Page 2 - DANGER; Safety Symbols; DANGER; THIS GRILL IS FOR OUTDOOR USE ONLY.
1. Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance. 2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance. WARNING CAUTION For residential use only. Do not use for commercial cooking...
Page 3 - Wash your hands after handling this product.; Installation Safety Precautions; National Fuel Gas
WARNING CALIFORNIA PROPOSITION 651. Combustion by-products produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, and other reproductive harm. 2. This product contains chemicals, including lead and lead compounds, known to the State of Cal...
Page 4 - USE AND CARE; OPD Hand Wheel; LP Cylinder Filling; LP Cylinder Valve
• NEVER store a spare LP cylinder under or near the appliance or in an enclosed area. • Never fill a cylinder beyond 80% full.• An over filled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve. This could cause an intense fire with risk of property da...
Page 5 - Connecting Regulator to the LP Cylinder; full stop; Safety Relief Valve; ck; Strap and Cap; LP Cylinder Exchange; Exchange your cylinder only; LP Cylinder Leak Test; Do not use household cleaning agents.
WARNING If “growing” bubbles appear do not use or move the LP cylinder. Contact an LP gas supplier or your fire department! Connecting Regulator to the LP Cylinder 1. LP cylinder must be properly secured onto grill. (Refer to assembly section.) 2. Turn all control knobs to the OFF position. 3. Turn ...
Page 6 - Leak Testing Valves, Hose and Regulator; rushing sound; immediately
6. Turn the coupling nut clockwise and tighten to a full stop. The regulator will seal on the back-check feature in the LP cylinder valve, resulting in some resistance. An additional one-half to three-quarters turn is required to complete the connection. Tighten by hand only – do not use tools. NOTE...
Page 7 - Do not let children operate or play near grill.; Never move grill while in operation or still hot.; CAUTION; Lighting instructions continued on next page.
7 WARNING For Safe Use of Your Grill and to Avoid Serious Injury:• Do not let children operate or play near grill. • Keep grill area clear and free from materials that burn. • Do not block holes in sides or back of grill. • Check burner flames regularly. • Use grill only in well-ventilated space. NE...
Page 8 - Troubleshooting Section
8 Ignitor Check •Turn gas off at LP cylinder. Press and hold electronic ignitor button. "Click" should be heard and spark seen each time between each collector box or burner and electrode. See "Troubleshooting" if no click or spark. Valve Check •Important: Make sure gas is off at LP ...
Page 9 - Cleaning the Burner; Cleaning the Burner Assembly; VERY IMPORTANT: Burner tubes must reengage valve; Turn gas OFF at control knobs and LP cylinder.; Carryover tube; Firebox burner; Storing Your Grill
CAUTION •Clean cooking grates.•Store in dry location.•When LP cylinder is connected to grill, store outdoors in a well- ventilated space and out of reach of children. •Cover grill if stored outdoors. Choose from a variety of grill covers offered by manufacturer. •Store grill indoors ONLY if LP cylin...
Page 10 - Grill Halogen Light; LIGHT OPERATION INSTRUCTIONS; Bulb Replacement; Make sure light switch on the control panel is in the “OFF” position.; Release the screw securing the light; Bulb Specification; Wattage: 10 W per bulb; Light plug
Grill Halogen Light LIGHT OPERATION INSTRUCTIONS Bulb Replacement 1. Make sure light switch on the control panel is in the “OFF” position. 2. Connect light plug to an extension cord, then put the extension cord plug into the outlet on the wall. 3. Turn the light switch to “ON”. ON OFF WARNING Keep a...
Page 11 - Cleaning the Lens; Prior to cleaning, make sure the light switch is in the “; OFF; ” position and the light plug is; Never remove the grounding plug or use with an adapter of 2 prongs.
WARNING IMPORTANT 1. To protect against electric shock, do not immerse cord or plugs in water or other liquid. Cleaning the Lens 1. Prior to cleaning, make sure the light switch is in the “ OFF ” position and the light plug is disconnected from the power supply. 2. Do not clean the glass lens when w...
Page 12 - ITEMS MANUFACTURER WILL NOT PAY FOR:; of products not approved by the manufacturer.; DISCLAIMER OF IMPLIED WARRANTIES and LIMITATION OF REMEDIES; LIMITED WARRANTY; SCOPE OF COVERAGE
This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated...
