Page 2 - Contents
2 DANGER • FOR OUTDOOR USE ONLY. NEVER operate grill in enclosed areas, as this could lead to gas accumulating from a leak, causing an explosion or a carbon monoxide buildup which could result in injury or death. DO NOT use in garages, breezeways, sheds or any enclosed area. (Fig. 1) • NOT FOR USE B...
Page 3 - Clear; Follow these safety rules before each use:; WARNING; General Installation
3 1 3 2 36" 8 7 36" (90cm) 36" (90cm) 36" (90cm) Clear REPRESENTATIVE ILLUSTRATION • Installation must conform with local codes or, in the absence of local codes, with either the National Fuel Gas Code, ANSI Z223.1 (USA), CAN/CGA-B149.1, Natural Gas Installation Code or CAN/CGA-B149....
Page 4 - Electrical Grounding instructions: An appliance; CAUTION; Electrical Attachments; or
4 Longer detachable power-supply cords or extension cords must be used with care. The marked electrical rating of the cord set or extension cord must be at least as great as the electrical rating of the appliance. If the appliance is of the grounded type, the exten- sion cord should be a grounding-t...
Page 5 - Cylinder Specifications; Hose and Regulator
5 DANGER • DO NOT insert any foreign objects into the valve outlet. You may damage the valve. A damaged valve can cause a leak, which could result in explosion, fire, severe per- sonal injury or death. WARNING • Cylinders must be stored outdoors out of the reach of children and must not be stored in...
Page 6 - Transporting the Cylinder
6 WARNING Handle a full cylinder with care. Gas is under high pressure. DANGER • NEVER store a spare L.P. gas supply cylinder under the grill body or inside grill enclosure or in the vicinity of any heat producing appliance. (Fig. 12) • NEVER fill the cylinder beyond 80% full. Failure to follow this...
Page 8 - LOOSELY; Step; Hardware shown actual size
1-A . Arrange the two panels and the base on the ground as shown. Ö Ö LOOSELY assemble the Right Panel and the Left Panel to the GrillBase using three screws (TN) ineach corner (see Fig. 1-B). Ö Ö Tighten all fasteners. Ö Ö NOTE: Use a large piece of cardboard or a ground cloth to protect the painte...
Page 9 - . Assemble four Caster Brackets to the; . Fasten Casters tight against the Caster Brackets.
Step 2 9 2-A . Assemble four Caster Brackets to the Grill Base using three screws (TN) ineach bracket (see Fig. 2-B). Ö Ö NOTE: The four Caster Brackets are identical. Rotate each Caster Bracket sothree holes in each bracket align withthree holes on the Grill Base. Ö Ö Tighten all fasteners. 2-A 2-B...
Page 10 - Self Tapping Screw
3-A 3-A . Assemble the Rear Panel to the Left and Right Side Panels with four Screws (FA). Step 3 Ö Ö Carefully turn the assembly Right-Side-Up . Ö Ö Assemble the Rear Panel. Ö Ö Assemble the CylinderSupport. (FA) M5 x 15mm Screw (4) Qty. Hardware shown actual size Rear Panel FA (x4) 3-B 3-C 3-B . A...
Page 11 - M5 Locking Hex Nut; Electrode Module; . Attach the Electrode Module to the Left Panel on the; Door Magnet
Hardware shown actual size (BW) M5 Locking Hex Nut (2) Qty. Step 4 (AV) M5 x 10mm Screw (2) Qty. 4-A AV (x2) BW (x2) Electrode Module Left Side Panel 4-A . Attach the Electrode Module to the Left Panel on the inside surface. Use two screws (AV) and two locking hexnuts (BW). Ö Ö Attach Electrode Modu...
Page 12 - . Assemble the two Spacers to the Top Panel with four; . Assemble the Top Panel to the Grill Cart with seven; Top Panel; . Carefully place the Firebox onto the Cart Assembly. Do not; Firebox; M6 Flat Washer; View of Grill from Rear; A second person is
Ö Ö Assemble two Spacers tothe Top Panel. Ö Ö Assemble the Top Panel tothe Grill Cart. 5-A 5-A . Assemble the two Spacers to the Top Panel with four Screws (TN). Hardware shown actual size TN (x4) Top Panel Step 5 (TN) M6 x 15mm Screw (11) Qty. Spacer (x2) (with flange up) 5-B 5-B . Assemble the Top...
