Page 2 - Contents
2 DANGER • FOR OUTDOOR USE ONLY. NEVER operate grill in enclosed areas, as this could lead to gas accumulating from a leak, causing an explosion or a carbon monoxide buildup which could result in injury or death. DO NOT use in garages, breezeways, sheds or any enclosed area. (Fig. 1) • NOT FOR USE B...
Page 3 - Follow these safety rules before each use:; WARNING; General Installation
1 3 2 36" 8 7 36" (90cm) 36" (90cm) 36" (90cm) Clear REPRESENTATIVE ILLUSTRATION • Installation must conform with local codes or, in the absence of local codes, with either the National Fuel Gas Code, ANSI Z223.1 (USA), CAN/CGA-B149.1, Natural Gas Installation Code or CAN/CGA-B149.2,...
Page 4 - CAUTION; Electrical Attachments
4 Longer detachable power-supply cords or extension cords must be used with care. The marked electrical rating of the cord set or extension cord must be at least as great as the electrical rating of the appliance. If the appliance is of the grounded type, the exten- sion cord should be a grounding-t...
Page 5 - Cylinder Specifications; Hose and Regulator
5 DANGER • DO NOT insert any foreign objects into the valve outlet. You may damage the valve. A damaged valve can cause a leak, which could result in explosion, fire, severe per- sonal injury or death. WARNING • Cylinders must be stored outdoors out of the reach of children and must not be stored in...
Page 6 - Transporting the Cylinder
WARNING Handle a full cylinder with care. Gas is under high pressure. DANGER • NEVER store a spare L.P. gas supply cylinder under the grill body or inside grill enclosure or in the vicinity of any heat producing appliance. (Fig. 12) • NEVER fill the cylinder beyond 80% full. Failure to follow this i...
Page 8 - Step; Hardware shown actual size; . Fasten Casters tight against the Caster Brackets.
Ö Ö NOTE: Use a large piece of cardboard or a ground cloth to protect the painted finish on the grill. Ö Ö NOTE: The base pieces are assembled up-side- down in this step. Step 1 1-A Center Base Right Base Left Base (TN) M6 x 15mm Screw (8) Qty. Hardware shown actual size 1-B 1-B . Fasten Casters tig...
Page 9 - Carefully turn the assembly; Self Tapping Screw; Hardware shown actual size 2-B; . Assemble the Cylinder; Front
Ö Ö Carefully turn the assembly Right-Side-Up. Ö Ö Engage the LockingCasters to preventmovement during the restof the assembly process. Step 2 9 2-A 2-B 2-A . Assemble the Cylinder Retaining Bolt to theCylinder Support. Ö Ö NOTE: On some models, the CylinderRetaining Bolt ispre-installed by thefacto...
Page 10 - M4 X 5mm Screw; M6 x 8mm Screw
10 Ö Ö Assemble one RectangleSpacer to the Grill Cart. Ö Ö Assemble two small doormagnets to the Cart Base. Step 4 4-A . Assemble one Rectangle Spacer between the Left and Right Panels using four Screws (TN). Assemble with theflange pointing down. Ö Ö Assemble two magnets to the Cart Base using twoS...
Page 11 - View of Grill from Rear
Ö Ö Assemble the Cart Spacerto the Grill Cart. Step 8 8-A . Assemble one Cart Spacer between the Left and Right Panels using four Screws (TN). Ö Ö NOTE: The Cart Spacer is assembled with the flange down. Ö Ö Tighten all fasteners. Hardware shown actual size (TN) M6 x 15mm Screw (4) Qty. 8-B 8-B . Vi...
Page 12 - Install Rear Center Panel.; Rear
Step 9 9-A . Assemble the Rear CenterPanel to thecart assemblyusing fourScrews (TN). Ö Ö Tighten allfasteners. Hardware shown actual size (TN) M6 x 15mm Screw (4) Qty. 9-A 9-B Ö Ö Install Rear Center Panel. Front Rear Center Panel TN (x4) TN 12
Page 13 - The Rear Panels; M6 Locking Hex Nut; . Assemble two Door Magnets to the Right Panel with
Step 10 13 10-A . Assemble two Rear Panels to the cart assem-bly using eight Screws(TN). Ö Ö NOTE: The Rear Panels are identical. Ö Ö Align the squareholes on the RearPanel with thetabs and pushdown to installthe panels. Ö Ö Tighten allfasteners. Hardware shown actual size (TN) M6 x 15mm Screw (8) Q...
