Page 2 - GENERAL DESCRIPTION; GENERAL WARRANTY POLICY
1 0713 GENERAL DESCRIPTION Warranty Registration Data (to be filled out by customer) Model Number; Serial Number; Install Date; Local AuthorizedService Center; GENERAL WARRANTY POLICY IMI Cornelius Inc; warrants that all equipment andparts are free from defects in material andworkmanship under norma...
Page 3 - COMPLETE SERVICE; HOME OFFICES AND MANUFACTURING; DISTRIBUTION CENTERS
1611 2 COMPLETE SERVICE Your trained Cornelius Sales Person stands ready to serve you with ordering and technical assistance.He can also offer you success proven merchandising ideas and placement programs that will help you tolocate Cornelius beverage equipment in retail accounts. Complete repair an...
Page 4 - TABLE 1. SPECIFICATIONS
3 0713 TABLE 1. SPECIFICATIONS Model Numbers (Standard Assemblies W/O Optional Kits) Domestic Units: Beverage Control Panel (one carbonator) Requiring Connection to one Post-Mix Dispenser 1416 Beverage Control Panel (two carbonator) Requiring Connection to Two Post-Mix Dispenser 0516 Export Units: B...
Page 5 - INSTALLATION; Item
4 0713 INSTALLATION This manual is intended to assist the installer andservice personnel in the installation, operation, andmaintenance procedures to be performed on theBeverage Control Panel Assembly (see Figure 1 andapplicable Figure 3, 4, 5, or 6). The Beverage Control Panel Assembly is designedt...
Page 7 - PREPARATION FOR OPERATION; BEVERAGE CONTROL PANEL ASSEMBLY
6 0713 Center–Island and Second Dispenser Installationwith Optional Syrup Tanks Hookup (see FigureNO TAG) Connect CO 2 , plain water, carbonated water, and syrup lines between Beverage Control PanelAssembly, the Post–Mix Dispensers, and otherequipment to be connected to the system. OptionalSyrup Tan...
Page 9 - CARBONATED WATER LEAKS
8 0713 A. Connect bulk syrup tank into system. B. Connect three other flavors syrup tanksinto syrup systems. 18. Installation Using Optional Syrup Tank Kit (P/N 0673) (see Figure 7.) A. Connect four syrup tanks into syrupsystems. B. Connect three other flavors syrup tanksinto syrup systems. 19. Oper...
Page 10 - FIGURE 1. STANDARD BEVERAGE CONTROL PANEL ASS’Y
0713 9 *BEVERAGE CONTROL PANEL MODEL 0817 AND 0516 ARE EQUIPPED WITH TWO CAR- BONATOR ASSEMBLIES. MODEL 1416 AND 1548 ARE EQUIPPED WITH ONE CARBONA- TOR ASSEMBLY. SECONDARY CO 2 REGULATOR PANEL ASS’Y CO 2 SWITCHOVER VALVE WATER SYSTEM SURGE TANK CARBONATOR ASS’Y(2) PLUG FIGURE 1. STANDARD BEVERAGE C...
Page 11 - FIGURE 2. BEVERAGE CONTROL PANEL ASSEMBLY
10 0713 OPTIONAL WATER PRESSURE BOOSTER KIT PRESSURE SWITCH WATER PRESSUREBOOSTER SYSTEM WATER TANK WATER SURGE TANK OPTIONAL PRIMARY CO 2 REGULATOR ASS’Y KIT OPTIONAL AIR COMPRESSOR KIT OPTIONAL SYRUP TANKS KIT OPTIONAL WATER PRESSURE REGULATOR KIT FIGURE 2. BEVERAGE CONTROL PANEL ASSEMBLY (WITH AL...
Page 12 - FIGURE 3. PLAIN AND CARBONATED WATER SYSTEMS FLOW DIAGRAM
0713 11 OPTIONAL WATER PRESSURE BOOSTER KIT SHUTOFF VALVE WATER TANK PRESSURE SWITCH CHECK VALVE WATER PUMP (90–GPH) (341–LPH) SERVICE VALVE WATER SURGE TANK SERVICE VALVE TO POST–MIX DISPENSER CARBONATED WATER TANK WATER PUMP CARBONATOR WATER PRESSURE REGULATOR (12–PSI) (.8–BARS) FILET BUN STEAMER ...