Page 13 - View of Grill from Front; . Fasten the front side of the Firebox to the Grill Cart with
6-B . While lowering the Firebox, route the fuel hoses through the large hole in the top panel. 6-B View of Grill from Front 6-C 6-C . Fasten the front side of the Firebox to the Grill Cart with two Flat Washers (DY) and two Screws (TN). 6-D 6-D . Fasten the back side of the Firebox to the Grill Car...
Page 14 - The Grill Lid; M6 Locking Hex Nut
Ö Ö NOTE: The Grill Lid should be opened forSteps 7 and 8. Ö Ö Assemble Right SideTable to the Grill. 7-A Right Side Panel Step 7 FIREBOX Right Side Table 7-A . Raise the Grill Lid. Ö Ö Place the Right Side Table against the Firebox and on topof the Right Side Panel. 7-B 7-B . Align two Keyhole Slot...
Page 15 - Tighten all fasteners.; TN
7-D 7-D . Assemble one Screw (TN), one FlatWasher (DY) andone Locking Hex Nut(UO) through theFirebox into theRight Side Table. Ö Ö Tighten all fasteners. 7-E TN DY UO View of Grill from Rear 15
Page 16 - . Place the Left Side Burner Table against the Firebox and
Ö Ö Assemble Left SideBurner to the Grill. Step 8 Hardware shown actual size (TN) M6 x 15mm Screw (5) Qty. (UO) M6 Locking Hex Nut (1) Qty. (DY) M6 Flat Washer (1) Qty. 8-A Left Side Burner Table 8-A . Place the Left Side Burner Table against the Firebox and on top of the Left Side Panel. 8-B Left S...
Page 17 - UO
8-D 8-D . Assemble one Screw (TN), one FlatWasher (DY) andone Locking Hex Nut(UO) through theFirebox into the LeftSide Burner Table. Ö Ö Tighten all fasteners. 8-E UO View of Grill from Rear TN DY 17
Page 18 - . View showing Rear Trim Plate properly installed.
Ö Ö Fasten the Rear Trim Plateto the Grill Cart. Ö Ö NOTE: On some models, the Rear Trim Plate is pre-installed by the factory. (VP) Self Tapping Screw (2) Qty. Hardware shown actual size 9-A 9-A . Fasten the Rear TrimPlate to theFirebox withtwo Screws(VP). Ö Ö Tighten allfasteners. Firebox VP (x2) ...
Page 19 - Head Screw; M5 Hex Nut
10-A Hardware shown actual size (XR) M5 x 15mm Flat Head Screw (8) Qty. Right Door Step 10 (BW) M5 Hex Nut (2) Qty. Left Door 10-B . Fasten the Right Door to the Grill Cart with four Flat Head Screws (XR). Use one Locking Hex Nut (BW) onthe top location only. Ö Ö Repeat Step 10-B to attach the Left ...
Page 21 - . Route the Side Burner Valve through the Large Hole in
12-A Ö Ö Install the Side BurnerValve. Ö Ö NOTE: On some models, the M4 x 10mm Screws(WQ) are pre-installed onthe bracket by the factory. 12-B Side Burner Valve 12-A . Route the Side Burner Valve through the Large Hole in the Left Panel. Large Hole 12-C 12-E 12-D 12-C . Attach the Side Burner Valve ...
Page 22 - Hair Pin; M4 Hex Nut
13-D 13-A 13-B 13-A . Slip the Burner Tube through the Left Side Table. 13-D . View showing Side Burner properly installed. 13-B . Align Burner Tube with Burner Valve. Ö Ö NOTE: Make sure Burner Valve is inserted into Burner Tube. 13-C 13-C . Lock the Side Burner in place with one hairpin (ZT). Ö Ö ...
