Page 2 - Contents
Contents 2 3A9031G Contents Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Important Grounding Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...
Page 3 - Models
Models 3A9031G 3 Models *Battery and charger not sold with unit. The LineLazer ES 500 is compatible with the following DEWALT ® FLEXVOLT ® 54V and 60V batteries: • DCB606 - 60V/2ah (20V/6ah) • DCB546 - 54V/2ah (18V/6ah) • DCB609 - 60V/3ah (20V/9ah) • DCB547 - 54V/3ah (18V/9ah) • DCB548 - 54V/4ah (18...
Page 4 - Important Grounding Information
Important Grounding Information 4 3A9031G Important Grounding Information The following information is intended to help you understand when to use the grounding wire and clamp provided with your striper. It is required when flushing or cleaning with flammable materials. Please read the information o...
Page 5 - Warnings
Warnings 3A9031G 5 Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual...
Page 6 - WARNING
Warnings 6 3A9031G WARNING SKIN INJECTION HAZARD High-pressure spray is able to inject toxins into the body and cause serious injury that can result in amputation. In the event that injection occurs, get immediate surgical treatment. • Do not aim the gun at, or spray any person or animal. • Keep han...
Page 8 - Component Identification
Component Identification 8 3A9031G Component Identification 1 ON/OFF Switch 2 Pressure Control 3 Prime/Spray Valve 4 Spray Gun Trigger 5 Filter 6 Spray Gun Trigger Lock 7 Siphon Hose 8 Drain Hose 9 Finger Guard 10 Pump 11 Battery 12 Park Brake 13 Front Wheel Lock/Unlock 14 Adjustable Pail Holder 15 ...
Page 9 - Grounding Instructions; (Flammable Flushing and Cleaning Materials); Pails
Grounding Instructions 3A9031G 9 Grounding Instructions (Flammable Flushing and Cleaning Materials) Position the striper so the wheels are on a true grounded surface. Not on pavement.The striper is equipped with a grounding wire and clamp. The clamp must be connected to a true earth ground when flus...
Page 11 - Trigger Lock
Pressure Relief Procedure 3A9031G 11 6. Put drain tube in a pail. Turn prime valve down. Leave prime valve in down (drain) position until you are ready to spray again. 7. If you suspect the spray tip or hose is clogged or that pressure has not been fully relieved:a. VERY SLOWLY loosen the tip guard ...
Page 12 - Setup; Front Wheel Alignment
Setup 12 3A9031G Setup When unpacking sprayer for the first time or after long term storage perform setup procedure. 1. Fill throat packing nut with TSL. Front Wheel Alignment 1. Loosen cap screw. 2. Position front wheel left or right, as necessary, to straighten alignment. 3. Tighten cap screw. Gen...
Page 13 - Spray Tip Installation
Setup 3A9031G 13 Spray Tip Installation 1. Perform Pressure Relief Procedure , page 10. 2. Engage trigger lock.3. Verify spray tip and tip guard parts are assembled in the order shown. a. Use spray tip to align gasket and seal in the tip guard. b. Spray tip must be pushed all the way into the tip gu...
Page 14 - Battery Installation and Removal
Setup 14 3A9031G Battery Installation and Removal Always start with a fully charged Battery. Do not splash or immerse Battery or charger in water. See Battery and charger information shipped with the sprayer. Remove and install Battery into the striper as follows: 1. Remove the used Battery, if in p...
Page 15 - Startup; Flush Storage Fluid
Startup 3A9031G 15 Startup Prime/Spray Valve The Prime/Spray Valve uses a lever that is flipped between the PRIME and SPRAY position. SPRAY Position PRIME Position Flush Storage Fluid This striper arrives from the factory with a small amount of test material in the system. It is important that you f...
Page 17 - Fill Pump
Startup 3A9031G 17 9. Increase pressure 1/2 turn to start motor. Allow paint or other material to circulate through sprayer until material flows out of the drain tube. 10. When sprayer starts pumping, flush fluid and air bubbles will be purged from system. Allow fluid to flow out of drain tube into ...
