Page 2 - TABLE OF CONTENTS
i 312030002 TABLE OF CONTENTS Page SAFETY INFORMATION 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RECOGNIZE SAFETY INFORMATION 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . UNDERSTAND SIGNAL WORDS 1 . . . . . . . . . . . ....
Page 6 - SAFETY INFORMATION; Recognize Safety Information; DANGER; Understand Signal Words; WARNING; Follow Safety Instructions
1 312030002 SAFETY INFORMATION Recognize Safety Information This is the safety-alert symbol. When you see thissymbol on our machine or in this manual, be alert tothe potentially of personal injury. Follow recommended precautions and safe operatingpractices. DANGER Understand Signal Words A signal wo...
Page 8 - OPERATOR’S INSTRUCTIONS; CONTROL PANEL SWITCHES
312030002 3 OPERATOR’S INSTRUCTIONS This section describes operating controls and indicators, dispensed product conditions, operating characteris-tics, Unit operation, replenishing syrup supply, product flavor change, checking CO 2 supply, operators daily cleaning of Unit, and sanitizing requirement...
Page 9 - ‘‘SYRUP PRIME’’ Switches.
312030002 4 ÍÍÍÍ ÍÍÍÍ ÍÍÍÍ ÍÍÍÍ MS (Forward)> <(Backward) Display ON MOTOR Side 1 Side 2 BLEND ON/OFF SYRUP PRIME OFF ERROR RESET Manual Defrost Menu/Select Cancel Defrost ER FIGURE 2. CONTROL PANEL SWITCH IDENTIFICATION ‘‘SYRUP PRIME’’ Switches. The ‘‘SYRUP PRIME’’ switches, located on the co...
Page 11 - CONTROL PANEL DISPLAY MESSAGES
312030002 6 CONTROL PANEL DISPLAY MESSAGES ‘‘FILL 1’’ and ‘‘FILL 2’’ Fault Messages. ‘‘FILL 1’’ and ‘‘FILL 2’’ fault messages will appear on the message display only after the “SYRUP PRIME”switches have been pressed and the syrup systems sold-out floats have been filled with product. ‘‘FILL 1’’ and‘...
Page 12 - DEFROST SYSTEMS; UNITS EQUIPPED WITH HOT-GAS DEFROST SYSTEMS
312030002 7 DEFROST SYSTEMS NOTE: The automatic defrost, “SLEEP” (SLEEP TIME), and “WAKE UP” (WAKE UP TIME) should beprogrammed into the Unit electronics by a qualified Service Person. UNITS EQUIPPED WITH HOT-GAS DEFROST SYSTEMS The Unit is equipped with both manual and automatic hot-gas defrost sys...
Page 13 - FACEPLATE RELIEF VALVES; DISPENSING VALVES
312030002 8 Automatic Electric Defrost System. The automatic electric defrost system may be programmed into the Unit to occur up to nine different times a daywith a minimum of two hours between defrost settings. At start of each automatic electric defrost cycle, the re-frigeration compressor will op...
Page 14 - DISPENSED PRODUCT CONDITIONS; ‘‘OVERRUN’’, AS APPLIED TO FROZEN CARBONATED BEVERAGES
312030002 9 DISPENSED PRODUCT CONDITIONS ‘‘OVERRUN’’, AS APPLIED TO FROZEN CARBONATED BEVERAGES Overrun Defined. Overrun is product expansion that takes place in the frozen carbonated drink. It is caused primarily by CO 2 gas breakout and secondary by freezing. Low Dispensing Volume Affects Overrun....
Page 15 - PRIMARY CO
312030002 10 Freezing Affects Overrun. Freezing causes approximately a 10 percent expansion in a dispensed frozen carbonated drink. The degree offreezing is limited because the finished drink is intended to be sipped through a straw. This is not possible if theproduct is too ‘‘solid’’. OPERATING CHA...
Page 16 - REPLENISHING SYRUP SUPPLY; SYRUP TANKS SYSTEM
312030002 11 SECONDARY CO 2 REGULATORS The secondary CO 2 regulators, located inside the Unit, control CO 2 pressure to the Unit carbonator(s) and the product blender tanks. If adjustment of these CO 2 regulators should become necessary, call a qualified Service Person to make the adjustments. ADJUS...
Page 17 - BAG–IN–BOX SYSTEM; SYRUP FLAVOR CHANGE
312030002 12 8. If freeze cylinder is not full of product, repeatedly pull and release the faceplate relief valve to slowly bleed CO 2 from the freeze cylinder and allow product to fill the cylinder. Do not relieve freeze cylinder pressure too fast or the product will foam excessively in the cylinde...
Page 18 - CLEANING AND SANITIZING; DAILY CLEANING OF UNIT
312030002 13 3. Unfasten safety chain and remove empty CO 2 cylinder. 4. Position full CO 2 cylinder and secure with safety chain. WARNING: To avoid personal injury and/or property damage, always secure CO 2 cylinder in an upright position with safety chain to prevent it from falling over. Should th...
Page 21 - CLEANING CONDENSER COIL; UNIT WITH AIR-COOLED REFRIGERATION SYSTEM
312030002 16 32. After carbonator water pump cycles off, intermittently pull and release the No. 1 freeze cylinder faceplate relief valve. This bleeds CO 2 from the freeze cylinder and allows product to enter and fill the cylinder. 33. Open No. 2 product blender tank product shutoff valve. CLEANING ...
Page 22 - TROUBLESHOOTING
17 312030002 WARNING: If repairs are to be made to a product system, remove quick disconnects fromthe applicable product tank, then relieve the system pressure before proceeding. If repairsare to be made to the CO 2 system, stop dispensing, shut off the CO 2 supply, then relieve the system pressure ...
Page 26 - WARRANTY
312030002 21 WARRANTY IMI Cornelius Inc. warrants that all equipment and parts are free from defects in material and workmanship un-der normal use and service. For a copy of the warranty applicable to your Cornelius, Remcor or Wilshire prod-uct, in your country, please write, fax or telephone the IM...