Page 2 - TABLE OF CONTENTS; World of Powersports.com
NOTE: The illustrations used in this Parts Manual are for reference to replacement part numbers only and are not to be used for assembly. For assembly procedures, use an Arctic Cat Service Manual. Underlined part numbers are new for the 2006 model year. 2005 Arctic Cat Inc. Printed June 2005 ®™ Tr...
Page 3 - FRONT BODY PANEL ASSEMBLY
2006 ATV 400 VP Manual Transmission 1 Ref. Part No. Qty. Description Ref. Part No. Qty. Description FRONT BODY PANEL ASSEMBLY 0740-509 1 1506-750 1 Rack - Front - Assembly (inc. 2-4) 2 0411-576 1 Decal, Warning - Front Rack Load 3 0441-592 4 Bushing, Rack 4 2406-014 6 Bushing, Rack 5 8410-830 ...
Page 4 - REAR BODY PANEL ASSEMBLY
2006 ATV 400 VP Manual Transmission 2 Ref. Part No. Qty. Description Ref. Part No. Qty. Description REAR BODY PANEL ASSEMBLY 0740-305 1 1506-753 1 Rack - Rear - Assembly (inc. 2-5) 2 0411-814 1 Decal, “Arctic Cat” 3 0411-648 1 Decal, Warning - Rear Rack Load 4 0441-592 4 Bushing, Rack 5 2406-0...
Page 5 - TAILLIGHT ASSEMBLY
2006 ATV 400 VP Manual Transmission 3 Ref. Part No. Qty. Description Ref. Part No. Qty. Description TAILLIGHT ASSEMBLY 0739-667 1 0509-022 1 Taillight Assembly (inc. 2-4) 2 0509-025 1 Housing, Taillight 3 0409-056 1 Bulb, Taillight 4 0409-057 1 Socket, Taillight 5 0623-301 2 Screw, Self-Tappin...
Page 6 - DECALS
2006 ATV 400 VP Manual Transmission 4 Ref. Part No. Qty. Description Ref. Part No. Qty. Description DECALS 0740-574 *Included on Front/Rear Fender Panels 1 1411-250 1 Decal, Warning - Reverse/Pre-Ride* 2 0411-835 1 Decal, Warning - Hill 3 1411-047 1 Decal, Instrument Pod 1411-048 1 Decal, Instrument...
Page 7 - FRAME AND RELATED PARTS
2006 ATV 400 VP Manual Transmission 5 Ref. Part No. Qty. Description Ref. Part No. Qty. Description FRAME AND RELATED PARTS 0740-297 1 1506-716 1 Frame, Main 2 0509-027 1 Headlight Assembly - Right (inc. 3) 0509-028 1 Headlight Assembly - Left (inc. 3) 3 0409-073 4 Bulb, Headlight 4 0623-785 4 Scr...
Page 8 - SEAT ASSEMBLY
2006 ATV 400 VP Manual Transmission 6 Ref. Part No. Qty. Description Ref. Part No. Qty. Description SEAT ASSEMBLY 0739-690 1 1506-937 1 Seat Assembly (inc. 2-9) 2 1506-209 1 Cover, Seat 3 1506-208 1 Foam, Seat 4 2406-144 1 Base, Seat Assembly (inc. 5-6) 5 0406-879 2 Bumper, Seat - Rear 6 0...
Page 9 - STEERING POST ASSEMBLY
2006 ATV 400 VP Manual Transmission 7 Ref. Part No. Qty. Description Ref. Part No. Qty. Description STEERING POST ASSEMBLY 0739-774 1 8408-860 4 Screw, Cap 2 0405-035 4 Cap, Steering Adjuster 3 0423-505 2 Screw, Shoulder 4 0405-166 1 Cap, Housing 5 0405-138 1 Housing, Lower 6 0405-139 1 Housing, Upp...
Page 10 - HANDLEBAR ASSEMBLY
2006 ATV 400 VP Manual Transmission 8 Ref. Part No. Qty. Description Ref. Part No. Qty. Description HANDLEBAR ASSEMBLY 0740-540 1 0505-418 1 Tube, Handlebar - Black 2 0405-148 2 Plug, Handlebar 3 0405-149 2 End Cap, Handlebar 4 8050-247 2 Washer 5 8477-845 2 Screw, Machine 6 0405-147 2 Grip, Handleb...