Page 13 - PARTS LIST
PARTS LIST NOTE: Some grill parts shown in the assembly steps may differ slightly in appearance from those on your particular grill model. However, the method of assembly remains the same. 13 Key Qty Description A 1 TOP LID B 1 TOP LID, INNER LINER C 1 LOGO PLATE, W / TEMP GAUGE D 2 HANDLE END, TOP ...
Page 14 - PARTS DIAGRAM
PARTS DIAGRAM 14 AAA BBB CCC DDD EEE FFF GGG HHH KK LL MM NN OO PP QQ QQ QQ QQ RR SS TT UU UU VV VV WW XX YY ZZ G AA BB CC DD EE FF GG HH II A B C D E F H I J K L M N O P P Q R S T U V W W X Y Z III JJ
Page 15 - ASSEMBLY; Attach side panels to bottom shelf using three; IMPORTANT: Panel with large hole must; Front; Bent U pin
ASSEMBLY 2 1/4-20x1/2” screw 1 Attach side panels to bottom shelf using three 1/4-20x1/2” screws per panel. IMPORTANT: Panel with large hole must Be on Right side of bottom shelf. Locking caster Bottom shelf Rear Front Fixed caster 15 Left side panel (with large hole) Make sure side panels are pushe...
Page 16 - Lower back panel
3 Place lower back panel between side panels at rear of bottom shelf. Make sure the adapter is positioned as shown. Secure lower back panel to side panels using two Secure lower back panel to bottom shelf using one 1/4-20x1/2” screw. 1/4-20x1/2” screws on each side. Lower back panel Adapter 1/4-20x1...
Page 18 - Drawer upper panel; Cart left side panel; screw; Upper back panel; Drawer right panel
6 7 Attach drawer upper panel to drawer right panel using three #8x3/8” self-tapping screws. Attach drawer upper panel to cart left side panel using two #8x3/8” self-tapping screws. 18 Drawer upper panel Cart left side panel #8x3/8” self-tapping screw #8x3/8” self-tapping screw 1/4-20x1/2” screw Upp...
Page 19 - Front brace; Tank heat shield
8 9 A B Insert front brace between cart side panels. Orient the front brace with the door hinge pin on the top right side. Secure using one 1/4-20x1½” screw on each side. 19 Front brace Front brace Upper back panel Tank heat shield Tank heat shield (concave side up) Upper back panel 1/4-20x1½” screw...
Page 20 - Carefully lower the grill; Grill head; Adapter; Adapter wire harness
10 This step requires two people to lift and position grill head onto cart. Carefully lower the grill head onto the cart, aligning slots at bottom of grill head with posts on cart side panels. Make sure the regulator hose is hanging outside the cart. Grill head must face open side of cart. 20 Grill ...
Page 23 - Attach rear of shelf using one
15 23 Attach right side shelf using two 1/4-20x3/4” screws and 1/4” nuts, shown A. Attach front of shelf using two #8x3/8” self-tapping screws and large flat washers, shown B. Attach rear of shelf using one 1/4-20x1½” screw, shown C. A B 1/4-20x3/4” screw screw 1/4-20x1½” 1/4” nut #8x3/8” self-tappi...
Page 24 - Left side shelf; Attach left side fascia to left side shelf using four
16 24 A C D Left side fascia Left side shelf Left side shelf Left side shelf Side burner lid Attach left side fascia to left side shelf using four Attach side burner lid handle to side burner lid using two #10-24x3/8” screws, 5mm lock washers and 5mm flat washers, shown B. #10-24x3/8” screws, 5mm lo...
Page 26 - Insert sideburner burner into left shelf.; burner tube
8a 19 26 Insert sideburner burner into left shelf. shelf, shown A. sideburner burner Wing nut electrode ignitor wire sideburner drip pan sideburner drip pan burner tube The stud on bottom of burner fits into rear small hole in sideburner drip pan on Secure burner to sideburner drip pan with one Wing...
Page 27 - Place side burner cooking grate onto side burner shelf.; sideburner cooking grate
21 27 pin on bottom of door Top of door PRESS Right door Insert the pin on bottom of door into hole in bottom shelf. Press upper hinge pin in front brace, align hinge hole on top of door, and release hinge pin into door. 20 Place side burner cooking grate onto side burner shelf. sideburner cooking g...
Page 28 - Drawer; mm Lock Washer; Repeat for second drawer.
23 Slide one drawer along lower tracks into cart left. Slide the other drawer along upper tracks into the cart. 28 Drawer 22 Drawer Drawer front panel Attach drawer front panel to drawer using four #10-24x3/8” screws, 5mm lock washers and 5mm flat washers. #10-24x3/8” Screw 5mm Lock Washer 5mm Flat ...
