Page 2 - Table of Contents
1 Table of Contents Description ............................................................................................................................... Page 2 Specifications .........................................................................................................................
Page 3 - General Description
2 General Description The Millennium™ is a state of the art four product B-I-B juicedispenser. It’s integral high performance, dual speed peristaltic minipumps eliminate the need to purchase separate B-I-B pumps. TheMillennium™ can draw product directly from the B-I-B’s up to 50feet away (15 feet ve...
Page 4 - Specifications; pressure
3 Specifications Model Number ......................................................................................................................... MJ30-4 Electrical Ratings .......................................................................... 115VAC / 1 Phase / 60 Hz, 10 Amps Electrical Co...
Page 5 - Connect Water Supply:
4 Receiving & Unpacking 1. Inspect the carton and note any damage,regardless if it appears minor. If the carton isdamaged, note on the consignee copy of thefreight invoice “exterior carton damage -concealed damage possible.” 2. Cut the plastic banding strap and remove theexterior carton sleeve, ...
Page 6 - Purge Air from the Water Coil; Turn off the water supply.
5 b. Insert a 3/8” nylon washer into the elbowbarb of the supply line. Connect theassembledsupply lineto the waterinlet fittinglocated onthe rear ofthe dispenser. c. Connect the water supply line to the shutoff. Turn on the water and check for leaks. NOTE : The dynamic water pressure must be 20 PSIG...
Page 7 - Programming Portion; switch to; XL; Push and hold for a continuous pour.; Brixing Concentrate; Replace the flavor strip cover.
6 Sanitizing Prior to Initial Use The beverage system must be cleaned andsanitized after installation is completed to safeguard against any possible contaminants whichmay have entered the system during transport orinstallation. Refer to the “Cleaning & Sanitizingthe System” section of this manua...
Page 8 - Stera-Sheen® Green Label; IMPORTANT; Do Not flush more than three valve circuits
7 Cleaning & Sanitizing the System The dispenser must be cleaned and sanitizedafter installation and as required by state andlocal health departments, or every 3 monthsminimum. Your state or local health codes mayrequire more frequent and extensive sanitizingprocedures. Cleaning and Sanitizing E...
Page 9 - DO NOT USE ABRASIVE TYPE; Maintenance of the; Cleaning of the Refrigeration Components:
8 b. Submerse the bag connector and bag valveassembly into the bucket of sanitizingsolution. c. Depress and hold the dispense button untilsanitizing solution is dispensed through themixing valves nozzle. d. Pulse each valve for 15 seconds on and thenrelease the button. Repeat this pulsing for 15cycl...
Page 10 - Ice Water Bath Cleaning
9 with a vacuum cleaner or a soft bristlebrush. e. Clean the exterior surfaces of thecompressor, agitator motor, fan motor, andfan blade with a damp cloth to wipe off theaccumulated dust. Ice Water Bath Cleaning The water bath should be cleaned to obtainmaximum cooling efficiency. It is recommendedt...
Page 11 - Troubleshooting Guide; Problem; Low water bath level.
Troubleshooting Guide 10 Problem Probable Cause Remedy DISPENSER IS TOTALLYINOPERATIVE No power present at thesource. Power is present at thesource...dispenser is stillinoperative. Check the power circuit for a blownfuse or tripped circuit breaker. Checkthe supply line for the properamperage and vol...
Page 12 - Freeze up of water coil.; CAUTION; : Access to this panel
Troubleshooting Guide 11 Problem Probable Cause Remedy UNIT DISPENSINGCONCENTRATE ONLY NOWATER TO ALL VALVES No water reaching dispenserfrom the water supply line. Water pressure over 100 psi or7 bar. High pressure will notallow the water solenoids toopen. Freeze up of water coil. Check line to see ...
Page 13 - Concentrate container empty.
Troubleshooting Guide 12 Problem Probable Cause Remedy FROM SINGLE VALVE,UNIT IS DISPENSINGWATER ONLY. Concentrate container empty. BIB connector is not engagedor improperly installed. Air leak in product suctionline. No power at the pump motor. Defective gear motorassembly. Pump running backwards. ...
Page 16 - Low refrigerant charge.