Page 23 - : The fuel hoses are not; Note; : The polarity is marked on the Electrode
Ö Ö Assemble the ElectrodeWires and the Battery to theElectrode Module. Note : The fuel hoses are not shown in this step, forsimplicity. 14-A Side Burner Wire Top Burner Wires Electrode Module 14-A . Slip the Top Burner Wires through the large hole in the Top Panel. Ö Ö Slip the Side Burner Wire thr...
Page 24 - . Attach the Grease Cup Support to the Grease Pan with
Ö Ö Install Side Burner Knoband Side Burner Grate ontothe Left Side Burner. 15-A Side Burner Knob Side Burner Grate 15-A . Place the Side Burner Knob on the valve stem. Ö Ö Place the Side Burner Grate on the Left Side Burner.Align the pins downward into the alignment holes. Ö Ö Assemble the Grease C...
Page 25 - Grease Cup; Grease Pan Support
Ö Ö Install the Grease Pan. Ö Ö Install the Grease Cup. 17-A 17-B 17-A . Slide the Grease Pan Assembly into the back of the grill. 17-B . Place the Grease Cup into the Grease Cup Support. Note: Pull the Grease Pan outward slightly for easier access when installing/removing the Grease Cup. Ö Ö After ...
Page 26 - During assembly of
Ö Ö Attach an LP Cylinder to theGrill. 18-A Cylinder Support LP Cylinder 18-A . Set LP Cylinder in the Cylinder Support with the outlet valve facing toward the front of the grill. 18-B 18-B . Tighten the Cylinder Retaining Bolt against the bottom cylinder collar. Cylinder Retaining Bolt 18-C Fuel Va...
Page 27 - the factory to use LP GAS, skip back to Step 18.
Ö Ö NOTE: Step 19 applies to you only if your grill is set up from the factory to use NATURAL GAS. If your grill is set up from the factory to use LP GAS, skip back to Step 18. Step 19 T O CONNECT AT THE FUEL SOURCE : PUSH BACK THE SLEEVE OF THE QUICK DISCONNECT COUPLING AND INSERT THE HOSE CON - NE...
Page 28 - Leak Testing; How to Check for Leaks; Fixing A Fuel Leak
28 1. Check that the cylinder valve is closed by turning the cylinder knob clockwise to a full stop. 2. Check that all the grill burner knobs are in the off position. 3. Remove the protective caps from the cylinder valve and cou - pling nut. NOTE: The coupling nut connects to the large outside threa...
Page 29 - REPRESENTATIVE ILLUSTRATION; Lighting Instructions; Igniter Switch
CAUTION Inspect the gas supply hoses before each use. If there are cuts, damage, excessive abrasion or wear, replace the hosesprior to operating the appliance. During assembly of grill andwhen attaching or replacing the L. P. gas cylinder, insure thatall gas supply hoses are free of kinks and/or dam...
Page 30 - Match Lighting - Side Burner; Shutting Off the Grill; Condition The Grill
30 Lighting Main Burners Lighting Side Burner 1. Turn on side burner gas control knob to high. (Fig. 20) 2. Press the igniter switch until the flame ignites. 3. If the flame doesn’t immediately light, turn off control knob and wait five minutes for gas to clear. 4. Repeat steps 1 through 3. 5. If th...
Page 31 - Burner Control Setting Tips; General Use and Correct Burner Flames; Grilling Tips and Hints
Good Bad Yellow Blue Holes in Burner Yellow Blue Burner Control Setting Tips • The high flame setting is too hot for direct cooking. The high flame setting is good for quick searing of meat, then finish cooking on medium or low flame settings. • Use high flame setting with lid closed to preheat the ...
Page 32 - Steps For Cleaning Venturi:; Cleaning the Venturi; Cleaning and Maintenance; Suggested Cleaning Materials:
Steps For Cleaning Venturi: 1. Remove burner from grill bottom. 2. Look inside lower end of venturi tubes for nests, webs or mud. 3. To remove the above obstructions, use an accessory flexible venturi brush or bend a small hook on one end of a 20-inch- long flexible wire such as the one shown in Fig...
