Page 3 - Forward; Page i; Number
Forward Page i How To Use This Manual Cornelius provides this manual as an aid to the service technician in installation and maintenance of the CCM and CCU Series cube ice machines. Do not attempt to perform installation, start-up or maintenance unless you have read and fully understand this manual....
Page 4 - Table of Contents
Table of Contents Page ii Foreward Page i Table of Contents Page ii Freight Claim Procedure Page iii Model Number and Serial Number Format Page 1 Installation Guidelines Page 2 Remote Condenser Guidelines Page 4 Electrical and Plumbing Requirements Page 6 How the Machine Works Page 13 Start-Up Proce...
Page 5 - Freight Claim Procedure
Freight Claim Procedure Page iii Freight Claims Important! Inspect Promptly This merchandise has been carefully inspected and packed in accordance with the carrier’s packing specifications. Responsibility for safe delivery has been assumed by the carrier. If loss or damage occurs, you as the consign...
Page 6 - Page 1; Model and Serial Number Format; Serial Number
Model and Serial Number Format Page 1 Model and Serial Number Format The serial number format and machine specifics are detailed on the data plate. Model Number CCM 06 30 A H 1 2 Engineering Rev Level Voltage:1=115V, 2=230V, 3=230V 3ph 5=50Hz. Cube Size: H=Half Cube, F=Full Cube Condenser Type: A=Ai...
Page 7 - (See Electrical and Plumbing Diagrams for line sizing)
Installation Guidelines Page 2 Installation Guidelines For proper operation of the Cornelius ice machine, the following installation guidelines must be followed. Failure to do so may result in loss of production capacity, premature part failures, and may void all warranties. Reference the installati...
Page 8 - Installation Guidelines; Page 3
Installation Guidelines Page 3 Secure the machine on top of the bin or dispenser. Attach the ice machine to the bin with the mounting straps provided with the bin or dispenser. Insure that the back of the ice machine is flush with the back of the bin. Proper functioning of the bin door requires the ...
Page 9 - Remote Condenser Guidelines; Maximum vertical rise:; Air Flow
Remote Condenser Guidelines Page 4 Remote Condenser Installation For proper operation of the Cornelius ice machine, the following installation guidelines must be followed. Failure to do so may result in loss of production capacity, premature part failure, and may void all warranties. Remote condense...
Page 10 - Page 5; ICE Machine Model Number; Formula for figuring maximum equivalent run is as follows:
Remote Condenser Guidelines Page 5 The CCM0530R, CCM0630R, CCM0830R, CCM1030R and CCM1530R remote ice makers incorporate the mixing valve in the condenser. This configuration allows up to a 100 foot calculated remote line set run. Reference the diagram below to calculate the maximum 100 foot line se...
Page 11 - Electrical and Plumbing Requirements; Page 6; Electrical and Plumbing Requirements: CCU0150, and CCU0220
Electrical and Plumbing Requirements Page 6 Electrical and Plumbing Requirements: CCU0150, and CCU0220 (Includes 50Hz. and 230 Volt Units) Note: The CCU Undercounter series do not have a splash curtain. These models utilize a thermostatic bin control in place of a mechanical bin switch. ON-OFF-WASH ...
Page 12 - Page 7; Electrical and Plumbing Requirements: CCU0300
Electrical and Plumbing Requirements Page 7 Electrical and Plumbing Requirements: CCU0300 (Includes 50Hz.Units) Note: The CCU Undercounter Series do not have a splash curtain. These models utilize a thermostatic bin control in place of a mechanical bin switch. ON-OFF-WASH Switch is located in the co...
Page 13 - Page 8; Electrical and Plumbing Requirements:
Electrical and Plumbing Requirements Page 8 Electrical and Plumbing Requirements: CCM0330, CCM0430, CCM0530, CCM0630 (Includes 50Hz. Units)
Page 14 - Page 9; Electrical and Plumbing Requirements: CCM0830 and CCM1030
Electrical and Plumbing Requirements Page 9 Electrical and Plumbing Requirements: CCM0830 and CCM1030 (Includes 50Hz. And 3 Phase Units)
Page 18 - A general description of how the; CCM Series; cubers works is given below. With the ICE/OFF/WASH switch in the
How the CCM Ice Machine Works Page 13 How the Ice Machine Works A general description of how the CCM Series cubers works is given below. With the ICE/OFF/WASH switch in the ICE position, the compressor, water pump and condenser fan motor (when applicable) will energize starting the freeze cycle. Dur...
Page 19 - Bridge Thickness
Start-Up Procedure Page 14 Start-Up Procedure Before starting the machine, make sure the machine is level within 1/8 inch in all directions, the bin or dispenser leg height can be adjusted by rotating the leg foot. Check the water level in the water trough. It should be approximately ½ inch above th...
Page 20 - Evaporator; Undercounter machines:; A thermostatic bin control is used on the undercounter; All Models; Check the bin switch for proper
Start-Up Procedure Page 15 Bin Control Operation The bin control is used to shut the machine off when the bin fills with ice. The bin control must be checked upon installation or initial start-up and when performing maintenance. There is one bin switch for each evaporator. The actuator arm of the bi...
Page 21 - General Maintenance; for proper thickness and adjustment procedure.
General Maintenance Page 16 Electrical shock and/or injury from moving parts inside this machine can cause serious injury. Disconnect electrical supply to machine prior to performing any adjustments or repairs. Failure to perform the required maintenance at the frequency specified will void warranty...
Page 24 - “OFF”; position. The switch is located in the control box.
Winterizing Procedure Page 19 Winterizing Procedures Important! Whenever the ice machine is taken out of operation during the winter months, the procedure below must be performed. Failure to do so may cause serious damage and will void all warranties. 1. Turn off water to machine. 2. Make sure all i...
Page 25 - Service History
Service History Page 20 9081365-01 Service History Model Number__________________Serial Number__________________Date Installed__________ __________________________________________________________________________________________ ________________________________________________________________________...