Troubleshooting Guide 15 Problem Probable Cause Remedy TWO OR MORE PUMPSOPERATE WHEN ONLYONE BUTTON IS PUSHED. (Cont.) VRB Board mounting screwinsulator is missing orimproperly installed. Check the corresponding VRB boardto the valve that is dispensing inerror. Where the screw mounts thetransistor t...
Page 17 - Condenser fan not running.
Troubleshooting Guide 16 Problem Probable Cause Remedy COMPRESSOR RUNS BUTNO COOLING. TRIPPINGOVERLOAD.(Compressor shell is hot totouch). Condenser fan not running. Inadequate air flow throughthe dispenser. Blocked condenser fins. Ambient air over 100 ° F 38 ° C. Defective overload. Defective compre...
Page 18 - Compressor not cycling off.
Troubleshooting Guide 17 Problem Probable Cause Remedy UNIT IS DISPENSINGCONCENTRATE ONLYREFRIGERATION SYSTEMHAS BEEN RUNNING FOREXTENDED PERIODWITHOUT SHUTTING OFFFROZEN WATER COIL. Compressor not cycling off. Check the ice bank control. Be surethat the control has not overheatedand fused the conta...
Page 19 - Millennium 4 Valve Schematic
Page 20 - Final Assembly; ITEM
Final Assembly 19 ITEM PART NO. DESCRIPTION QTY 1 50222 Merchandiser 1 2 720203000 Lens “Refreshing Drinks” 1 3 60064003 Fluorescent Bulb, F15T80 (All Voltages) 1 ‡ 350001 Ballast 115v/60hz 1 ‡ 60419006 Ballast 230v/50hz 1 ‡ 60420001 Starter 115v/60hz 1 ‡ 60419004 Ballast 220v/6hz 1 ‡ 350164 Socket,...
Page 23 - Platform Assembly
Platform Assembly P/N 720200800 22 ITEM PART NO. DESCRIPTION QTY 1 720200804 Tube Fittings/Bracket Assembly 1 2 720200801 Base, Pump 1 3 720200802 Bracket, Pump Support 1 4 48432 Pump & Bracket Assembly Millennium 4 5 720201600 Harness Assembly, Pumps to Plug 1 6 48195006 Clamp-Hose, .470”-.XXX”...
Page 24 - Pump & Bracket Assembly; Pump & Motor Assembly
Pump & Bracket Assembly P/N 48432 23 ITEM PART NO. DESCRIPTION QTY 1 0704105 Screw, 8-32 x 1/2” 4 2 45185 Pump & Motor Assembly 1 3 45283 Rubber Bushing With Nut Insert 4 4 48420 Pump Bracket 1
Page 25 - Pump Motor Assembly; Thumbscrew
Pump Motor Assembly P/N 48405 24 ITEM PART NO. DESCRIPTION QTY 1 45016001 Pump Motor with Boot (Item #7) 1 2 45078 Pump Complete, 3-Roller 1 3 45050 Block Assembly, Pump & Motor 1 4 45017001 Thumbscrew 4 5 0702905 Screw, 8-32 x 3/4” 1 6 45098 Tubing Kit (1 Pre-Cut Tube and 2 Clamps) 4 7 45074 Bo...
Page 26 - Dispensing Assembly; Valve Block/Bracket Assembly
Dispensing Assembly P/N 720200300 25 ITEM PART NO. DESCRIPTION QTY 1 0704107 Screw, *8-32 THMS, 5/8” LG 8 2 45027001 Bushing-Nozzle, SL Juice Dispense 4 3 07033901 Bushing-Snap 2 4 48415 Valve Block/Bracket Assembly 4 5 720200301 Support, Valve Block 1 ‡ 45123 Static Mixer 4 ‡ 31525-057 O-Ring Mixin...
Page 27 - Valve Block Assembly; Armature Tip
Valve Block Assembly P/N 45045 26 ITEM PART NO. DESCRIPTION QTY 1 45177 Holder, Poppet Seal 1 23 0720406 Nut, #10-32 KEPS 1 4 15321 Ring-Retain, .242 ID 1 5 15323 Armature-EL VLV 1 6 18070001 Gasket-Rubber 1.055 DIA 1 7 18367 Spring-Coil, SS 1 8 19695001 Guide-AS Small ELVL 1 9 31525021 O-Ring, 1-1/...