Page 33 - After moving the grill:; Moving and Storage; DANGER; Orifices; Problem: Burner will not light or has incom-; Possible Causes and Solutions:
CAUTION A collision with the grill, as with any metal object, could cause injury. Use care when moving a portable gas grill. Moving the grill: • Move grill slowly. DO NOT run with or pull the grill behind you; it could hit you from behind causing injury. • DO NOT move the grill while it is lit or ho...
Page 34 - For Your Additional Safety; Troubleshooting
TYPE 1 CONNECTION ILLUSTRATION Thermal Sensitive Handwheel 1-5/16" Acme Connection Nipple with Excess Flow Valve Regulator YOUR NEW GAS GRILL IS EQUIPPED WITH A TYPE 1 CONNECTION DEVICE WHICH HAS 3 SAFETY FEATURES: (SEE TYPE 1 CONNECTION ILLUSTRATION) 1. Proof of gas seal between the connector a...
Page 35 - PRODUCT REGISTRA; Coleman; COMPLETE THE ATTACHED REGISTRATION CARD AND RETURN WITHIN 10; PROMOTE BETTER PRODUCTS:
Please do not send other correspondence to the address belo w. PRODUCT REGISTRA TION DEP AR TMENT PO BO X 2931 WICHIT A ,KS 67201 A TTN: DEPT 586 IMPORTANT! Coleman ¨ Grill Warranty Registration Card COMPLETE THE ATTACHED REGISTRATION CARD AND RETURN WITHIN 10 DAYS TO RECEIVE THESE IMPORTANT BENEFIT...
Page 36 - CONGRATULATIONS ON YOUR NEW COLEMAN
7) Side burner (if applies) 8) Steamer/Fryer/Warmer (if applies) 9) Side table design 10) Color of the grill (not including stainless steel) 11) Warming racks 12) Dependable igniter 13) Size of the grill (available cooking square inches) 14) Integrated storage cabinet 15) Price16) Rotisserie (if app...
Page 37 - Recipes; Asian-flavored eggplant; Cooking time after marination: 6-7 minutes
Recipes Asian-flavored eggplant Cooking time: 8-10 minutes 2 large eggplant, peeled and sliced into 1/2 inchrounds2 Tb olive oil For the sauce:1 tsp grated ginger3 cloves minced garlic4 green onions, sliced thin2 Tb soy sauce1 Tb hoisin sauce2 tsp sugarjuice of one lime2 Tb sesame oil Heat the left ...
Page 38 - Spice-rubbed spareribs; Cooking time after marination: 10 minutes
Recipes Spice-rubbed spareribs Cooking time: 45 minutes to partial boil; 16-20 min-utes to grill 6 pounds baby back pork spareribswater to cover For the spice mixture:2 Tb brown sugar3 Tb paprika1 Tb chili powder1 tsp garlic powder2 tsp black pepper1 Tb Dijon mustard1 Tb salt1 cup bottled barbeque s...
Page 39 - Cooking time after marination: 4-5 minutes; Lamb grilled with rosemary and Dijon; Cooking time after marination: 30-40 minutes
Recipes Lemongrass beef skewers with peanut dippingsauce Cooking time after marination: 4-5 minutes 2 pounds boneless sirloinFor the Marinade:3 cloves garlic, minced2 stalks lemongrass, trimmed of tough outer layer,sliced (find in Asian markets)2 Tb sugar1 Tb soy sauce3 Tb thai fish sauce (find in A...
Page 40 - Coleman Gas Barbecue Grill Limited Warranty; Warranty
The Coleman Co., Inc. • 3600 N. Hydraulic • Wichita, KS 67219 U.S.A. 1-800-835-3278 • TDD: 316-832-8707 9990-400 (20031209) ©2003 The Coleman Company, Inc. All rights reserved. Coleman ® is a registered trademark of The Coleman Company, Inc. Coleman Gas Barbecue Grill Limited Warranty Castings and B...