Page 11 - FRONT SUSPENSION ASSEMBLY
2006 ATV 400 VP Manual Transmission 9 Ref. Part No. Qty. Description Ref. Part No. Qty. Description FRONT SUSPENSION ASSEMBLY 0740-243 *Not a Service Part 1 1603-889 2 Retainer, Spring 2 0403-144 2 Shock Absorber - Front (inc. 3-4) 3 0604-310 8 Bushing, Shock Absorber 4 0403-028 4 Sleeve, Shock ...
Page 12 - REAR SUSPENSION ASSEMBLY
2006 ATV 400 VP Manual Transmission 10 Ref. Part No. Qty. Description Ref. Part No. Qty. Description REAR SUSPENSION ASSEMBLY 0737-585 1 8409-060 4 Screw, Cap 2 0423-335 2 Screw, Cap 3 0504-218 3 Arm, Swing 4 8428-002 10 Nut, Lock 5 0504-215 1 Arm, Swing 6 8409-040 4 Screw, Cap 7 0404-107 2 Shock Ab...
Page 13 - WHEEL AND TIRE ASSEMBLY
2006 ATV 400 VP Manual Transmission 11 Ref. Part No. Qty. Description Ref. Part No. Qty. Description WHEEL AND TIRE ASSEMBLY 0740-518 1 0423-557 12 Screw, Shoulder w/Loctite 2 1402-225 3 Disc, Brake 3 0502-599 2 Hub, Wheel - Front (inc. 4) 4 0402-974 16 Stud, Wheel Hub 5 0502-601 1 Hub, Wheel - Re...
Page 14 - AUXILIARY BRAKE ASSEMBLY
2006 ATV 400 VP Manual Transmission 12 Ref. Part No. Qty. Description Ref. Part No. Qty. Description AUXILIARY BRAKE ASSEMBLY (Fully Bled Master Cylinder Replacement Kit p/n 0502-940) 0740-522 *Not a Service Part 1 0502-789 1 Lever, Brake 2 1602-213 2 O-Ring 3 8050-252 1 Washer 4 8408-816 1 Screw, C...
Page 15 - HYDRAULIC HAND BRAKE ASSEMBLY
2006 ATV 400 VP Manual Transmission 13 Ref. Part No. Qty. Description Ref. Part No. Qty. Description HYDRAULIC HAND BRAKE ASSEMBLY (Master Cylinder Rebuild Kit p/n 0502-704) 0740-525 1 0502-914 1 Brake Assembly (inc. 2-9) 2 0502-566 1 Screw, Reservoir Cover - Kit 3 0502-868 1 Cover, Reservoir - ...
Page 16 - HYDRAULIC BRAKE ASSEMBLY
2006 ATV 400 VP Manual Transmission 14 Ref. Part No. Qty. Description Ref. Part No. Qty. Description HYDRAULIC BRAKE ASSEMBLY 0740-580 1 0502-883 1 Hose, Brake - Assembly 2 8476-625 1 Screw, Cap 3 0623-038 1 Nut, Hex 4 8408-820 6 Screw, Cap 5 0502-602 1 Caliper, Brake - Right Front (inc. 6-12) 0502-...
Page 17 - GAS TANK ASSEMBLY
2006 ATV 400 VP Manual Transmission 15 Ref. Part No. Qty. Description Ref. Part No. Qty. Description GAS TANK ASSEMBLY 0740-526 1 0570-109 1 Tank, Gas - Assembly (inc. 2-10) 2 0470-438 1 Cap, Gas Tank (inc. 3) 3 0109-733 1 Gasket, Tank Cap 4 0570-086 1 Gauge, Fuel w/Gasket (Press-Fit) 5 0470...
