Page 2 - Operator’s Manual; (hereinafter referred to as; C H R I S T I E; DIGITAL SYSTEMS
Operator’s Manual P35GPS-MT/P35GPS-AT TD621GPS (Z) The information in this document is subject to change without notice and does not represent a commitment on the part of C HRISTIE , D IGITAL S YSTEMS (hereinafter referred to as C HRISTIE ). C HRISTIE does not assume responsibility for errors that m...
Page 4 - T A B L E O F C O N T E N T S
T a b l e o f c o n t e n t s CHRISTIE DIGITAL SYSTEMS P35GPS Projector March, 2004 i T A B L E O F C O N T E N T S TABLE OF CONTENTS ..............................................................................i LIST OF FIGURES AND TABLES...............................................................
Page 5 - CHRISTIE
P 3 5 G P S D u a l L e n s T u r r e t P r o j e c t o r CHRISTIE DIGITAL SYSTEMS P35GPS Projector ii March 2004 5.4.2. Outer Timing Belt .................................................................................................. 5-3 5.4.3. Inner Timing Belt ....................................
Page 8 - L I S T O F F I G U R E S A N D T A B L E S
T a b l e o f c o n t e n t s CHRISTIE DIGITAL SYSTEMS P35GPS Projector March, 2004 v L I S T O F F I G U R E S A N D T A B L E S Figure 2-1: Table of Equipment Specifications .......................................................................... 2-1 Figure 2-2: Projector, Front View ..............
Page 10 - . I N T R O D U C T I O N; general description
1 CHRISTIE DIGITAL SYSTEMS P35GPS Projector March 2004 1-1 1 . I N T R O D U C T I O N 1 . 1 . C O N T E N T S O F T H E M A N U A L This manual contains installation, operation, and operator maintenance procedures for CHRISTIE P35GPS Projector models having serial numbers P-1201 and up. The materia...
Page 11 - WARNING
P 3 5 G P S D u a l L e n s T u r r e t P r o j e c t o r CHRISTIE DIGITAL SYSTEMS P35GPS Projector 1-2 March, 2004 1 . 3 . 1 . W A R N I N G WARNING WARNING: Indicates the presence of a hazard that can cause personal injury if the hazard is not avoided. 1 . 3 . 2 . C A U T I O N CAUTION: Indicates ...
Page 12 - . G E N E R A L; P T I O N A L; WEIGHT; Figure 2-1: Table of Equipment Specifications
2 CHRISTIE DIGITAL SYSTEMS P35GPS Projector March, 2004 2-1 2 . G E N E R A L D E S C R I P T I O N The CHRISTIE P35GPS Projector, manufactured exclusively by CHRISTIE DIGITAL SYSTEMS in Cypress, California, is a dual-lens 35mm movie projector that employs a revolutionary sealed-bearing intermittent...
Page 13 - *Manual or Motorized **Analog or Digital
P 3 5 G P S D u a l L e n s T u r r e t P r o j e c t o r CHRISTIE DIGITAL SYSTEMS P35GPS Projector 2-2 March, 2004 1. *Dual Turret (196555-001 10. **Sound-head Assembly-(Analog- 2. Turndown Knob (194510-001) (96260-001,Digital-196220-002) 3. center sprocket Assembly (194856-002 11. Aperture Drive A...
Page 16 - N P A C K I N G T H E; The; N S T A L L A T I O N; do not remove
3 CHRISTIE DIGITAL SYSTEMS P35GPS Projector March, 2004 3-1 3 . P R O J E C T O R I N S T A L L A T I O N A N D A S S E M B L Y 3 . 1 . U N P A C K I N G T H E P R O J E C T O R Before opening box (es), carefully inspect outside of carton(s). If carton has been damaged, notify shipper immediately; d...
Page 18 - Category Item; Tools; L E C T R I C A L
P r o j e c t o r I n s t a l l a t i o n a n d A s s e m b l y CHRISTIE DIGITAL SYSTEMS P35GPS Projector March, 2004 3-3 Category Item Use Tools Miscellaneous Allen wrenches General Maintenance Small standard screwdriver Phillips screwdrivers Equipment Oscilloscope Sound-head Alignment Voltmeter Re...
