Page 3 - INSTALLATION INTRODUCTION
3 50061011 Chevy Impala SS A Division of KW automotive North America, Inc INSTALLATION INTRODUCTION 1. REMOVING THE FENDER, DOORS FROM THE A-PILLAR AND DISCONNECTING THE WIRE HARNESS @ THE DOOR JAM 2. REMOVING THE EXISTING DOOR HINGES FROM THE DOORS; TOP AND BOTTOM. 3. MODIFYING THE INTERNAL FENDER ...
Page 4 - Installation Instructions LamboStyleDoors
4 50061011 Chevy Impala SS A Division of KW automotive North America, Inc Installation Instructions LamboStyleDoors (The instructions are to be used as a reference only. Please repeat steps for both doors.) Pre-installation check list: • Battery disconnected • Front bumper removal • Front fender rem...
Page 5 - DO NOT; rectly and are snapped their respective guides.; DANGER WARNINGS
5 50061011 Chevy Impala SS A Division of KW automotive North America, Inc LSD Doors must be installed according to the provided vehicle specific instructions from LSD Doors and in-stallation should be performed by an authorized dealer. Always follow the latest accident prevention regulations (not ap...
Page 6 - NOTE; General installation instructions:
6 50061011 Chevy Impala SS A Division of KW automotive North America, Inc An additional inside support handle must be installed to solve the issue of possible difficulty of griping the door, when raising and lowering your door from your seated position. If there are white lights on your door, these ...
Page 7 - General Lubrication Information
7 50061011 Chevy Impala SS A Division of KW automotive North America, Inc - After washing the vehicle, open the doors and check to see that all pivot points are properly greased - Every three months, open doors and check to see that all pivot points are properly greased - If the vehicle is subject t...
Page 8 - HARDWARE LIST
8 50061011 Chevy Impala SS A Division of KW automotive North America, Inc 1x A 5X B 1x C 3x D Snap ring Cable ties Gas Damper 2450 M.A.R.A Shim 1x E 1x F 1x G 2x H LSD Swing Arm LSD Ground Plate LSD Hinge Assembly Cover plate 2x I 1x J LSD Warning notice Shim Roller Mount HARDWARE LIST ( per vehicle...
Page 9 - OEM
9 50061011 Chevy Impala SS A Division of KW automotive North America, Inc C C OEM A A C OEM OEM OEM F E
Page 10 - ORIGINAL EQUIPMENT CHASSIS HINGE REMOVAL MODIFICATION
10 50061011 Chevy Impala SS A Division of KW automotive North America, Inc ORIGINAL EQUIPMENT CHASSIS HINGE REMOVAL MODIFICATION IMPORTANT NOTE: The following instructions given, in sequential order, is a step-by-step procedure to minimize any installation difficulty that may occur. By skipping step...
Page 11 - STEP 1
11 50061011 Chevy Impala SS A Division of KW automotive North America, Inc STEP 1 INNER FENDER MODIFICATION For this particular application, once the outer fender has been removed, the inner fender needs to be modified, to accommodate the new LSD hinges. The following pictures show the areas
Page 12 - wards the top of the inner fender (
12 50061011 Chevy Impala SS A Division of KW automotive North America, Inc STEP 1 INNER FENDER MODIFICATION –cont’d- For this particular application, once the outer fender has been removed, the inner fender needs to be modified, to accommodate the new LSD hinges. The following pictures show the area...
Page 13 - The final look of the area (
13 50061011 Chevy Impala SS A Division of KW automotive North America, Inc PHOTO 3 STEP 1 INNER FENDER MODIFICATION –cont’d- For this particular application, once the outer fender has been removed, the inner fender needs to be modified, to accommodate the new LSD hinges. The following pictures show ...
Page 14 - using the dimensions given to you. This (
14 50061011 Chevy Impala SS A Division of KW automotive North America, Inc STEP 2 INNER FENDER MODIFICATION –cont’d- For this particular application also, the outer fender also needs to be modified, to accom- modate the new LSD hinges. The following pictures show the areas (outlined in white) that w...
Page 15 - DIS-ASSEMBLING THE SWING ARM FROM THE GROUND PLATE; Your new LSD Door Hinges have come assembled.; Photo 8; all four mounting bolts or allen-heads and remove completely.; PHOTO FOR REFERENCE ONLY
15 50061011 Chevy Impala SS A Division of KW automotive North America, Inc STEP 3 DIS-ASSEMBLING THE SWING ARM FROM THE GROUND PLATE 3a. Your new LSD Door Hinges have come assembled. 3b. As identified in ( Photo 8 ), disassemble the swing arm from the ground plate. Un-bolt all four mounting bolts or...