Page 13 - FIGURE 4. PLAIN AND CARBONATED WATER SYSTEMS FLOW DIAGRAM
12 0713 OPTIONAL WATER PRESSURE BOOSTER KIT SHUTOFF VALVE WATER TANK PRESSURE SWITCH CHECK VALVE WATER PUMP (90–GPH) (341–LPH) SERVICE VALVE WATER SURGE TANK SERVICE VALVE TO POST–MIX DISPENSER CARBONATED WATER TANK WATER PUMP CARBONATOR WATER PRES- SURE REGULATOR (12–PSI) (.8–BARS) FILET BUN STEAME...
Page 14 - FIGURE 5. PLAIN AND CARBONATED WATER SYSTEMS FLOW DIAGRAM
0713 13 OPTIONAL WATER PRESSURE BOOSTER KIT SHUTOFF VALVE WATER TANK PRESSURE SWITCH CHECK VALVE WATER PUMP (90–GPH) (341–LPH) SERVICE VALVE WATER SURGE TANK SERVICE VALVE TO POST–MIX DISPENSER CARBONATED WATER TANK WATER PUMP WATER PRESSURE REGULATOR (12–PSI) (.8–BARS) FILET BUN STEAMER TO POST–MIX...
Page 15 - FIGURE 6. PLAIN AND CARBONATED WATER SYSTEMS FLOW DIAGRAM
14 0713 OPTIONAL WATER PRESSURE BOOSTER KIT SHUTOFF VALVE WATER TANK PRESSURE SWITCH CHECK VALVE WATER PUMP (90–GPH) (341–LPH) SERVICE VALVE WATER SURGE TANK SERVICE VALVE TO POST–MIX DISPENSER CARBONATED WATER TANK WATER PUMP WATER PRESSURE REGULATOR (12–PSI) (.8–BARS) FILET BUN STEAMER TO POST–MIX...
Page 16 - /AIR AND SYRUP SYSTEMS FLOW DIAGRAM
0713 15 AIR COMPRESSOR KIT (OPTIONAL) CO 2 /AIR CHANGEOVER VALVE SUGAR BASED SYRUP (60–PSI) (4.14 BARS) DIET SYRUP (12–PSI) (.83 BARS CO 2 CHECK VALVE SYRUP TANK KIT (OPTIONAL) CONNECT TO DISPENSING STATIONS FROM BULK SYRUP TANK (STANDARD INSTALLATION) ORANGE SPRITE DIET TO CO 2 CYLINDER CO 2 /AIR C...
Page 19 - FIGURE 9. CONNECTION DIAGRAM (CENTER–ISLAND AND SECOND DISPENSER
18 partnum FIGURE 9. CONNECTION DIAGRAM (CENTER–ISLAND AND SECOND DISPENSER WITH OPTIONAL SYRUP TANKS HOOKUP 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 coke coke coke orange diet sprite 1 6 SPRITE DIET ORANGE COKE COKE COKE COKE COKE COKEBULKTANK
Page 21 - FIGURE 10. CONNECTION DIAGRAM (CENTER–ISLAND INSTALLATION
20 partnum FIGURE 10. CONNECTION DIAGRAM (CENTER–ISLAND INSTALLATION WITH BULK SYRUP TANK HOOKUP) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 SPRITE DIET ORANGE SYRUP BULK TANK
Page 23 - FIGURE 11. CONNECTION DIAGRAM (CENTER–ISLAND AND SECOND DISPENSER
22 partnum FIGURE 11. CONNECTION DIAGRAM (CENTER–ISLAND AND SECOND DISPENSER INSTALLATION WITH BULK SYRUP TANK HOOKUP) 1 23 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 coke coke coke orange diet sprite
Page 25 - SERVICE AND MAINTENANCE; gas could then ba; ADJUSTING PRIMARY CO; nitrogen gas pressure. Proceed as follows:
0713 24 SERVICE AND MAINTENANCE POST–MIX DISPENSER SERVICE ANDMAINTENANCE Refer to manual provided with the Post–MixDispenser for service and maintenance instructions. BEVERAGE CONTROL PANELASSEMBLY SERVICE ANDMAINTENANCE CARBONATOR ASSEMBLY SERVICE ANDMAINTENANCE WARNING: The carbonator water pumpw...
Page 26 - FIGURE 14. LIQUID CHECK VALVE ASSEMBLY
25 0713 ‘ 2. Close Beverage Control Panel Assembly water inlet supply line shutoff valve. 3. Loosen screen retainer, then pull screen retainer and strainer screen from water pump. (seeFigure 12). 4. Pull strainer screen from screen retainer. Clean any sediment from screen retainer and pumpscreen ret...
