Char-Broil 463420509 - Manual

5 Outdoor grilling is really quite simple. You'll succeed with burgers, dogs, or steaks usually on your very first try. With experience, you will learn how to work with your grill, creating more imaginative meals all the time. This knowledge makes up the art of grilling. Before you start grilling, o...

USDA Recommended Safe Minimum Internal Temperatures Beef, Veal, Lamb, Steaks, & Roasts 145° F Fish 145° F Pork 160° F Beef, Veal, Lamb Ground 160° F Egg Dishes 160° F Turkey, Chicken & Duck Whole,Pieces & Ground 165° F Cooking on your new grill is a hands-on experience, and it is recomme...

7 Why Clean? We've all heard the saying, 'an ounce of prevention is worth a pound of cure.’ This is great advice when it comes to keeping your grill clean. Routine Care Periodic cleaning of this grill is necessary,as grill fires can occur when grease andfood debris collect in the bottom of the grill...

8 DANGER USE AND CARE • NEVER store a spare LP tank under or near grill or in enclosed areas • Never fill the cylinder beyond 80% full. • An overfilled or improperly stored tank is a hazard due to possible gas release from the safety relief valve. • If you see, smell or hear escaping gas, immediatel...

9 WARNING If “growing” bubbles appear do not use or move the LP tank. Contact an LP gas supplier or your fire department! LP Tank Exchange • Many retailers that sell grills offer you the option of replacing your empty LP tank through an exchange service. Use only those reputable exchange companies t...

10 6. Turn the coupling nut clockwise and tighten to a full stop. The regulator will seal on the back-check feature in the LP cylinder valve, resulting in some resistance. An additional one-half to three-quarters turn is required to complete the connection. Tighten by hand only – do not use tools. N...

11 WARNING For Safe Use Of Your Grill And To Avoid Serious Injury: • Do not let children operate or play near grill. • Keep grill area clear and free from materials that burn. • Do not block holes in bottom or back of grill. • Check burner flames regularly. • Use grill only in well-ventilated space....

12 Burner Flame Check • Light burner, rotate knobs from HIGH to LOW. You should see a smaller flame in LOW position than seen on HIGH. Always check flame prior to each use. If only low flame is seen refer to "Sudden drop or low flame" in the Troubleshooting Section . HI LO Hose Check • Befor...

13 CAUTION SPIDER ALERT! VALVE CONTROL PANEL SPIDER WEBS INSIDE VENTURI If you notice that your grill is getting hard to light or that the flame isn’t as strong as it should be, take the time to check and clean the venturis. In some areas of the country, spiders or small insects have been known to c...

This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated...

PARTS LIST NOTE: Some grill parts shown in the assembly steps may differ slightly in appearance from those on your particular grill model. However, the method of assembly remains the same. 15 NOT Pictured: Key Qty Description Part # A 1 FIREBOX, GRILL BOTTOM 80009946 B 4 MAIN BURNER 80009947 C 1 ELE...

PARTS DIAGRAM 16 S E F Q D B A LL I Y Z L C K BB JJ GG HH DD II FF EE KK CC N O X T MM U NN OO RR PP W V B G H J M P R S S S T T AA KK QQ SS TT UU VV

ASSEMBLY 2 1/4-20x1/2” screw 1 Attach cart frames to bottom shelf using three 1/4-20x1/2” screws, 7mm lock washers, and 7mm flat washers per panel. IMPORTANT: Panel with large hole must be on left side of bottom shelf. 7mm lock washer 7mm flat washer Left cart frame (with large hole) Right cart fram...

Rear 4 3 Attach front brace to cart frames using two #10-24x1/2 ” screws, 5mm lock washers and 5mm flat washers on each side. Magnet #10-24x1/2" screws 5mm flat washers 5mm lock washers Attach rear cart brace to cart frames using two #10-24x1/2 ” screws, 5mm lock washers and 5mm flat washers on ...

5 6 Slid the door hinges onto the screw with arrow direction as indicated. Secure the door with all six #8-32x3/8" machine screws (A) . Screw two #8-32x3/8" machine screws in the cart side panel (B) . B #8-32x3/8” machine screws Insert wire ends on lower tank exclusion wire into bottom shelf...

C CAUTION SHARP EDGES! Wear gloves if necessary Repeat on front bracket 1/4-20x1/2" screw 1/4-20 flange nut Fiber washer Lock washer Flat washer #10-24x1/2" screw Repeat on left side shelf Flat washer Lock washer 1/4-20x1/2" screw Side s helf Hoo k side shelf into inside edge Mount fasci...

First, remove the two screws from the sideburner valve bracket. Align sideburner valve bracket behind sideburner shelf fascia with bezel on same level. Secure them altogether with two #8-32x3/8" screws . Press sideburner control knob onto valve stem. Control Knob Bezel Control Knob Sideburner Va...

11 12 Attach and fully secure hinges to lid with four #8-32x3/8" screws, #8-32 flange nuts first. Place sideburner lid onto left side shelf and align hinges to holes on side shelf top. Attach sideburner lid assembly to side shelf using four #8-32x3/8" screws, #8-32 flange nuts. Sideburner Li...

Bac k of firebox Flame t amer Front of firebox Flame tamer Place four flame tamers over burners by inserting tabs into slots in front of firebox. Opposite ends of flame tamers rest on pins in back of firebox. Place sideburner cooking grate in drip pan. Sideburner Cooking Grate 23

Pivot wire Leg wire To assemble Swing Away, first insert pivot wire into holes in side of grill lid. Second, insert leg wires into holes in sides of grill bottom. Grate wires running front to back should be facing upward side to side wires downward. Swing Away Cooking Grates Place cooking grates int...

17 + – AA Battery Unscrew ignitor cap and place AA battery into ignitor slot with positive end (+) facing outward. Screw ignitor cap onto ignitor. CAUTION Failure to install cup will cause hot grease drip from bottom of grill with risk of fire or property damage. Grease Cup Wire Grease Cup Hang grea...

19 LP tank is sold separately. Fill and leak check the tank (see Use & Care section) before attaching to grill and regulator. Once tank has been filled and leak checked, place tank into tank hole in bottom shelf. Make sure tank valve is facing front of grill. Put regulator assembly through circu...

+ – EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Problem Gas leaking from cracked/cut/burned hose. Gas leaking from LP cylinder. Gas leaking from LP cylinder valve. Gas leaking between LP cylinder and regulator connection. F...

Troubleshooting ( continued ) Problem Burner(s) will not light using ignitor.(See Electronic Ignition Troubleshooting also) Burner(s) will notmatch light. Sudden drop in gasflow or low flame. Flames blow out. Flare-up. Persistent grease fire. Flashback...(fire in burner tube(s)). Unable to fill LP c...

Troubleshooting - Electronic Ignition Problem (Ignition) SECTION I No sparks appear at any electrodes when ignition button is pushed; no noise can be heard from spark module. SECTION II No sparks appear at any electrodes when ignition switch is pushed; noise can be heard from spark module. SECTION I...

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