Page 18 - Fill Gun and Hose
Startup 18 3A9031G Fill Gun and Hose 1. Hold gun against a grounded waste pail. Point gun into waste pail.a. Loosen gun retainer knob and remove spray gun from holder. b. Disengage trigger lock.c. Pull and hold gun trigger.d. Turn Prime/Spray valve to SPRAY position. e. Press ON/OFF switch to ON pos...
Page 19 - How to Spray; Install Gun
How to Spray 3A9031G 19 How to Spray Install Gun 1. Insert gun into gun holder with hose guard pressed against the holder assembly bracket. Tighten gun into clamp. Position Gun 2. Position gun up/down and forward/reverse. 3. Position gun left/right. a. Right-side gun position: Place gun and related ...
Page 20 - Paint Stripe Width; Spray Test Stripe
How to Spray 20 3A9031G 4. For Curb Position, place gun at 45° angle. 5. For Gun Arc Spray Position, place gun at rear of striper. Rear position improves arc quality. NOTE: Verify that the gun can still be triggered and that the trigger lock can still be engaged after installation. Make adjustments ...
Page 21 - Stencil Spraying
How to Spray 3A9031G 21 Stencil Spraying 1. Loosen gun retainer knob.2. Remove gun from holder.3. Trigger spray gun over stencil pattern.4. Return gun to holder.5. Tighten gun retainer knob. NOTE: When using the spray gun by hand, static build up and static shocks can occur. If you cannot position t...
Page 22 - Tip Selection
Tip Selection 22 3A9031G Tip Selection *Use 100 mesh filter to reduce tip clogs. LL5213* 2 (5) ✓ LL5215* 2 (5) ✓ LL5217 4 (10) ✓ LL5219 4 (10) ✓ LL5315 4 (10) ✓ LL5317 4 (10) ✓ LL5319 4 (10) ✓ LL5321 4 (10) ✓ LL5323 4 (10) ✓ LL5325 4 (10) ✓ LL5327 4 (10) ✓ LL5329 4 (10) ✓ LL5331 4 (10) ✓ LL5333 4 (1...
Page 23 - Clear Tip Clog
Clear Tip Clog 3A9031G 23 Clear Tip Clog 1. Release trigger. Engage trigger lock. Rotate Spray Tip. Disengage trigger lock. Trigger gun at waste area to clear clog. 2. Engage trigger lock. Return Spray Tip to original position. Disengage trigger lock and continue spraying.
Page 24 - Cleanup
Cleanup 24 3A9031G Cleanup 1. When using flammable material, follow Grounding Instructions , page 9. 2. Follow Cleaning and Flushing Fluid Compatibility , page 28. 3. Remove battery, see Battery Installation and Removal , page 14. 4. Perform Pressure Relief Procedure , page 10. 5. Remove Rac Guard a...
Page 28 - Cleaning and Flushing Fluid Compatibility
Cleaning and Flushing Fluid Compatibility 28 3A9031G Cleaning and Flushing Fluid Compatibility When flushing with flammable materials, always follow Grounding Instructions , page 9. If you’re going to: Flush with: Prime with: Clean with: Store with: Spray with new striper or striper that has been st...
Page 29 - Maintenance
Maintenance 3A9031G 29 Maintenance Routine maintenance is important to ensure proper operation of your sprayer. Maintenance includes performing routine actions which keep your sprayer in operation and prevents trouble in the future. Activity Interval Inspect/clean sprayer filter, fluid inlet straine...
Page 30 - Troubleshooting; Mechanical/Fluid Flow
Troubleshooting 30 3A9031G Troubleshooting Mechanical/Fluid Flow 1. Follow Pressure Relief Procedure , page 10, before checking or repairing. 2. Check all possible problems and causes before disassembling the unit. Problem What to Check If check is OK, go to next check What to Do When check is not O...
Page 33 - Electrical
Troubleshooting 3A9031G 33 Electrical Symptom: Sprayer does not run, stops running, or will not shut off. 1. Perform Pressure Relief Procedure , page 10. 2. Install fully charged battery, see Battery Installation and Removal , page 14. 3. Turn the ON/OFF switch OFF, wait 30 seconds and then turn pow...