Page 16 - MOUNTING THE GROUND PLATE TO THE A-PILLAR; show the top and bottom mounting points of the Ground Plate.; BOTTOM MOUNT
16 50061011 Chevy Impala SS A Division of KW automotive North America, Inc STEP 4 MOUNTING THE GROUND PLATE TO THE A-PILLAR 4a. Using the kit supplied mounting hardware for the Ground Plate, attach it to the A-Pillar. Finger tight initially, then using a wrench, torque to specifications. The photos ...
Page 17 - STEP 5
17 50061011 Chevy Impala SS A Division of KW automotive North America, Inc STEP 5 MODIFYING THE CHASSIS WIRING HARNESS IMPORTANT NOTE: Prior to beginning extending the wiring harness from the A-pillar, each individual wire needs to be cut one at a time. Each wire that is cut, has to be staggered (Se...
Page 20 - STEP 6
20 50061011 Chevy Impala SS A Division of KW automotive North America, Inc STEP 6 MOUNTING THE LSD SWING ARM 6a. Using the existing O.E.M. nuts, mount the LSD swing arm on the door, matching up each respective mount hole. Two mount holes at the top and two at the bottom ( Photo 15 ). Locate the moun...
Page 21 - IMPORTANT NOTE
21 50061011 Chevy Impala SS A Division of KW automotive North America, Inc STEP 7 MOUNTING THE DOOR TO THE A-FRAME IMPORTANT NOTE: THIS STEP SHOULD BE DONE WITHOUT THE GAS SPRING INSTALLED 7a. Place the door back on the vehicle and close the door completely. 7a. Install the MAGICSTIK into position (...
Page 22 - STEP 8
22 50061011 Chevy Impala SS A Division of KW automotive North America, Inc STEP 8 MOUNTING THE GAS DAMPER (after correct gap distance has been established) IMPORTANT NOTE: • PRIOR TO MOUNTING THE GAS DAMPER AT ITS RESPECTIVE MOUNTING POINTS, WE HIGHLY RECOMMEND USING AN ANTI-RUST LUBRICANT, WIPING D...
Page 23 - Hang (mount) the gas damper on the mount point of the swing arm (; : Use care when installing the security ring.
23 50061011 Chevy Impala SS A Division of KW automotive North America, Inc STEP 8 MOUNTING THE GAS DAMPER (after correct gap distance has been established) 8a. Hang (mount) the gas damper on the mount point of the swing arm ( Photo 22 ). Secure it with the kit supplied security ring, by using needle...
Page 24 - STEP 9; With the gas spring installed
24 50061011 Chevy Impala SS A Division of KW automotive North America, Inc STEP 9 FINAL DOOR ADJUSTMENT… IF REQUIRED 9a. With the gas spring installed 9b. At this point of the installation, open and close the door slowly. Check and see if the Magic Stick aligns correctly to the Magic Stick receptacl...
Page 25 - IF; With the gas spring uninstalled.; STEP 1A; to; STEP 1B
25 50061011 Chevy Impala SS A Division of KW automotive North America, Inc PHOTO 21 IF REQUIRED 9d. With the gas spring uninstalled. 9e. If spacer (s) installation is needed, install one at a time, starting at the top, ( Photo 21 ) working your way to the bottom, to see if that particular spacer ali...
Page 26 - ROUTING THE WIRE HARNESS; Lay the wire harness on and attach it to the marked points shown (
26 50061011 Chevy Impala SS A Division of KW automotive North America, Inc STEP 10 ROUTING THE WIRE HARNESS 10a. Pivot the door carefully up and make sure there is sufficient clearance on the fender, A- pillar and hood. If necessary, adjust the Ground plate or the LSD swing arm again. 10b. Lay the w...
Page 28 - COMMON TROUBLESHOOTING QUESTIONS and ANSWERS; WHY DOES THE BOTTOM OF THE DOOR NOT SIT FLUSH, AT THE FRONT OR REAR?:; tween top and bottom mounts.; WHY DOES THE DOOR HITS/RUBS AGAINST THE FENDER WHEN OPENING?:; and/or the “Magic stick” should alleviate this problem.; WHY DOESN’T THE GAS SPRING HOLD THE DOOR UP?:
28 50061011 Chevy Impala SS A Division of KW automotive North America, Inc COMMON TROUBLESHOOTING QUESTIONS and ANSWERS Q1: WHY DOES THE BOTTOM OF THE DOOR NOT SIT FLUSH, AT THE FRONT OR REAR?: A1 : LSD door hinges are engineered and designed to compensate for this issue. They are designed to be ins...