Page 29 - Place cooking grates onto firebox as shown.; Troughs; Place trough middle into fire box.
25 29 Place cooking grates onto firebox as shown. Insert the four wire ends at rear of warming rack into holes in back of fire box. Front wires of warming rack rest on sides of firebox. Assembled warming rack Troughs Trough middle Put trough middle on the brackets at front and rear of firebox. Troug...
Page 30 - Cylinder screw at rear of cart; Regulator
26 LP CYLINDER IS SOLD SEPARATELY. Fill and leak check the cylinder before attaching to grill and regulator (see Use & Care section). Once cylinder has been filled and leak checked, place cylinder into hole in bottom shelf. Make sure cylinder valve is facing front of grill. Secure cylinder with ...
Page 31 - Main Bur ner Conversion
1 Main Bur ner Conversion Your grill may differ from illustration shown. This portion of the manual covers a variety of grill styles. Use pictures as reference only. Not all steps will apply to your grill conversion. Make sure all Control Knobs are in the OFF position, LP Tank Valve is closed, Tank ...
Page 32 - Pins previously removed. Reference illustration Step 2.; Tube Burner
4 Bezels Valve Stem Screws Main Burner Control Knobs Natural Gas Bezel80007893 Pull the Burner Control Knobs off of Valve Stems.Remove Screws and Washers that secure each Bezel to the Control Panel. Save removed Bezels for converting back to LP Tank Gas.Install new Natural Gas Bezels provided with K...
Page 33 - Sidebur ner Conversion
6 7 Open Sideburner lid and remove the Sideburner Grate.Beneath Sideburner shelf, remove Wingnut.Remove Sideburner from shelf. Wingnut Sideburner Grate Orifice Removal Tool Using the provided Orifice Removal Tool, unscrew the Orifice from the end of the Sideburner Valve. Save removed Orifice and Ori...
Page 35 - Outdoor Stove & Griddle Conversion
11 Using the provided Orifice Removal Tool, unscrew the Orifice from the end of the Sideburner Valve. Save removed Orifice and Orifice Removal Tool for converting back to LP Tank Gas. No replacement Orifice is required. 10 Open Sideburner lid and remove the Sideburner Gate.Beneath Sideburner shelf, ...
Page 36 - Bezel
12 13 Pull the Sideburner Control Knob off of Valve Stem. Remove the existing Bezel by removing the two Screws and Washers securingBezel to shelf fascia. Save removed Bezel for converting back to LP Tank Gas.Install new natural gas Bezel (see illustration below) and press Control Knob back onto Valv...
Page 37 - Natural Gas Hose Conversion; Your Grill may differ from illustration shown.
14 Natural Gas Hose Conversion Using a wrench, not provided, remove LP Regulator Hose Assembly from Manifold Connection. Save removed LP Manifold Connection for converting back to LP Tank Gas. Your Grill may differ from illustration shown. LP Regulator Hose Assembly Manifold Connection Natural Gas H...
Page 38 - Connecting Your Grill to the Natural Gas Source.; Figure A; connected hose and socket.
Connecting Your Grill to the Natural Gas Source. 1. A professionally-installed shut-off valve between the supply piping and the socket is recommended, but not required, by the National Fuel Gas Code. Socket connection must be made outdoors. 2. Coat the gas supply pipe nipple with gas resistant pipe ...
Page 39 - Troubleshooting
EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Problem Gas leaking from cracked/cut/burned hose. Gas leaking from LP cylinder. Gas leaking from LP cylinder valve. Gas leaking between LP cylinder and regulator connection. Fire ...
Page 40 - continued; Problem
Troubleshooting ( continued ) Problem Burner(s) will not light using ignitor.(See Electronic Ignition Troubleshooting also) Burner(s) will notmatch light. Sudden drop in gasflow or low flame. Flames blow out. Flare-up. Persistent grease fire. Flashback...(fire in burner tube(s)). Unable to fill LP c...
Page 41 - Troubleshooting - Electronic Ignition; SECTION I
Troubleshooting - Electronic Ignition Problem (Ignition) SECTION I No sparks appear at any electrodes when Electronic Ignition Button is pressed; no noise can be heard from spark module. SECTION II SECTION III Sparks are present but not at all electrodes and/or not at full strength Possible Cause • ...
Page 42 - NOTES