Page 29 - Electrical Box Assembly
Electrical Box Assembly P/N 720201400 28 ITEM PART NO. DESCRIPTION QTY 1 45238 Voltage Regulator Assembly, SLJ1000-2 2 2 720201401 Enclosure, Electrical 1 3 720201403 Cover, Electrical Box 1 4 0734801 Rivet, Pop 1 5 0704001 Screw, #8-32 Type “F” BD HD, 3/8” LG 7 6 59328001 Fuse – 6.25 Amp, 250 V, SL...
Page 30 - Insulator-Voltage Regulator
Voltage Regulator Assembly, SLJ1000-2 P/N 45238 29 ITEM PART NO. DESCRIPTION QTY 1 45162 Bracket-Voltage Regulator, SLJ1000-1 1 2 45056 Support-PC Board, SL Juice 8 3 45012002 Board-Voltage Regulator, SLJ 2 4 45613 Fastener, Plastic-VRB Mtg 2 5 45004001 Insulator-Voltage Regulator 2
Page 31 - PORTION CONTROL ASSEMBLY
Page 32 - PORTION CONTROL ELECTRICAL DIAGRAM
PORTION CONTROL ELECTRICAL DIAGRAM P/N 720201800 31
Page 33 - DESCRIPTION
Millennium Model MJ30-4 Recommended Spare Parts List (For 10 Dispensers) 32 PART NO. DESCRIPTION QTY 45003100 Nozzle & O-Ring Assembly 4 45123 Static Mixer (inside disp. nozzle) 4 31525037 O-Ring, Dispensing Nozzle 4 45189 Poppet, Rubber, Valve Mixing Block 4 45177 Poppet Seal Holder 4 47011 Dia...
Page 34 - Description; Optional Leg Kit Standard (set of 4 steel legs and 2 support braces
Millennium Model MJ30-4 Optional Accessories 33 The following options are available for the Millennium Dispenser. For more information, please contactour customer service department at 1-800-238-3600 Monday-Friday between the hours of 8:00 a.m. and4:30 p.m. CST. Part No. Description 721900000 Option...
Page 35 - Certificate of Warranty; ONE YEAR LIMITED PARTS EQUIPMENT WARRANTY; ADDITIONAL FOUR YEAR LIMITED WARRANTY ON COMPRESSOR
IMI Cornelius, Inc. One Cornelius Place Anoka, Minnesota 55303 612-421-6120 / 800-238-3600 612-422-3255 34 IMI CORNELIUS INC. Certificate of Warranty ONE YEAR LIMITED PARTS EQUIPMENT WARRANTY IMI Cornelius Inc. warrants to the original commercial purchaser/user, that any commercial product of its ma...
Page 36 - ILLUSTRATED PARTS LIST
IMI CORNELIUS INC. One Cornelius Place Anoka, MN 55303-6234 Telephone 1-800-238-3600 Facsimile 1-800-258-0255 www.cornelius.com ILLUSTRATED PARTS LIST Millennium II 4000 1 of 22 Manual Part No.: 620919547IPL Rev.: B July 7, 2003 © IMI Cornelius Inc., 2003 MILLENNIUM II 4000
Page 55 - Recommended Spare Parts List
IMI CORNELIUS INC. One Cornelius Place Anoka, MN 55303-6234 Telephone 1-800-238-3600 Facsimile 1-800-258-0255 www.cornelius.com ILLUSTRATED PARTS LIST Manual Part No.: 620919547IPL 20 of 22 Millennium II 4000 Rev.: B July 7, 2003© IMI Cornelius Inc., 2003 Recommended Spare Parts List Part No. Name 5...
Page 56 - Accessories and Service Items
IMI CORNELIUS INC. One Cornelius Place Anoka, MN 55303-6234 Telephone 1-800-238-3600 Facsimile 1-800-258-0255 www.cornelius.com ILLUSTRATED PARTS LIST Millennium II 4000 21 of 22 Manual Part No.: 620919547IPL Rev.: B July 7, 2003 © IMI Cornelius Inc., 2003 Accessories and Service Items Part No. Name...
Page 58 - Notes