Page 34 - ES 500 Airless Line Striper Parts
Parts 34 3A9031G Parts ES 500 Airless Line Striper Parts Ref. Torque Ref. Torque Ref. Torque 80-90 in-lbs (9-10.2 N•m) 25-35 in-lbs (2.8-4 N•m) 17-23 ft-lbs (23-31 N•m) 23-27 in-lbs (2.6-3.1 N•m) 190-210 in-lbs (21.5-28.7 N•m) 2 6 9 3 8
Page 35 - ES 500 Airless Line Striper Parts List
Parts 3A9031G 35 ES 500 Airless Line Striper Parts List ▲ Replacement safety labels, tags, and cards are available at no cost. Ref. Part Description Qty 1 19D570 FRAME, LL 1 2 119542 WHEEL, small 1 3 119543 WHEEL, large 2 4 15F127 FORK, painted 1 5 119532 BEARING, flanged 2 6 15E780 PIN, fork 1 7 15...
Page 36 - Motor Module Parts
Parts 36 3A9031G Motor Module Parts \ Ref. Torque Ref. Torque Ref. Torque 140-160 in-lbs. (15.8-18.1 N•m) 10-20 in-lbs (1.13-2.26 N•m) 23-27 in-lbs (2.6-3.1 N•m) 25-35 in-lbs (2.8-4 N•m) 8-10 in-lbs (0.9-1.13 N•m) 40-50 in-lbs (4.5-5.6 N•m) 1 5 3 6 4 7
Page 37 - Motor Module Parts List
Parts 3A9031G 37 Motor Module Parts List Ref. Part Description Qty. 1 107434 BEARING, thrust 1 5 20A450 GASKET 1 6 20A052 SPRING BUTTON, assembly 1 7 115498 SCREW, mch, slot/hex, wash hd 1 8 116073 WASHER, thrust 1 9 116074 WASHER, thrust 1 10 116079 BEARING, thrust 2 12 117501 SCREW, mach, slot hex...
Page 38 - Filter Manifold Parts
Parts 38 3A9031G Filter Manifold Parts Ref. Torque Ref. Torque Ref. Torque Ref. Torque 140-160 in-lbs. (15.8-18.1 N•m) 130-140 in-lbs (14.7-16.9 N•m) 48-72 in-lbs (5.4-8.1 N•m) 1 7 8
Page 39 - Filter Manifold Parts List
Parts 3A9031G 39 Filter Manifold Parts List Ref. Part Description Qty. 2 117828 PACKING, o-ring 1 4 111600 PIN, grooved 1 5 277364 GASKET, seat, valve 1 15 17C590 MANIFOLD, fluid 1 16 FILTER, fluid (tall manifold) 1 246425 30 mesh (gray) 246384 60 mesh, original (black) 246382 100 mesh (blue) 246383...
Page 40 - Gun Arm Parts
Parts 40 3A9031G Gun Arm Parts Ref Part Description Qty 10* 119664 BEARING, sleeve 1 17 248157 GUN, flex 1 20* 15F216 HOLDER, gun 1 20a* 15F750 KNOB, holder, gun 1 20b* 15F214 LEVER, actuator 1 20c* 15F209 STUD, pull trigger 1 20d*† 17J575 FASTENER, special 1 20e* 17H673 STUD, cable 1 20f*† 102040 N...
Page 41 - Wiring Diagram
Page 42 - Technical Specifications; CALIFORNIA RESIDENTS; Cancer and reproductive harm –
Technical Specifications 42 3A9031G Technical Specifications California Proposition 65 LineLazer ES 500 Airless Line Striper US Metric SprayerMaximum fluid working pressure 3300 psi 228 bar, 22.8 MPa Maximum delivery 0.47 gpm 1.8 lpm Maximum tip size 1 gun with 0.021 in. tip Inlet paint strainer 12 ...
Page 43 - Graco Standard Warranty
Graco Standard Warranty 3A9031G 43 Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any...
Page 44 - Graco Information
All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice. Original instructions. This manual contains English. MM 3A9031 Graco Headquarters: Minneapolis Int...