Page 14 - A second person is; . Carefully place the Firebox onto the Grill Cart . Do not damage the; Do Not Pinch
Ö Ö Assemble Firebox to theGrill Cart. Ö Ö NOTE: A second person is needed when aligning theFirebox to the Grill Cart. Step 12 12-A . Carefully place the Firebox onto the Grill Cart . Do not damage the Electrode Wires (see Fig. 7-B and 7-C). The Electrode Wires must be routed through the openings ne...
Page 15 - M6 Flat Washer; . Lower the Firebox until it is supported; LOOSELY; fasten the Firebox to the
Ö Ö Fasten the Firebox to theGrill Cart. Step 13 15 13-A Hardware shown actual size (TN) M6 x 15mm Screw (4) Qty. (DY) M6 Flat Washer (4) Qty. Flange on Right Side Panel Flange on Firebox Firebox TN (x2) DY (x2) 13-B 13-A . Lower the Firebox until it is supported by the flanges on the Right and Left...
Page 16 - You will tighten these screws
Ö Ö NOTE: The Grill Lids should be opened for Step 14 and 15. Ö Ö Assemble Right Side Table tothe Grill. Step 14 14-A 14-B 14-C 14-A . Raise the Grill Lids. Ö Ö Place the Right Side Table against theFirebox and on top of the Right RearPanel. Hardware shown actual size (TN) M6 x 15mm Screw (4) Qty. 1...
Page 17 - assemble two additional
17 Ö Ö Assemble Right SideTable to the Grill(continued). Step 15 15-A 15-B View of Grill from Rear 15-C 15-D CX (x2) 15-A . LOOSELY assemble two additional Screws (TN) and two Flat Washers (DY) through the Firebox into the Right Side Table at the rear of the grill. 15-C . Assemble two additional Scr...
Page 18 - The Grill Lids must be; . Align three studs from Left Fryer; You will tighten this screw
Ö Ö NOTE: The Grill Lids must be opened for Step 16 and 17. Ö Ö Assemble Left Fryer Assemblyto the Grill. Step 16 16-A 16-B 16-C 16-A . Raise the Grill Lids. Ö Ö Place the Left Fryer Assembly against the Firebox and on top of the Left Rear Panel. Hardware shown actual size (TN) M6 x 15mm Screw (1) Q...
Page 20 - Fuel Hose from Fryer Assembly; . Retract the Collar on the; Male; “OFF”
Ö Ö Assemble the Fuel HoseFitting from the Grill to theFryer Assembly. Step 18 18-A Fuel Hose from Fryer Assembly 18-A . Assemble the Fuel Hose Fitting from the Grill to the Fryer Assembly. 18-B . Retract the Collar on the Quick Coupler before insert-ing the Male Hose Fitting. Ö Ö Fully insert the M...
Page 21 - . Attach the Electrode Wire to the Electrode Tip on the Side Fryer.
Ö Ö Assemble the ElectrodeWire to the Electrode Tipon the Side Fryer. Ö Ö Assemble the Grease Panbelow the Fryer Burner. Step 19 19-A 19-A . Attach the Electrode Wire to the Electrode Tip on the Side Fryer. Electrode Tip Route Wires through the slot in the Fryer Panel. Left Side Panel 19-B 19-B . At...
Page 22 - . View showing the Fryer Heat Shield properly installed.
Ö Ö Assemble Fryer HeatShield. Step 20 20-A 20-A . Assemble Fryer Heat Shield. Ö Ö NOTE: Place the Fryer Heat Shield between the Fryer Panel and the Flexible Fuel Hose. Do not pinch Electrode Wires. Ö Ö Engage the two tabs on the Heat Shield downward into the rectangle holes. 20-B 20-B . View showin...
Page 23 - . Route the Back Burner Electrode Wire through the Wire Support.
Ö Ö Route the Electrode Wiresunder the Right Side Table. Ö Ö Note the location of theElectrode Module. Step 21 21-A 21-B 21-C 21-A . Route the Back Burner Electrode Wire through the Wire Support. Electrode Wire Wire Support Electrode Module Back Burner Electrode Wire 21-D Wire Tie Electrode Wire 21-...
Page 24 - Electrode Module; . Firmly push the Electrode Wires into the Electrode Module.