Page 18 - REVERSE SHIFT LEVER ASSEMBLY
2006 ATV 400 VP Manual Transmission 16 Ref. Part No. Qty. Description Ref. Part No. Qty. Description REVERSE SHIFT LEVER ASSEMBLY 0740-535 1 0402-843 1 Handle, Reverse Shift Lever 2 0423-345 1 Clip, Push 3 1402-335 1 Plate, Shift 4 0423-357 4 Nut, Stamped 5 0502-659 1 Lever, Shift 6 0502-410 1 Sprin...
Page 19 - AIR INTAKE ASSEMBLY
2006 ATV 400 VP Manual Transmission 17 Ref. Part No. Qty. Description Ref. Part No. Qty. Description AIR INTAKE ASSEMBLY 0740-792 1 0423-019 1 Clamp 2 0470-467 1 Boot, Air Intake 3 0423-018 2 Clamp 4 0470-446 1 Housing, Air Intake 5 0470-391 1 Filter, Air (inc. one No. 3) 6 0470-343 1 Gasket 7 0470-...
Page 20 - BATTERY ASSEMBLY
2006 ATV 400 VP Manual Transmission 18 Ref. Part No. Qty. Description Ref. Part No. Qty. Description BATTERY ASSEMBLY 0740-445 *Not Illustrated 1 5990-839 1 Battery Cover/Tool Tray Assembly (inc. 2-3) 2 1406-507 1 Cover, Battery 3 0406-288 2 Pad, Battery * 0444-122 1 Kit, Tool 4 0745-045 1 Batte...
Page 21 - ENGINE AND EXHAUST
2006 ATV 400 VP Manual Transmission 19 Ref. Part No. Qty. Description Ref. Part No. Qty. Description ENGINE AND EXHAUST 0740-536 1 0462-037 1 Engine 2 0423-405 2 Screw, Cap 3 0423-426 4 Washer, Engine 4 0423-042 2 Spacer, Engine 5 8428-002 2 Nut, Lock 6 8408-816 2 Screw, Cap 7 1506-626 1 Bracket, En...
Page 22 - OIL COOLER ASSEMBLY
2006 ATV 400 VP Manual Transmission 20 Ref. Part No. Qty. Description Ref. Part No. Qty. Description OIL COOLER ASSEMBLY 0740-369 1 0413-118 1 Cooler, Oil - Assembly (inc. 2-9) 2 0413-053 1 Cooler, Oil 3 0413-007 1 Screen, Radiator 4 8475-512 12 Screw, Machine 5 0413-064 1 Shroud, Fan 6 0413...
Page 23 - FRONT DRIVE GEARCASE ASSEMBLY
2006 ATV 400 VP Manual Transmission 21 Ref. Part No. Qty. Description Ref. Part No. Qty. Description FRONT DRIVE GEARCASE ASSEMBLY 0740-537 1 0502-817 1 Gearcase, Front Drive - Assembly (inc. 2-34) 2 0502-386 1 Shaft, Propeller - Assembly (inc. 3-7) 3 0423-411 1 Clamp, Boot 4 0402-985 1 Bo...
Page 24 - REAR DRIVE GEARCASE ASSEMBLY
2006 ATV 400 VP Manual Transmission 22 Ref. Part No. Qty. Description Ref. Part No. Qty. Description REAR DRIVE GEARCASE ASSEMBLY 0740-538 1 0502-822 1 Gearcase, Rear Drive - Assembly (inc. 2-32) 2 0502-088 1 Housing, Gearcase 3 0502-239 1 Housing, Pinion 4 0502-089 1 Cover, Gearcase 5 0402-32...
Page 25 - REAR AXLE ASSEMBLY
2006 ATV 400 VP Manual Transmission 23 Ref. Part No. Qty. Description Ref. Part No. Qty. Description REAR AXLE ASSEMBLY 0740-539 1 0506-675 1 Hitch, Trailer 2 0423-116 4 Screw, Self-Tapping 3 0406-415 1 Panel, Gearcase 4 0423-101 1 Screw, Body 5 0423-031 2 Nut, Speed 6 8477-616 2 Screw, Machine 7 04...