Page 27 - , or nitrogen gas pressure before checking
0713 26 8. Open Beverage Control Panel Assembly water inlet supply line shutoff valve. 9. Plug carbonator(s) and the Water Pressure Booster system power cords into electricaloutlets. Checking Water Tank Air, CO 2 , or Nitrogen Gas Pressure NOTE: The Water Pressure Booster system watertank must be co...
Page 28 - FIGURE 15. PRESSURE SWITCH ADJUSTMENT
27 0713 ‘ Note: The DIFFERENTIAL adjustment (20–psi) between ‘‘CUT–IN’’ (water pump starts) and ‘‘CUT–OUT’’ (waterpump stops) has been adjusted at the factory and should require no further adjustment. Should differentialadjustment become necessary, turn DIFFERENTIAL ADJUSTMENT nut clockwise to incre...
Page 29 - WATER FILTERS REPLACEMENT; SANITIZING SYRUP SYSTEMS
0713 28 FIGURE 16. SYRUP LINE STRAIANER 1. Using chlor–tergent (Oakite Products, Inc.) or equivalent sanitizer and LUKEWARM water, mix2–1/2 gallons (9.46 liters) of sanitizing solution ina bucket. 2. Disconnect syrup out quick disconnects, containing the syrup strainers, from all syruptanks. 3. Acti...
Page 30 - SYRUP FLAVOR CHANGE
29 0713 ‘ 1. Remove CO 2 disconnect and syrup disconnect from empty syrup tank, then remove tank. 2. Place full syrup tank in position, then connect CO 2 disconnect and syrup disconnect to full syrup tank. SYRUP FLAVOR CHANGE Sanitize applicable syrup system as instructed, theninstall full tank of n...
Page 31 - TROUBLESHOOTING; supplies, and relieve the carbonated; TROUBLESHOOTING OPTIONAL WATER PRESSURE BOOSTER SYSTEM
30 0713 TROUBLESHOOTING IMPORTANT: Only qualified personnel should service internal components or electrical wiring. WARNING: If repairs are to be made to carbonated water system, disconnect electricalpower to Cooling Unit, shut off plain water and CO 2 supplies, and relieve the carbonated water sys...
Page 34 - FIGURE 2.WIRING DIAGRAM
0713 33 FIGURE 1. WIRING DIAGRAM (CARBONATOR) FIGURE 2.WIRING DIAGRAM (OPTIONAL WATER PRESSURE BOOSTER SYSTEM)
Page 35 - FIGURE 3. INSTRUCTIONS FOR CRIMPING TUBE CLAMPS
34 0713 FIGURE 3. INSTRUCTIONS FOR CRIMPING TUBE CLAMPS
Page 36 - FIGURE 17. BEVERAGE CONTROL PANEL ASS’Y
0713 35 1 2 3 4 5 6 7 8 9 10 11 12 13 15 16 17 19 20 21 22 23 24 25 26 27 13 13 13 15 13 15 15 15 27 FIGURE 17. BEVERAGE CONTROL PANEL ASS’Y
Page 37 - BEVERAGE CONTROL PANEL ASS’Y
36 0713 BEVERAGE CONTROL PANEL ASS’Y Item No. Part No. Name 1416 Beverage Control Panel Ass’y One Carbonator, Domestic 0516 Beverage Control Panel Ass’y Two Carbonator, Domestic 1548 Beverage Control Panel Ass’y One Caronbator, Export 0187 Beverage Control Panel Ass’y Two Carbonabor, Export 1 0483 C...
Page 42 - FIGURE 25. LARGE RESERVE CARBONATOR
0713 41 1 2 3 4 56 78 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 33 34 35 3637 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 1 1 1 11 13 23 26 32 29 FIGURE 25. LARGE RESERVE CARBONATOR
Page 43 - LARGE RESERVE CARBONATOR
42 0713 LARGE RESERVE CARBONATOR Item No. Part No. Name 416424 Large Reserve Carbonator Ass’y, Low Profile, Domestic 496424 Large Reserve Carbonator Ass’y, Low Profile, Export 1 311304 Tapered Gasket, Black 2 318027 Tube Ass’y. .375 I.D. By 13-in Long 3 770716-020 Fitting, 7/16-20 female by 5/8-18 m...
Page 47 - WARRANTY; IMI Cornelius Offices
WARRANTY IMI Cornelius Inc. warrants that all equipment and parts are free from defects in material and workman-ship under normal use and service. For a copy of the warranty applicable to your Cornelius, Remcor orWilshire product, in your country, please write, fax or telephone the IMI Cornelius off...