Page 20 - Terminal TB1 Connection; must; match the power line frequency and voltage being
P r o j e c t o r I n s t a l l a t i o n a n d A s s e m b l y CHRISTIE DIGITAL SYSTEMS P35GPS Projector March, 2004 3-5 Terminal TB1 Connection 1 Motor (A-C neutral) 2 Motor switch lead (A-C hot, switched externally) 3 Framing lamp and cooling fan (A-C hot) 4 Changeover coil OPEN (A-C, switched ex...
Page 22 - . O P E R A T I N G T H E P R O J E C T O R; E N E R A L; R E; shaft or damaging threads on set screw.; recommends that any projector accessories be installed at
4 CHRISTIE DIGITAL SYSTEMS P35GPS Projector March, 2004 4-1 4 . O P E R A T I N G T H E P R O J E C T O R 4 . 1 . G E N E R A L Before operating the projector, verify that all phases of installation and assembly have been completed. WARNING • Verify that cover for belt side of projector is installed...
Page 23 - Over-tightening can cause focus mechanism to bind.; I L M; thread film into projector.
P 3 5 G P S D u a l L e n s T u r r e t P r o j e c t o r CHRISTIE DIGITAL SYSTEMS P35GPS Projector 4-2 March, 2004 4 . 2 . 3 . L E N S I N S T A L L A T I O N 3. Install lens system in lens holder. If it is necessary to open lens holder wider than normal: a) Loosen two lens-locking screws. b) Turn ...
Page 25 - Framing lamp can be turned “on” or “off” with black rocker switch
P 3 5 G P S D u a l L e n s T u r r e t P r o j e c t o r CHRISTIE DIGITAL SYSTEMS P35GPS Projector 4-4 March, 2004 10. Place film at upper part of Ultramittent in film guide (R). 11. Align film on steel bands of trap and gate assembly (T). 12. Close gate (C ) and lock catch knob (D) in place. 13. F...
Page 26 - . M A I N T E N A N C E; Frequency Maintenance; I S U A L; to arrange for loan of substitute
5 CHRISTIE DIGITAL SYSTEMS P35GPS Projector March, 2004 5-1 5 . M A I N T E N A N C E This projector has been designed to provide years of optimum performance while requiring only routine maintenance and cleaning. However, CHRISTIE strongly recommends a periodic maintenance program of scheduled oper...
Page 27 - L E A N I N G; Projector should be kept clean at all times; spray with compressed air at force no greater than 20 psi.; E M O V A L O F; only
P 3 5 G P S D u a l L e n s T u r r e t P r o j e c t o r CHRISTIE DIGITAL SYSTEMS P35GPS Projector 5-2 March, 2004 5 . 3 . C L E A N I N G Projector should be kept clean at all times . 1. Remove dust and foreign matter from projector and assemblies. Use soft, lint-free cloth, or spray with compress...
Page 29 - Assembly
P 3 5 G P S D u a l L e n s T u r r e t P r o j e c t o r CHRISTIE DIGITAL SYSTEMS P35GPS Projector 5-4 March, 2004 1: Inner Belt Tensioner (196056-001) 2: Shutter Driver Standoff (119153P001) 3: Upper Sprocket Pulley (194858-001) 4: Center Sprocket Pulley (194858-001) 5: Inner Belt Pulley (194750-0...
Page 31 - Carefully; L E D S
P 3 5 G P S D u a l L e n s T u r r e t P r o j e c t o r CHRISTIE DIGITAL SYSTEMS P35GPS Projector 5-6 March, 2004 5 . 4 . 6 . U L T R A M I T T E N T A S S E M B L Y Disassembly of Ultramittent or attempted repair of components will void warranty. Refer to item 5 on page 2-3. 1. Relieve tension on...
Page 34 - N A L O G; Refer to Figure 6.1 for these procedures.