Page 26 - WIRING HARNESS ASSEMBLY
2006 ATV 400 VP Manual Transmission 24 Ref. Part No. Qty. Description Ref. Part No. Qty. Description WIRING HARNESS ASSEMBLY 0740-541 1 0486-181 1 Harness, Main (inc. 2-7 and two No. 8) 2 0486-164 1 Tether, Accessory Connector 3 0530-008 1 Cover, Fuse Block 4 0430-037 1 Holder, Fuse 5 0430-033...
Page 27 - CARBURETOR
2006 ATV 400 VP Manual Transmission 25 Ref. Part No. Qty. Description Ref. Part No. Qty. Description CARBURETOR CVK34-AE (Complete Assembly p/n 0470-470) 0740-480 *Not a Service Part **Optional 1 5507-001 1 Cover, Top 2 5507-002 4 Screw, Top Cover 3 5507-085 1 Spring 4 5507-109 1 Piston, Vacuum 5 55...
Page 28 - CYLINDER HEAD ASSEMBLY
2006 ATV 400 VP Manual Transmission 26 Ref. Part No. Qty. Description Ref. Part No. Qty. Description CYLINDER HEAD ASSEMBLY 0738-415 *Not Illustrated 1 3402-576 1 Head, Cylinder - Assembly (inc. 2-5) 2 3402-099 2 Guide, Valve 3 3423-068 4 Ring, Valve Guide 4 3423-043 2 Pin, Dowel 5 3423-006 4 ...
Page 29 - CYLINDER ASSEMBLY
2006 ATV 400 VP Manual Transmission 27 Ref. Part No. Qty. Description Ref. Part No. Qty. Description CYLINDER ASSEMBLY 0737-039 1 3402-578 1 Cylinder 2 3423-384 2 Bolt, Stud 3 3004-778 2 Bolt, Stud 4 3423-431 2 Bolt 5 3423-432 2 Bolt 6 3423-427 2 Bolt 7 3004-488 4 Nut 8 3402-579 1 Gasket, Cylinder 9...
Page 30 - CRANKCASE ASSEMBLY
2006 ATV 400 VP Manual Transmission 28 Ref. Part No. Qty. Description Ref. Part No. Qty. Description CRANKCASE ASSEMBLY 0739-903 1 3402-763 1 Crankcase Assembly (inc. 2-9) 2 3004-880 4 Bolt 3 3005-332 1 Bolt 4 3005-410 3 Bolt 5 3423-097 4 Bolt 6 3423-091 8 Bolt 7 3402-012 1 Gasket, Oil P...
Page 31 - CRANKCASE COVER ASSEMBLY
2006 ATV 400 VP Manual Transmission 29 Ref. Part No. Qty. Description Ref. Part No. Qty. Description CRANKCASE COVER ASSEMBLY 0737-722 1 3402-991 1 Cover, Clutch 2 3402-766 1 Gasket 3 3423-088 4 Pin, Dowel 4 3423-098 30 Bolt 5 3004-338 2 Plug, Oil Gallery 6 3003-290 2 Gasket 7 3402-100 1 Cap, Inspec...
Page 32 - CRANKSHAFT ASSEMBLY
2006 ATV 400 VP Manual Transmission 30 Ref. Part No. Qty. Description Ref. Part No. Qty. Description CRANKSHAFT ASSEMBLY 0739-873 *Optional 1 3402-992 1 Crankshaft Assembly (inc. 2-8) 2 3402-597 1 Rod, Connecting 3 3402-769 1 Pin, Crank 4 3402-571 1 Bearing 5 3423-440 2 Washer 6 3402-993 1 ...
Page 33 - STARTER CLUTCH ASSEMBLY
2006 ATV 400 VP Manual Transmission 31 Ref. Part No. Qty. Description Ref. Part No. Qty. Description STARTER CLUTCH ASSEMBLY 0737-043 1 3402-603 1 Gear, Starter Idler - No. 1 2 3402-124 1 Gear, Starter Idler - No. 2 3 3423-331 1 Pin, Starter Idler Gear No. 1 4 3423-397 1 Pin, Starter Idler Gear No. ...