Ö Ö Assemble the ElectrodeWires and the Battery tothe Electrode Module. Step 22 22-A Electrode Module Igniter Button Wires (Note: Large Tabs) 9-Volt Battery T EST THE I GNITER : A SPARK SHOULD APPEAR ATELECTRODE TIP . I F THE SPARK DOES NOT APPEAR : -C HECK THE WIRE CONNECTIONS TO THEMODULE . -C HEC...
Page 25 - Route; Do not; . View showing Rear Trim Plate properly installed.
Ö Ö Fasten the Rear Trim Plateto the Grill Cart. Ö Ö NOTE: On some models,the Rear Trim Plate is pre-installed by the factory. (VP) Self Tapping Screw (2) Qty. Hardware shown actual size 23-A 23-A . Fasten the Rear TrimPlate to theFirebox withtwo Screws(VP). Ö Ö NOTE: Route ElectrodeWire throughnotc...
Page 26 - M5 x 15mm Flat Head Screw
24-A Hardware shown actual size (XR) M5 x 15mm Flat Head Screw (8) Qty. Ö Ö Fasten both Left and RightDoors to the Grill Cart. Ö Ö Attach the Tool Hook to theRight Door. 24-B . Fasten the Right Door to the Grill Cart with four Flat Head Screws (XR). Ö Ö NOTE: Right Door has Tool Hook Brackets. Left ...
Page 30 - M4 x 5mm Screws; . Fasten one Door Handle to the Sliding Drawer with two; . Attach the Motor Mount Bracket to the metal side panel
Step 30 Ö Ö Fasten one Door Handle tothe Sliding Drawer. Ö Ö NOTE: M4 x 5mm Screws are factory installed into theHandle. Ö Ö Install the Sliding Drawerand Front Cover Panel ontothe Grill. Hardware shown actual size (EZ) M4 X 5mm Screw (2) Qty. 30-A . Fasten one Door Handle to the Sliding Drawer with...
Page 31 - . Attach the Left Support Bracket to the metal side panel; NOTE; . Loosely assemble the Rotisserie parts as shown in; nsert the Spit Rod into the Motor. Make sure
31-C TN (x2) 31-C . Attach the Left Support Bracket to the metal side panel using two Screws (TN), two Flat Washers (DY) and twoHex Nuts (UO). Left Mount Bracket NOTE I F YOU ARE INSTALLING THE SHORT SPIT ROD FOR USE ON THE RIGHT BURNER , PROCEED WITH STEP 32. I F YOU ARE INSTALLING THE LONG SPIT RO...
Page 32 - . When using the SHORT SPIT ROD, remove Handle; . Loosely assemble the Rotisserie parts as shown in
32 32-C Push Button to Remove Rotisserie Handle 32-C . When using the SHORT SPIT ROD, remove Handle immediately after placing Rotisserie into the Firebox. Since the handle is inside the Firebox, damage will occurif the Handle is not removed prior to cooking. CAUTION • DO NOT OPERATE THE GRILL WITH T...
Page 33 - Attach the Grill Cover.; Door is
33 34-A Step 34 Ö Ö Attach the Grill Cover. 34-B 34-C 34-A . Open the bottom door. Lay the Grill Cover on the ground in front of the Grill with the zipper on top. Attachthe bottom edge to the grill base using snaps provided. 34-B . Close the bottom door. The cover will not fit over the grill with th...
Page 34 - During assembly of
Ö Ö Attach an LP Cylinder to theGrill. 35-A Cylinder Support LP Cylinder 35-A . Set LP Cylinder in the Cylinder Support with the outlet valve facing toward the front of the grill. 35-B 35-B . Tighten the Cylinder Retainer Bolt against the bottom cylinder collar. Cylinder Retainer Bolt 35-C 35-C . In...
Page 35 - the factory to use LP GAS, skip back to Step 35.
Ö Ö NOTE: Step 36 applies to you only if your grill is set up from the factory to use NATURAL GAS. If your grill is set up from the factory to use LP GAS, skip back to Step 35. Step 36 P LACE THE RUBBER PLUG ONTO THE GAS SUPPLY LINE . T HEN ATTACH THE SOCKET END OF THE QUICK DISCONNECT COUPLINGONTO ...