6 CHRISTIE DIGITAL SYSTEMS P35GPS Projector March, 2004 6-1 6 . C A L I B R A T I O N , A L I G N M E N T , A N D A D J U S T M E N T P R O C E D U R E S The projector has been factory aligned, calibrated, and adjusted prior to shipment. The following paragraphs contain the necessary information to ...
Page 35 - adjustments counterclockwise to minimum
P 3 5 G P S D u a l L e n s T u r r e t P r o j e c t o r CHRISTIE DIGITAL SYSTEMS P35GPS Projector 6-2 March, 2004 6 . 1 . 1 . P R E L I M I N A R Y P R O C E D U R E S Refer to Figure 3-2 on page 3-34 for a list of the tools, equipment, and materials required. 1. Verify that LED is operational and...
Page 36 - Recheck to verify that optimum alignment has been achieved.; I G I T A L
C a l i b r a t i o n , A l i g n m e n t , a n d A d j u s t m e n t P r o c e d u r e s CHRISTIE DIGITAL SYSTEMS P35GPS Projector March, 2004 6-3 6 . 1 . 5 . A L I G N M E N T V E R I F I C A T I O N 1. Repeat vertical and horizontal alignment procedures described in Sections 6.1.2 and 6.1.3. 2. R...
Page 37 - locking screw; Digital Reader Assembly.
P 3 5 G P S D u a l L e n s T u r r e t P r o j e c t o r CHRISTIE DIGITAL SYSTEMS P35GPS Projector 6-4 March, 2004 1: Clamp mounting 2: Focus adjustment 3: Vertical adjustment locking screw 4: Azimuth adjustment locking screw 5: Horizontal adjustment6: Azimuth adjustment 7: Horizontal adjustment lo...
Page 38 - Belt should be just tight enough to prevent slapping.
C a l i b r a t i o n , A l i g n m e n t , a n d A d j u s t m e n t P r o c e d u r e s CHRISTIE DIGITAL SYSTEMS P35GPS Projector March, 2004 6-5 9. Adjust LED power supply output for 4 ±0.5V of video amplitude if necessary. 10. Lock all adjustment (items 3, 4, 7, and 9 in Figure 6-2). 6 . 3 . D A...
Page 39 - recommends that shutter timing also be checked whenever
P 3 5 G P S D u a l L e n s T u r r e t P r o j e c t o r CHRISTIE DIGITAL SYSTEMS P35GPS Projector 6-6 March, 2004 6 . 4 . 3 . O U T E R T I M I N G B E L T Refer to Figure 5-2 on page 5-3. 1. Loosen outer belt tension adjust assembly locking screw (item 6 in Figure 5-2) . 2. Adjust outer timing be...
Page 40 - H E; U A L; up
C a l i b r a t i o n , A l i g n m e n t , a n d A d j u s t m e n t P r o c e d u r e s CHRISTIE DIGITAL SYSTEMS P35GPS Projector March, 2004 6-7 6 . 6 . T H E C H R I S T I E D U A L - L E N S T U R R E T 6 . 6 . 1 . G E N E R A L D E S C R I P T I O N The CHRISTIE Turret System for the P35GPS Pr...
Page 41 - position and counter-clockwise to; For Reference Only
P 3 5 G P S D u a l L e n s T u r r e t P r o j e c t o r CHRISTIE DIGITAL SYSTEMS P35GPS Projector 6-8 March, 2004 6.6.4. Timing Adjustments – Turret and Aperture Motor The turret motor and the aperture motor are controlled from the PC board, which is mounted on the non-operator side of the project...
Page 42 - Optical Image Alignment and Adjustment Procedures; lens removed from turret, center light image on screen.
C a l i b r a t i o n , A l i g n m e n t , a n d A d j u s t m e n t P r o c e d u r e s CHRISTIE DIGITAL SYSTEMS P35GPS Projector March, 2004 6-9 6.7. Optical Image Alignment and Adjustment Procedures 1. With FLAT lens removed from turret, center light image on screen. 2. Level console and project...