Page 34 - CRANK BALANCER ASSEMBLY
2006 ATV 400 VP Manual Transmission 32 Ref. Part No. Qty. Description Ref. Part No. Qty. Description CRANK BALANCER ASSEMBLY 0737-728 1 3402-605 1 Balancer, Crank 2 3402-553 2 Bearing 3 3402-772 1 Gear, Driven - No. 1 4 3004-540 1 Key 5 3402-617 1 Gear, Oil Pump Drive 6 3423-110 1 Pin, Drive Gear 7 ...
Page 35 - CAMSHAFT/VALVE ASSEMBLY
2006 ATV 400 VP Manual Transmission 33 Ref. Part No. Qty. Description Ref. Part No. Qty. Description CAMSHAFT/VALVE ASSEMBLY 0737-730 1 3402-989 1 Camshaft 2 3402-611 1 Sprocket 3 3423-047 1 Pin 4 3423-073 1 Washer 5 3423-013 2 Bolt 6 3423-071 1 C-Ring 7 3402-805 1 Arm, Valve Rocker - Intake (inc. t...
Page 36 - CAM CHAIN ASSEMBLY
2006 ATV 400 VP Manual Transmission 34 Ref. Part No. Qty. Description Ref. Part No. Qty. Description CAM CHAIN ASSEMBLY 0737-051 1 3402-281 1 Chain, Cam 2 3402-612 1 Guide, Cam Chain 3 3402-613 1 Tensioner, Cam Chain 4 3423-074 1 Bolt 5 3402-436 1 Washer 6 3402-614 1 Adjuster, Tensioner - Assembly (...
Page 37 - RECOIL STARTER ASSEMBLY
2006 ATV 400 VP Manual Transmission 35 Ref. Part No. Qty. Description Ref. Part No. Qty. Description RECOIL STARTER ASSEMBLY 0737-034 1 3445-003 1 Starter, Recoil - Assembly (inc. 2-8) 2 3445-004 1 Reel 3 3445-007 1 Spring, Spiral 4 3445-016 1 Ratchet - Assembly (inc. 5-6) 5 3445-005 1 Rat...
Page 38 - OIL FILTER/PUMP ASSEMBLY
2006 ATV 400 VP Manual Transmission 36 Ref. Part No. Qty. Description Ref. Part No. Qty. Description OIL FILTER/PUMP ASSEMBLY 0737-035 1 3402-619 1 Pump, Oil 2 3402-618 1 Gear, Driven 3 3423-046 1 Pin 4 3423-443 1 Washer 5 3423-184 1 Circlip 6 3423-113 3 Screw 7 3402-156 1 Strainer, Oil 8 0693-389 2...
Page 39 - CLUTCH ASSEMBLY
2006 ATV 400 VP Manual Transmission 37 Ref. Part No. Qty. Description Ref. Part No. Qty. Description CLUTCH ASSEMBLY 0739-874 1 3446-352 1 Housing, Starter Clutch 2 3446-003 1 Clutch, Primary Drive One Way 3 3446-290 1 Shoe, Starter Clutch 4 3423-409 1 Nut, Starter Clutch Shoe 5 3423-515 1 Washer, P...
Page 40 - TRANSMISSION ASSEMBLY
2006 ATV 400 VP Manual Transmission 38 Ref. Part No. Qty. Description Ref. Part No. Qty. Description TRANSMISSION ASSEMBLY 0737-733 1 3402-218 1 Bearing 2 3446-297 1 Dog, Reverse 3 3423-066 4 Circlip 4 3423-036 3 Washer, Lock 5 3446-296 1 Gear, Reverse Driven 6 3446-145 1 Bushing 7 3423-263 1 Washer...
Page 41 - SECONDARY TRANSMISSION ASSEMBLY
2006 ATV 400 VP Manual Transmission 39 Ref. Part No. Qty. Description Ref. Part No. Qty. Description SECONDARY TRANSMISSION ASSEMBLY 0740-284 1 3402-776 1 Bearing 2 3446-300 1 Gear, Drive - No. 1 3 3446-301 1 Bushing, Drive Gear No. 1 4 3423-036 1 Washer 5 3423-066 1 Circlip 6 3446-249 1 Dog, Slidin...
