Char-Broil 463666512 - Manual

Page 2 - For residential use only. Do not use for commercial; DANGER; TABLE OF CONTENTS; DANGER; THIS GRILL IS FOR OUTDOOR USE ONLY.; CAUTION

2 For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 Grilling Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7 Use and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-13 Limited Warranty . . ...

Page 3 - Wash your hands after handling this product.; National Fuel Gas; over tighten screws and

3 WARNING CALIFORNIA PROPOSITION 651. Combustion by-products produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, and other reproductive harm. 2. This product contains chemicals, including lead and lead compounds, known to the State of C...

Page 4 - Turn on the appropriate control knob and light the grill per the; Pre-Heating Your Grill; GRILLING GUIDE – Getting Started; Regulator

4 First Time Use Read your Assembly Manual and ensure the grill is put together properly. Remove all Point-of-Purchase advertising material from all grill surfaces before first use. We recommend operating your grill on its highest setting for 15-20 minutes prior to your first use. This aids in remov...

Page 5 - GRILLING GUIDE – Grilling 101

5 Outdoor grilling is really quite simple. You'll succeed with burgers, dogs, or steaks usually on your very first try. With experience, you will learn how to work with your grill, creating more imaginative meals all the time. This knowledge makes up the art of grilling. Before you start grilling, o...

Page 7 - GRILLING GUIDE – Cleaning Your Grill; Storing Your Grill

7 Why Clean? We've all heard the saying 'An ounce of prevention is worth a pound of cure'. This is great advice when it comes to keeping your grill clean. Routine Care Periodic cleaning of this grill is necessary,as grill fires can occur when grease andfood debris collect in the bottom of the grill....

Page 8 - USE AND CARE; OPD Hand Wheel; LP Cylinder Filling; LP Cylinder Valve

8 • NEVER store a spare LP cylinder under or near the appliance or in an enclosed area. • Never fill a cylinder beyond 80% full.• An over filled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve. This could cause an intense fire with risk of property ...

Page 9 - Connecting Regulator to the LP Cylinder; full stop; Safety Relief Valve; Strap and Cap; LP Cylinder Exchange; Exchange your cylinder only; LP Cylinder Leak Test; Do not use household cleaning agents.

9 WARNING If “growing” bubbles appear do not use or move the LP cylinder. Contact an LP gas supplier or your fire department! Connecting Regulator to the LP Cylinder 1. LP cylinder must be properly secured onto grill. (Refer to assembly section.) 2. Turn all control knobs to the OFF position. 3. Tur...

Page 10 - Leak Testing Valves, Hose and Regulator; rushing sound; immediately

10 6. Turn the coupling nut clockwise and tighten to a full stop. The regulator will seal on the back-check feature in the LP cylinder valve, resulting in some resistance. An additional one-half to three-quarters turn is required to complete the connection. Tighten by hand only – do not use tools. N...

Page 11 - must; •Putting out grease fires by closing the lid is not; Do not let children operate or play near grill.

11 Safety Tips s Before opening LP cylinder valve, check the coupling nut for tightness. s When grill is not in use, turn off all control knobs and LP cylinder valve. s If the outdoor cooking gas appliance is not in use, the gas must be turned off at the supply cylinder. Storage of an outdoor cookin...

Page 12 - Troubleshooting Section; LOW; Sideburner Ignitor Lighting

CAUTION If burner does not light, turn knobs to OFF, wait 5 minutes, and try again. Always close valve during the 5 minute waiting period. If the burner does not ignite with the valve open, gas will continue to flow out of the burner and could accidentally ignite with risk of injury. Burner Flame Ch...

Page 13 - • Stainless steel surfaces:; Cleaning the Burner; Cleaning the Burner Assembly; Turn gas OFF at control knobs and LP cylinder.; “Leak Test”; Valve

13 CAUTION SPIDER ALERT! GAS COLLECTOR BOX & IGNITOR VALVE CONTROL PANEL BURNER VENTURI LIFT OUT BURNER ASSEMBLY AIR SHUTTER SPIDER WEBS INSIDE VENTURI SPIDER WEBS INSIDE VENTURI CLEAN OUT VENTURI REMOVE BURNER CLIPS If you notice that your grill is getting hard to light or that the flame isn’t ...