Page 44 - . T R O U B L E S H O O T I N G
7 CHRISTIE DIGITAL SYSTEMS P35GPS Projector March, 2004 7-1 7 . T R O U B L E S H O O T I N G P R O C E D U R E S Only technicians who are familiar with the installation and adjustment procedures described in previous sections of this manual should attempt to troubleshoot or repair a problem. This s...
Page 45 - Check for hooked or damaged sprocket. Replace as needed.
P 3 5 G P S D u a l L e n s T u r r e t P r o j e c t o r CHRISTIE DIGITAL SYSTEMS P35GPS Projector 7-2 March, 2004 7 . 2 . U L T R A M I T T E N T A S S E M B L Y 7 . 2 . 1 . S Y M P T O M : E X C E S S I V E T I C K I N G Excessive ticking is indicative of a worn star or cam. Replace Ultramittent ...
Page 46 - Remove shutter belt. Localize noise to driver or jack-shaft.
7 : T r o u b l e s h o o t i n g P r o c e d u r e s CHRISTIE DIGITAL SYSTEMS P35GPS Projector March, 2004 7-3 2. Check pad roller arm spring mechanism. Repair or Replace as needed. 7 . 4 . B E L T S 7 . 4 . 1 . S Y M P T O M : E X C E S S I V E N O I S E 1. Check condition of all belts. Replace an...
Page 47 - R A P A N D
P 3 5 G P S D u a l L e n s T u r r e t P r o j e c t o r CHRISTIE DIGITAL SYSTEMS P35GPS Projector 7-4 March, 2004 1. Check rotation of bearings on shafts. 2. Replace defective component. 7 . 6 . 2 . S Y M P T O M : S H U T T E R S T R E A K 1. Time shutter (see Section 6.5). 2. Check for worn pull...
Page 48 - Adjust bushing at base of hinge.
7 : T r o u b l e s h o o t i n g P r o c e d u r e s CHRISTIE DIGITAL SYSTEMS P35GPS Projector March, 2004 7-5 7 . 8 . 3 . S Y M P T O M : T U R R E T H I N G E T O O L O O S E Adjust bushing at base of hinge. 7 . 8 . 4 . S Y M P T O M : T U R R E T H I N G E T O O T I G H T Adjust bushing at base ...
Page 50 - A P P E N D I X A : R E P L A C E A B L E A S S E M B L I E S A N D; Part Number
A p p e n d i x A CHRISTIE DIGITAL SYSTEMS P35GPS Projector A-1 March, 2004 A P P E N D I X A : R E P L A C E A B L E A S S E M B L I E S A N D C O M P O N E N T S Part Number Description Section 119263-002 Dowser Blade Assembly 5.4.6 119450-005 Ultramittent Assembly 5.4.6 120651M001 Ultramittent Sh...
Page 52 - Appendix; A P P E N D I X B : D I A G R A M S A N D P A R T S L I S T S
A p p e n d i x B CHRISTIE DIGITAL SYSTEMS M35GPS Projector B-1 March, 2004 Appendix B A P P E N D I X B : D I A G R A M S A N D P A R T S L I S T S Appendix B contains diagrams and parts lists for these major components of the P35GPS motion picture projector: 1. Changeover Dowser Assembly 2. Automa...
Page 53 - H A N G E O V E R; Item Description
M 3 5 G P S P r o j e c t o r CHRISTIE DIGITAL SYSTEMS P35GPS Projector B-2 March, 2004 B - 1 : C H A N G E O V E R D O W S E R A S S E M B L Y Figure B-1: Changeover Douser Assembly (P/N 196601-001) # Item Description Part Number 1 Mounting Plate, Solenoid 121196P001 2 Solenoid, Modified 121205-001...