Page 42 - SECONDARY DRIVE ASSEMBLY
2006 ATV 400 VP Manual Transmission 40 Ref. Part No. Qty. Description Ref. Part No. Qty. Description SECONDARY DRIVE ASSEMBLY 0740-786 1 3446-274 1 Gear, Secondary Drive 2 3446-035 1 Shim, Secondary Drive Gear - Set 3 3423-023 1 Nut 4 3005-372 1 Washer 5 3446-327 1 Yoke, Propeller Shaft - Front 6 34...
Page 43 - GEAR SHIFTING ASSEMBLY
2006 ATV 400 VP Manual Transmission 41 Ref. Part No. Qty. Description Ref. Part No. Qty. Description GEAR SHIFTING ASSEMBLY 0737-745 1 3446-306 1 Fork, Gear Shift - Reverse 2 3446-155 1 Fork, Gear Shift - No. 1 3 3446-156 1 Fork, Gear Shift - No. 2 4 3402-643 1 Shaft, Gear Shift Fork - No. 2 5 3004-...
Page 44 - SECONDARY SHIFTING ASSEMBLY
2006 ATV 400 VP Manual Transmission 42 Ref. Part No. Qty. Description Ref. Part No. Qty. Description SECONDARY SHIFTING ASSEMBLY 0737-748 1 3446-314 1 Stopper, Gear Shift Cam (inc. 2-3) 2 3446-315 1 Stopper 3 3423-524 1 Spring 4 3402-012 1 Gasket 5 1691-043 2 Washer 6 3423-358 2 Circlip 7 3446-3...
Page 45 - STARTER MOTOR ASSEMBLY
2006 ATV 400 VP Manual Transmission 43 Ref. Part No. Qty. Description Ref. Part No. Qty. Description STARTER MOTOR ASSEMBLY 0737-056 1 3545-016 1 Motor, Starter - Assembly (inc. 2-10) 2 3402-671 1 Terminal Set, Brush 3 3402-672 1 Holder Set, Brush (inc. 4) 4 3008-551 2 Spring, Brush 5 3008-1...
Page 46 - MAGNETO ASSEMBLY
2006 ATV 400 VP Manual Transmission 44 Ref. Part No. Qty. Description Ref. Part No. Qty. Description MAGNETO ASSEMBLY 0737-033 1 3430-053 1 Stator Assembly 2 3430-054 1 Rotor/Flywheel 3 3004-756 3 Bolt 4 0691-785 1 Key 5 3423-086 1 Nut 6 3423-005 3 Bolt 7 3430-006 1 Clamp 8 3430-005 1 Clamp 9 3002-9...
Page 47 - CONTROL SWITCH HOUSING ASSEMBLY
2006 ATV 400 VP Manual Transmission 45 Ref. Part No. Qty. Description Ref. Part No. Qty. Description CONTROL SWITCH HOUSING ASSEMBLY 0738-416 1 0509-013 1 Switch, Control - Assembly (inc. 2-3) 2 3423-197 1 Screw 3 3423-196 1 Screw 4 3409-019 1 Cover, Choke Lever World of Powersports.com 800-407-...
Page 48 - THROTTLE CASE ASSEMBLY
2006 ATV 400 VP Manual Transmission 46 Ref. Part No. Qty. Description Ref. Part No. Qty. Description THROTTLE CASE ASSEMBLY 0737-633 1 3509-003 1 Case, Throttle - Assembly (inc. 2-8) 2 3409-001 1 Lever 3 3004-533 1 Screw, Cap 4 3004-447 1 Washer, Lock 5 3003-030 1 Washer 6 3423-014 1 Screw...
Page 49 - RELATED ITEMS
Printed in U.S.A p/n 2257- 454 RELATED ITEMS 2006 ATV 400 VP (Manual Transmission) Red (Model No. A2006ABH4AUSR) Green (Model No. A2006ABH4AUSG) 0436-768 Backrest 0436-679 Bag, Fender - Black 0436-660 Bag, Rack, Front - Black 0436-802 Bag, Rack, Rear - Black 0436-811 Basket, Open-End - Rear 0436-765...
