Cub Cadet 522 WE - User Manual

Cub Cadet 522 WE

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Table of Contents:

  • Page 2 – Table of Contents; Command Series
  • Page 3 – New Product; Parts Bulletins
  • Page 4 – Technician’s Service Test
  • Page 5 – Section 1 - Command Series; General; DSSOLFDWLRQV7HVWLQJKDVUHFHQWO\VKRZQEHQH¿WVVXFKDV; Approved Warm Weather Oil; Command Twin; DSAI Conversion Kit Reminder; The two systems are not; No Conversion - Order by
  • Page 7 – KHVROHQRLGNLW3DUW1R6KDVEHHQLGHQWL¿HG; Oil Pan Gasket and Shim; KRZHYHULWLVDOVRUHTXLUHGWKDWFUDQNVKDIWVKLP6
  • Page 8 – PRGL¿HGWRPDNHURRPIRUWKHODUJHUFUDQNVKDIW; Interference; reported due to excessive combustion pressure. To reduce; Timing Change
  • Page 9 – EFI; SXPSLVPRUHUREXVWLQERWKDLUDQGOLTXLGFRROHGHQJLQHV; Command Single; XQLWVWKDWZHUHLGHQWL¿HGDUH; to February 6; Correct
  • Page 11 – Section 2 - Aegis Series; Oil Dilution Solution; Aegis engines is a; all weather connector that seals the terminals from moisture
  • Page 13 – Section 3 - Courage Series; Courage Twin; KHQHZVWUDLJKWFXWWRRWKGHVLJQZLOOQRWUHWUR¿WLQWRROGHU; ¿HOGDOO&RXUDJHHQJLQHVDUHQRZEXLOWZLWKVWHHOULQJJHDUV
  • Page 14 – FUDQNFDVHIRUFUDFNVRUDQ\RWKHUVLJQL¿FDQWGDPDJH,IQRQH; Blue Loctite; Courage Single; Crankcase Sealed With Loctite
  • Page 15 – RIWKHZHLJKWDVVHPEO\WKDWFDXVHGPLQRUIUHWWLQJRQWKHMRLQW
  • Page 16 – Courage Series; UHGXFHPDVV$GYDQWDJHVLQFOXGH; Old Style; The connecting rod went through some; Connecting Rod Detail
  • Page 17 – next; to the; EHORZRUUHIHUWR3DUWV%XOOHWLQIRUIXUWKHULQIRUPDWLRQ
  • Page 18 – Courage XT; WDQNRXWOHWDQGEORFNHGRUUHVWULFWHGIXHOÀRZ6\PSWRPV
  • Page 19 – Kohler Diesel; Section 4 - Kohler Diesel; Model Number Review; do not; Explanation of Diesel Engine Model Numbers; Kohler Diesel Service and Support; On May
  • Page 20 – KHUHKDYHEHHQUHSRUWVLQWKH¿HOGRIVRPHFRQIXVLRQRQ; Rocker Arm Spacer Installed; All Air-Cooled Series; .RKOHU'LHVHOUHFRPPHQGVDQLQOLQH¿OWHUEHLQVWDOOHG; QSD Fuel Line Routing
  • Page 21 – Fuel Supply Line
  • Page 22 – All Liquid-Cooled Series; Beginning at engine; New Style Fuel Filter Head; Starting at engine; Comparison of Head Bolts; Part Number
  • Page 23 – Starting with the following engine serial numbers:; no start; condition is discovered, use the starter to; New Style
  • Page 24 – :KHQUHPRYLQJWKHRLOSDQEHVXUHWRXVHDSXWW\NQLIH; Front Lateral; Removed
  • Page 25 – shutdown system as well as several warning indicators.; Control Panel Detail
  • Page 26 – Old Style Key/Key Switch
  • Page 27 – Section 5 - New Product; Gracious Living
  • Page 28 – ZDUPDLUIURPWKHPXIÀHUDQGKHDWWKHFDUEXUHWRUDLURQ; Dual Ball Bearings
  • Page 29 – for commercial users.
  • Page 30 – Kohler Enters Consumer Horizontal Market
  • Page 32 – New Commercial EFI; Currently designed for Command Twins in both horizontal; Consumer EFI with Heavy-Duty
  • Page 33 – (QJLQHVZLWKWKHODXQFKRIRXU¿UVWHYHUHQJLQHIRUWKH; Technology
  • Page 35 – Miscellaneous; Section 6 - Miscellaneous; Replace Mating Gears; $OWKRXJKWKHIXHOSXPS¿OWHUGRHVDEHWWHUMRERIUHPRYLQJ; Bearing Concern; LQFRUUHFWO\7KH6KDVDQRLOKROHWKDWLVÛ; 0° is Correct
  • Page 36 – twice; Miles Traveled vs. RPM; DSSOLFDWLRQWKHRLO¿OOWXEHDQGGLSVWLFNFRQ¿JXUDWLRQZHUH; OEM Parts; Hours
  • Page 38 – Bearing failures can be easy to identify but extremely
  • Page 39 – ANTI-ICING COMPONENTS
  • Page 40 – On engines that are not emissions compliant, a suitable; Emissions Compliant; Letter Regarding Compliancy
  • Page 41 – Kohler Starting Circuit Test Procedure; Troubleshooting Electric Starters; Service