Page 14 - ITEMS MANUFACTURER WILL NOT PAY FOR:; DISCLAIMER OF IMPLIED WARRANTIES and LIMITATION OF REMEDIES; LIMITED WARRANTY; SCOPE OF COVERAGE

14 This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indica...

Page 15 - PARTS LIST; Key; NOT Pictured

PARTS LIST 15 NOTE: Some grill parts shown in the assembly steps may differ slightly in appearance fromthose on your particular grill model. However, the method of assembly remains the same. Key Q ty Description A 1 FIREBOX B 1 VALVE HOSE REGULATOR ASSEM BLY C 1 CONTROL PANEL D 2 KNOB E 1 IGNITOR F ...

Page 16 - PARTS DIAGRAM; AA

PARTS DIAGRAM 16 A B C D E F G H I H I J K J K L N O P R S T V W X Y Z AA BB CC DD M Q EE U

Page 17 - ASSEMBLY; Plastic Bolt; Tank Exclusion Wire

Front Panel Back Brace ASSEMBLY 1 17 Position leg assemblies as shown below. Attach front panel and back brace to legs using eight #10-24 Plastic Bolts. #10-24 Plastic Bolt Qty. 8 2 Tank Exclusion Wire Loosen the preassembled #10-24 plastic bolts to attach tank exclusion wire. Tank Exclusion Wire

Page 18 - Wheels; Heat Shield

3 4 18 Attach control panel/ HVR assembly and heat shield to firebox with 7x15 fiber washers and #10-24 wing nuts. Wheels Turn assembly upside-down. Insert 5/16’’ axle bolts through wheels. Insert axle bolt through leg and bracket and secure with hitch pin. “Cone” side of wheel against leg 5/16’’ Ax...

Page 19 - Fiber Washer

5 6 19 Turn cart upright. Place firebox assembly onto cart, make sure that regulator hose hangs inside cart and control panel overlaps front panel. Secure firebox to cart using four #10-24x3/4” wing screws and 7x15 fiber washers. Place burner assembly with two fiber washers into firebox. Insert burn...

Page 20 - Lid assembly

10 7 8 20 Slide shelf arms into leg assemblies and secure with . Attach side shelves to shelf arms using 1/4 ˝ -20 tee knobs #10-24 plastic bolts . Repeat steps for left side shelf. #10-24 Plastic Bolt Qty. 4 Side Shelf #10-24 Plastic Bolt Lid assembly Place lid assembly onto firebox, align hinges. ...

Page 21 - Grease Cup and Grease Cup Clip; Grease Cup

9 10 21 Place vaporiser bar onto V-shaped bar rest inside firebox. Place cooking grate onto firebox. Cooking Grate Vaporiser Bar Failure to install grease cup clip and cup will cause hot grease to drip from bottom of grill with risk of fire or property damage. CAUTION Grease Cup and Grease Cup Clip ...

Page 22 - LP Cylinder; Tank; LP CYLINDER IS SOLD SEPARATELY.; See Use & Care section of this manual to perform the “Burner; front of grill; Cylinder valve must face

LP Cylinder (not included) Tank Tank retainer wire 17 11 Loosen wing nuts from tank retainer bracket. Set bottom of tank into notches of tank bracket. Place tank retainer bracket onto tank collar and tighten wing nuts. LP CYLINDER IS SOLD SEPARATELY. Fill and leak check the cylinder before attaching...

Page 23 - Troubleshooting

23 DANGER: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Problem Gas leaking from cracked/cut/burned hose. Gas leaking from LP cylinder. Gas leaking from LP cylinder valve. Gas leaking between LP cylinder and regulator connection. Fire co...

Page 24 - continued; Problem

24 Troubleshooting ( continued ) Problem Burner(s) will not light using ignitor. Burner(s) will notmatch light. Low flame, drop in gas flow. Flames blow out. Flare-up. Persistent grease fire. Flashback...(fire in burner tube(s)). Unable to fill LP cylinder. Possible Cause PIEZO PUSH-BUTTON AND ROTAR...

Page 25 - NOTES