/h Druckverlust in...
Page 21 - Heating water flow rate 1,0 m
21 12.3.7 Performance Curves .. 11CS APPENDIX: 12.3 PERFORMANCE CURVES/PRESSURE LOSSES 0,0 2,0 4,0 6,0 8,0 10,0 12,0 14,0 16,0 18,0 20,0 22,0 24,0 Heizleistung in [kW] Wasseraustrittstemperatur in [°C] 0 1 2 3 4 5 6 7 8 Leistungszahl im Heizbetrieb (incl. Der anteiligen Pumpenleistungen) 35 50 0 1 2...
Page 22 - Druckverlust 13 kPa bei; Druckverlust 3,5 kPa bei; Pressure loss 13 kPa at a; Pressure loss 3.5 kPa at a
22 12.3.8 Pressure Losses .. 11CS APPENDIX: 12.3 PERFORMANCE CURVES/PRESSURE LOSSES 0 5000 10000 15000 20000 25000 30000 35000 40000 0 0,5 1 1,5 2 2,5 3 3,5 4 4,5 5 Soledurchfluß in [m³/h] Druckverluste Verdampfer bei Sole -5°C ohne Solezubehör Druckverlust 13 kPa bei Sole-Nenndurchfluß 3,0 m³/h Dru...
Page 23 - Heating water flow rate 1,3 m
23 12.3.9 Performance Curves .. 14CS APPENDIX: 12.3 PERFORMANCE CURVES/PRESSURE LOSSES 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 Heizleistung in [kW] Wasseraustrittstemperatur in [°C] 0 1 2 3 4 5 6 7 8 Leistungszahl im Heizbetrieb (incl. Der anteiligen Pumpenleistungen) 35 50 0 1 2 3 4 5 -10 -8 -6 ...
Page 25 - Heating water flow rate 1,5 m
25 12.3.11 Performance Curves .. 17CS APPENDIX: 12.3 PERFORMANCE CURVES/PRESSURE LOSSES 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 Heizleistung in [kW] Wasseraustrittstemperatur in [°C] 0 1 2 3 4 5 6 7 8 Leistungszahl im Heizbetrieb (incl. Der anteiligen Pumpenleistungen) 35 50 0 1 2 3 4 5 6 7 -10 -...
Page 26 - Druckverlust 9 kPa bei; Druckverlust 4 kPa bei; Pressure loss 9 kPa at a; Pressure loss 4 kPa at a
26 12.3.12 Pressure Losses .. 17CS APPENDIX: 12.3 PERFORMANCE CURVES/PRESSURE LOSSES 0 2000 4000 6000 8000 10000 12000 14000 16000 18000 20000 22000 24000 0 1 2 3 4 5 6 Soledurchfluß in [m³/h] Druckverluste Verdampfer bei Sole -5°C ohne Solezubehör Druckverlust 9 kPa bei Sole-Nenndurchfluß 3,8 m³/h ...
Page 27 - Heating water flow rate 1,6 m
27 12.3.13 Performance Curves .. 21CS APPENDIX: 12.3 PERFORMANCE CURVES/PRESSURE LOSSES 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 Heizleistung in [kW] Wasseraustrittstemperatur in [°C] 0 1 2 3 4 5 6 7 8 Leistungszahl im Heizbetrieb (incl. Der anteiligen Pumpenleistungen) 35 50 0 1 2 ...
Page 28 - Druckverlust 12 kPa bei; Druckverlust 6 kPa bei; Pressure loss 12 kPa at a; Pressure loss 6 kPa at a
28 12.3.14 Pressure Losses .. 21CS APPENDIX: 12.3 PERFORMANCE CURVES/PRESSURE LOSSES 0 2000 4000 6000 8000 10000 12000 14000 16000 18000 20000 22000 24000 0 1 2 3 4 5 6 7 8 Soledurchfluß in [m³/h] Druckverluste Verdampfer bei Sole -5°C ohne Solezubehör Druckverlust 12 kPa bei Sole-Nenndurchfluß 6,0 ...
Page 29 - PE; Mains system
29 12.4.1 Control .. 5CS to .. 17CS APPENDIX: 12.4 WIRING DIAGRAMS 0 V A C C 7 J1 -G 0 230 V A C - 50Hz 23 0 V AC 24 V AC T1 12 p ol . 12 p ol . PE Netz X1 3 N 4, 0A T r F3 L 4, 0A T r F2 J 18- C 1 3 X2 -G X3 J2 B 2 24V AC 0 V AC R2 B 1 J 5 -I DC1 J1 G G 0 R7 B C 5 B 3 J3 + V D C G N D B 5 B 4 B C 4...
Page 30 - Net; AC; Mains
30 12.4.2 Load .. 5CS to .. 17CS APPENDIX: 12.4 WIRING DIAGRAMS N7 3 M VU M1 Sa nf ta nl as se r ni ch t v or ha nd en i n So le /W as se r 5C un d 7C W X5 3/P E 400V AC - 50H z Net z 3 S 42 R 31 K1 6 T /1.8 5 PE L3 L2 L1 M1 1 Vo r dem Ei nk lem men des M 11 (PU P) - Mot orsc hut ze s (F15) (ab -9CS...
Page 31 - ma
31 12.4.3 Terminal Diagram .. 5CS to .. 17CS APPENDIX: 12.4 WIRING DIAGRAMS 23 0 V A C - 50 Hz 2t er Sper re ingang Kont ak t of fen = W P gesper rt St ö. - M 1 St ö. - M 11 F3 4 , 0 A T r J1 1 F2 ( L ) J12 K5- A1 J13 F3 ( L ) B C 5 X3 R2 B 1 R1 G G 0 J1 N1 J9 J10 R3 C o d .- W P R7 B 2 B 3 J2 + V D...
Page 34 - Netz
34 12.4.6 Load .. 21CS APPENDIX: 12.4 WIRING DIAGRAMS M2 W T M1 3 M F1 2 1 UV 2 -/1 .5 X5 3/PE 400V AC - 50 Hz Netz 3 13 K1 .1 RS 24 L1 L2 PE L3 F1 4 /1 .5 M1 N7 M1 1 3 M Q2 5 6 K1 642 I >I > I > 14 11 12 / 1. 5 X1 PE 135 Q1 12 / 1. 4 K5 24 6 I > I > I > 14 11 13 5 Mains system
Page 37 - Hydraulic Block Diagram
37 Hydraulic Block Diagram APPENDIX: 12.5 HYDRAULIC BLOCK DIAGRAM Heat pump Buf fer tank Heat pump controller Electric distribution Hot water storage tank Ground collectors Ground loops Brine manifold Brine collector Shut-of f valve Shut-of f valve with drain Overflow valve Safety valve Circulating ...
Page 38 - APPENDIX: 12.6 EC DECLARATION OF CONFORMITY; EC Declaration of Conformity; Declaration of Conformity; The undersigned
38 APPENDIX: 12.6 EC DECLARATION OF CONFORMITY EC Declaration of Conformity Declaration of Conformity The undersigned KKW Kulmbacher Klimageräte-Werk GmbH,Division DimplexAm Goldenen Feld 18D-95326 Kulmbach hereby confirm that the design and construction of the product(s) listed below, in the versio...
Page 39 - Notes