Page 36 - Leak Testing; How to Check for Leaks; Fixing A Fuel Leak
1. Check that the cylinder valve is closed by turning the cylinder knob clockwise to a full stop. 2. Check that all the grill burner knobs are in the off position. 3. Remove the protective caps from the cylinder valve and cou - pling nut. NOTE: The coupling nut connects to the large outside threads ...
Page 37 - Lighting Instructions
CAUTION Inspect the gas supply hoses before each use. If there are cuts, damage, excessive abrasion or wear, replace the hosesprior to operating the appliance. During assembly of grill andwhen attaching or replacing the L. P. gas cylinder, insure thatall gas supply hoses are free of kinks and/or dam...
Page 38 - Lighting Rotisserie Burner; Igniter Lighting; Match Lighting; Fryer; Igniter Lighting
Lighting Main Burners CAUTION DO NOT touch hot grill parts with bare hands! You MUST use protective gloves. CAUTION Be certain the gas is shut off at the L.P. cylinder valve anytime the grill is not in use. 1. Turn all burner control knob(s) to off. 2. After burner flame goes out, turn off fuel supp...
Page 39 - Grilling Tips and Hints; General Use and Correct Burner Flames; Condition The Grill
Good Bad Yellow Blue Holes in Burner Yellow Blue 21 Grilling Tips and Hints Follow These Steps: 1. Shut off gas at the burner valve(s) and stay away! 2. Allow the fire to burn itself out. 3. Once the fire is out and the appliance has cooled, shut off the L.P. cylinder valve. 4. Clean all parts and i...
Page 40 - Steps For Cleaning Venturi:; Cleaning the Venturi; Side Fryer Cooking Methods; The Side Fryer Option allows for several addi-
Steps For Cleaning Venturi: 1. Remove burner from grill bottom. 2. Look inside lower end of venturi tubes for nests, webs or mud. 3. To remove the above obstructions, use an accessory flexible venturi brush or bend a small hook on one end of a 20-inch- long flexible wire such as the one shown in Fig...
Page 41 - Moving and Storage; DANGER; Orifices; REPRESENTATIVE ILLUSTRATION; Problem: Burner will not light or has incomplete; Cleaning and Maintenance; Suggested Cleaning Materials:
CAUTION A collision with the grill, as with any metal object, could cause injury. Use care when moving a portable gas grill. WARNING If the grill is not in use, the gas MUST be turned off at the fuel supply cylinder. Moving and Storage Troubleshooting DANGER NEVER attempt to operate your grill witho...
Page 42 - For Your Additional Safety; Troubleshooting
TYPE 1 CONNECTION ILLUSTRATION Thermal Sensitive Handwheel 1-5/16" Acme Connection Nipple with Excess Flow Valve Regulator For Your Additional Safety DANGER If a fire occurs at the cylinder valve, DO NOT attempt to move the cylinder. IMMEDIATELY call the fire department and clear the area. You c...
Page 43 - PRODUCT REGISTRA; Coleman; COMPLETE THE ATTACHED REGISTRATION CARD AND RETURN WITHIN 10; PROMOTE BETTER PRODUCTS:
Please do not send other correspondence to the address belo w. PRODUCT REGISTRA TION DEP AR TMENT PO BO X 2931 WICHIT A ,KS 67201 A TTN: DEPT 586 IMPORTANT! Coleman ¨ Grill Warranty Registration Card COMPLETE THE ATTACHED REGISTRATION CARD AND RETURN WITHIN 10 DAYS TO RECEIVE THESE IMPORTANT BENEFIT...
Page 44 - CONGRATULATIONS ON YOUR NEW COLEMAN
7) Side burner (if applies) 8) Steamer/Fryer/Warmer (if applies) 9) Side table design 10) Color of the grill (not including stainless steel) 11) Warming racks 12) Dependable igniter 13) Size of the grill (available cooking square inches) 14) Integrated storage cabinet 15) Price16) Rotisserie (if app...
Page 45 - Notes
Page 48 - Coleman Gas Barbecue Grill Limited Warranty; Warranty
The Coleman Co., Inc. • 3600 N. Hydraulic • Wichita, KS 67219 U.S.A. 1-800-835-3278 • TDD: 316-832-8707 9992-050 (03/09/2004) ©2003 The Coleman Company, Inc. All rights reserved. Coleman ® and are registered trademarks of The Coleman Company, Inc. Coleman Gas Barbecue Grill Limited Warranty Castings...