  • Page 42 – Solenoid Shift Starting Circuit Test Procedure; Starter Testing Procedures
  • Page 43 – Inertia Drive Starting Circuit Test Procedure
  • Page 44 – Kohler PLUS News; Search by the XX 853 XX-S part number and bring up
  • Page 45 – E\GHVFULSWLRQLQVWHDGRIMXVWWKHGRFXPHQWSDUWQXPEHU; “Go”; or hit the; “Enter”
  • Page 46 – ORFDWHGLQWKHVSHFL¿FDWLRQKHDGHU
  • Page 47 – Factory Schools; Expanding the limits of power.
  • Page 49 – Warranty News; Section 7 - Warranty News; Warranty System NOW AVAILABLE; Login Screen
  • Page 50 – FODLPDOZD\VFKHFNWKDW\RXUFRPSXWHULGHQWL¿HVWKH
  • Page 51 – HTXLUHVHUYHUYHUL¿FDWLRQ; FRQ¿UP\RXUFKRLFHWKHQFOLFN
  • Page 53 – LQWKH¿HOG7KHSURFHVVIRUZDUUDQW\DSSURYDOIRUHQJLQHV
  • Page 54 – ‡ (QJLQH6SHFL¿FDWLRQ; EWR Caution; without prior authorization
  • Page 56 – Walker CH26; Parts; New EFI Long Block for Walker CH26; ‘’œȱ•˜—ȱ‹•˜Œ”ȱ™›˜Ÿ’ŽœȱŠȱœ’—’ęŒŠ—ȱŒ˜œȬœŠŸ’—ȱŠ•Ž›—Š’ŸŽȱ˜ŸŽ›ȱŠȱŒ˜–™•ŽŽȱȱ›Ž™•ŠŒŽ–Ž—ȱŽ—’—Žǯȱ; Flywheel Side
  • Page 57 – Twins and Singles; Correct Fuel Filter Selection; Fuel Line Installation
  • Page 58 – Short Blocks for Courage Single Cylinder Engines; Engine Model; ÀRZ
  • Page 59 – Figure 1. Example of Cracked Flywheel Ring Gear.; Loose/Cracked Flywheel Ring Gears; Crack
  • Page 60 – &UDQNFDVH2LO2YHU¿OO5HYLVHG; Checking Oil Level
  • Page 61 – Flywheel and Mounting Stud Replacement; Disassembly Procedures; NOTE: ž••ȱ˜—ȱ‹˜˜ȱ˜—•¢ǰȱ˜ȱ™›ŽŸŽ—ȱŠ–АŽȱ˜ȱ
  • Page 65 – Flywheel Timing Change
  • Page 67 – Various; Suspect
  • Page 68 – DSAI Interface Wire Harnesses with Diodes; —’—Žœȱ ’‘ȱȱ’—’’˜—ȱœ¢œŽ–œȱ‘Šȱ‘ŠŸŽȱSerial Number 3823303501 and belowǯ
  • Page 69 – Ground Relocation on Dixon ZTR Mowers
  • Page 70 – Engines Stalling With Fuel in Tank
  • Page 71 – Fuel Tank Outlet Flash Removal; XT-7 Fuel Tank Outlet Flash Removal
  • Page 72 – Courage XT-7 Flywheel Brake Ignition Grounding Issue
  • Page 73 – TechTip; Electronic Governor; Overview, Diagnosing, and Troubleshooting
  • Page 74 – Mechanical Checks
  • Page 75 – Ground and Power Tests
  • Page 77 – Running Codes - Activated when the engine is running.
  • Page 84 – OHMsTests; Blink Code Tests for the GCU
  • Page 89 – SAE Cable Size; Gauge
  • Page 91 – Section 9; Gasoline; LGHQWL¿HV\RXUVHOHFWLRQ; Do not mark more than one answer for any one
  • Page 92 – Gasoline Test Questions
  • Page 96 – Diesel Test Questions
  • Page 97 – $QVZHU6KHHWIRUWKH.RKOHU7HFKQLFLDQ¶V6HUYLFH3URJUDP7HVW; Name
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Summary

Page 2 - Table of Contents; Command Series

2 Table of Contents Command Series General 6$(2LO$ERYHÛ)Û& .............................................................................................................................5 Command Twin '6$,&RQYHUVLRQ.LW5HPLQGHU ......................................................................

Page 3 - New Product; Parts Bulletins

3 Command Series LDW 702-1404/KDW702-1404 (cont.) Control Panel Indicator Lights.............................................................................................................................25 Key/Key Switch Change .........................................................................

Page 4 - Technician’s Service Test

4 Command Series Technician’s Service Test Gasoline ............................................................................................................................................................. 92-95Diesel..................................................................................

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