Page 55 - U T O M A T I C
M 3 5 G P S P r o j e c t o r CHRISTIE DIGITAL SYSTEMS P35GPS Projector B-4 March, 2004 B - 2 : A U T O M A T I C C U R V E D T R A P A N D G A T E A S S E M B L Y Figure B-2: Automatic Curved Trap and Gate Assembly (P/N 196556-001)
Page 58 - Bushing, Support Pin
A p p e n d i x B CHRISTIE DIGITAL SYSTEMS M35GPS Projector B-7 March, 2004 59 Bushing, Support Pin 120672-001 60 Arm Upper End Band (2) 120677-001 61 Block, Upper End 120676-001 62 Spacer, Precision, 0.25 in (0.635 cm) OD x 0.187 in (0.475 cm) ID x 0.01 in (0.254 cm) THK 598931-338 63 Spring, Wave,...
Page 59 - I X E D; Standoff; Table B-3: Fixed Idler Assembly Parts List
M 3 5 G P S P r o j e c t o r CHRISTIE DIGITAL SYSTEMS P35GPS Projector B-8 March, 2004 B - 3 : F I X E D I D L E R A S S E M B L Y Figure B-3: Fixed Idler Assembly (P/N 194756-001) # Item Description Part Number 1 Standoff 194740-001 2 Roller, Isolator 121120-001 3 Idler, 30-Groove 194895-001 4 Ret...
Page 61 - A C K S H A F T; Jackshaft; Table B-5: Jackshaft Assembly Parts List
M 3 5 G P S P r o j e c t o r CHRISTIE DIGITAL SYSTEMS P35GPS Projector B-10 March, 2004 B - 5 : J A C K S H A F T A S S E M B L Y Figure B-5: Jackshaft Assembly (P/N 194810-001) # Item Description Part Number 1 Housing, Jackshaft 194766-001 2 Ring, Retaining 598931-448 3 Ball Bearing, 0.375 in (0.9...
Page 68 - R O O V E
A p p e n d i x B CHRISTIE DIGITAL SYSTEMS M35GPS Projector B-17 March, 2004 B - 9 : 3 0 - G R O O V E F L A N G E D I D L E R A S S E M B L Y Figure B-9: 30-Groove Flanged Idler Assembly (P/N 194880-001) # Item Description Part Number 1 Idler, 30-Groove Flanged 194822-001 2 Tolerance Ring, AN 11203...
Page 69 - Base, Inner Belt Tensioner; Table B-10: Outer Timing Belt Tensioner Assembly Parts List
M 3 5 G P S P r o j e c t o r CHRISTIE DIGITAL SYSTEMS P35GPS Projector B-18 March, 2004 B - 1 0 : O U T E R T I M I N G B E L T T E N S I O N E R A S S E M B L Y Figure B-10: Outer Timing Belt Tensioner Assembly (P/N 196055-001) # Item Description Part Number 1 Base, Inner Belt Tensioner 194905-001...
Page 70 - N N E R; Table B-11: Inner Timing Belt Tensioner Assembly Parts List
A p p e n d i x B CHRISTIE DIGITAL SYSTEMS M35GPS Projector B-19 March, 2004 B - 1 1 : I N N E R T I M I N G B E L T T E N S I O N E R A S S E M B L Y Figure B-11: Inner Timing Belt Tensioner Assembly (P/N 196056-001) # Item Description Part Number 1 Base, Inner Belt Tensioner 194905-002 2 Standoff ...
Page 71 - E N T R A L
M 3 5 G P S P r o j e c t o r CHRISTIE DIGITAL SYSTEMS P35GPS Projector B-20 March, 2004 B - 1 2 : C E N T R A L P I V O T A N A L O G S O U N D H E A D A S S E M B L Y Figure B-12: Central Pivot Analog Soundhead Assembly (196260-001) # Item Description Part Number 1 E Ring 598931-156 2 Spring Retai...
Page 72 - Table B-12: Central Pivot Analog Soundhead Assembly Parts List
A p p e n d i x B CHRISTIE DIGITAL SYSTEMS M35GPS Projector B-21 March, 2004 12 Ball Bearing, by-pass Roller Assembly 598931-119 13 Roller, Film by-pass Sound Head 119168-001 14 External Retaining Ring 598931-154 15 Analog LED Assembly 196049-001 16 Screw, SHC 6-32 x 1/2 598931-042 17 Sound Drum-Sha...
Page 75 - Table B-13: Central Pivot Digital Soundhead Assembly Parts List
M 3 5 G P S P r o j e c t o r CHRISTIE DIGITAL SYSTEMS P35GPS Projector B-24 March, 2004 45 Screw Socket Head Cap 8-32 x 1/2 598931-044 46 CCD Assembly 196122-001 47 Digital Power Supply Assembly (Not Shown) 194834-001 48 LED Power Supply Assembly (Not Shown) 194908-001 49 Shim Spacer .010 THK. (Opt...
Page 76 - Block, Aligning Pressure Pad
A p p e n d i x B CHRISTIE DIGITAL SYSTEMS M35GPS Projector B-25 March, 2004 Figure B-14: Intermittent Shoe Closure Assembly (120651M001) # Item Description Part Number 1 Block, Aligning Pressure Pad 119075-001 2 Film Guide Ultramittent Shoe Assembly, Delrin 196610-001 3 Balance – Bar 194840-001 4 E...
Page 77 - Table B-14: Intermittent Shoe Closure Assembly Parts List
M 3 5 G P S P r o j e c t o r CHRISTIE DIGITAL SYSTEMS P35GPS Projector B-26 March, 2004 9 Spring Compression .180 in (.04572 cm) OD 598931-832 10 Ball .1875 in (0.4763 cm) DIA 598931-294 11 Shaft, Ultramittent Shoe Closer 120653-001 12 Screw, SHC 8-32 UNC x 0.5 in (1.27 cm) L 598931-044 13 Shim .05...
Page 78 - Appendix C; A P P E N D I X C : S C H E M A T I C D I A G R A M S; Diagram Part; Analog wiring diagram; Table C- 1: Schematic Diagrams for P35GPS Projector; The schematics are oversize, and are found at the back of the manual.
Appendix C CHRISTIE DIGITAL SYSTEMS M35GPS Projector C-1 March, 2004 A P P E N D I X C : S C H E M A T I C D I A G R A M S Table C- 1 lists the schematics for the P35GPS projector that are included with this manual. Diagram Part Number Analog wiring diagram 194908 Digital wiring diagram 194834 Proje...
Page 82 - I N D E X
A p p e n d i x C CHRISTIE DIGITAL SYSTEMS P35GPS Projector C-5 March, 2004 I N D E X A Airpot 4-3 Alignment, Azimuth Adjustment 6-1 Set Screw 6-1 Alignment, Horizontal Adjustment 6-1 Set Screw 6-1 Alignment, Vertical Adjustment 6-1 Alignment, Vertical Set Screw 6-1 B Belts 5-1 C Cat 566 Loop 3-3 Ca...
Page 83 - See
P 3 5 G P S D u a l L e n s T u r r e t P r o j e c t o r CHRISTIE DIGITAL SYSTEMS P35GPS Projector C-6 March, 2004 F Fan Removal 5-7 Film Threading 4-2 Flywheel 3-1 Installation 4-1 Focus Adjustment 6-1 Framing Knob 4-2, 4-3 Framing Lamp Removal 5-7 I Inner Belt Tensioner 5-4 Inner Timing Belt 5-3,...
Page 84 - Trap and Gate Assembly
A p p e n d i x C CHRISTIE DIGITAL SYSTEMS P35GPS Projector C-7 March, 2004 T Trap and Gate Assembly 4-3, 4-4 Removal 5-2 U Ultramittent 2-1, 4-2, 4-3, 4-4 Ultramittent Assembly Removal 5-6 V Visual Inspection 5-1
Page 85 - WARRANTY; COVERING; M / P35GPS PROJECTOR; (Herein referred to as
P 3 5 G P S D u a l L e n s T u r r e t P r o j e c t o r CHRISTIE DIGITAL SYSTEMS P35GPS Projector C-8 March, 2004 WARRANTY COVERING M / P35GPS PROJECTOR Manufactured by: CHRISTIE DIGITAL SYSTEMS (Herein referred to as "Christie" ) Christie warrants the apparatus sold to the extent of the p...