Char-Broil 463240804 - Manual

Page 2 - Call Grill Service Center For Help And Parts; grill; Model Number; WARNING; Installation Safety Precautions; Canadian; DANGER; Safety Symbols; WARNING

2 • 463240804 FOR YOUR SAFETY1. Do not store or use gasoline or other flammable vapors and liquids in thevicinity of this or any other appliance. 2. An LP tank not connected for use shall not be stored in the vicinity of this or anyother appliance. FOR YOUR SAFETYIf you smell gas:1. Shut off gas to ...

Page 6 - Door brace; First; , remove door brace from rear legs. Place door; Left front leg; Attach; locking casters to front legs; WW

ASSEMBLY – Model No. 463240804 1 2 Rear view Door brace First 4.2X10mm , remove door brace from rear legs. Place door brace onto front legs as shown. Tabs on brace fitinside legs. Secure brace to back of front legs usingone self-tap screw on each side. (WW) Left front leg Caster wrench Locking caste...

Page 7 - inside; YY

3 4 This step requires two people to lift and position grillhead onto cart. Carefully lower the grill head onto the cart between thetwo braces. Align the two holes on each side of the grillhead with the two holes on each brace. Make sure theregulator hose is hanging outside the cart. Secure grill he...

Page 8 - Fully tighten screws inside grill bottom at this time.; CAUTION

5 6 Place side shelf over right cart legs. Lip of shelf should fit between grill bottom and leg brace.Secure shelf brackets to cart legs using one screw , lock washer , and flat washer on each bracket. 1/4-20x3/4” (XX) 7mm (YY) 7mm (ZZ) YY ZZ Repeat on front bracket Place sideburner shelf over left ...

Page 9 - Valve stem

7 8 Remove the two screws (M4x10mm) and washers (4mm) from thesideburner valve bracket. Place sideburner valve under front of sideburner control panel so thatvalve stem comes through large hole. Place sideburner bezel over valvestem. Secure bezel to panel and valve using the two screws andwashers yo...

Page 10 - Valve clip

9 10 Insert valve clip into small hole in bottom of burner, then snap other end of clip over sideburner valve. Beneath sideburnershelf, attach sideburner ignitor wire to electrode. Place brass top on sideburner, then place sideburner grate onto shelf. Place cooking grates into grill bottom.Grate wir...

Page 13 - Slide grease tray into back of grill.

15 16 Slide grease tray into back of grill. Place grease cup into grease clip. Hanggrease clip from bottom of grease tray. • Failure to install can in clip will cause hot grease to drip from bottom of grill with risk of fire or propertydamage. CAUTION 463240804 • 13 Make sure drain holeis on left si...

Page 14 - Tank valve must face to front of cart once tank is attached.; LP tank is sold separately.; Tank screw; Regulator and hose must pass; UNDER

17 18 See Use & Care manual to perform the “Burner FlameCheck” and for important safety instructions before using. Tank valvefacing front. Tank valve must face to front of cart once tank is attached. Failure to install tank correctly may allow gas hose to bedamaged in operation, resulting in the...

Page 15 - AA Battery

463240804 • 15 19 Unscrew ignitor cap and place AAbattery into ignitor slot with positive end(+) facing outward. Screw ignitor caponto ignitor. + – AA Battery

Page 16 - USE AND CARE; LP Tank Valve; LP Tank Filling

16 • 463240804 DANGER USE AND CARE • Never fill the cylinder beyond 80% full. An overfilled spare LP tank is hazardous due to possible gasreleased from the safety relief valve. • The safety relief valve on the LP tank could activate, releasing gas, and cause an intense fire with risk ofproperty dama...

Page 17 - Connecting Regulator To The LP Tank; Safety Relief Valve; LP Tank Exchange; see

463240804 • 17 WARNING If “growing” bubbles appear do not use or move the LP tank.Contact an LP gas supplier or your fire department! Connecting Regulator To The LP Tank 1. 2. 3. full stop 4. LP tank must be properly secured onto grill. (Refer toassembly section.) Turn all control knobs, including s...

Page 18 - immediately; Leak Testing Valves, Hose and Regulator; rushing sound

18 • 463240804 6. An additional one-half to three-quarters turn is required to complete theconnection. Tighten by hand only – do not use tools. NOTE: do not use this regulator! Turn the coupling nut clockwise and tighten to a full stop. Theregulator will seal on the back-check feature in the LP tank...

Page 19 - Safety Tips; Ignitor Lighting; Lighting instructions continued on next page.

463240804 • 19 WARNING Safety Tips s s ss ss s s s s Before opening LP tank valve, check the coupling nut fortightness. When grill is not in use, turn off all control knobs and LP tankvalve. Never move grill while in operation or still hot. Use long-handled barbecue utensils and oven mitts to avoidb...

Page 20 - Troubleshooting Section; LO

20 • 463240804 CAUTION If burner does not light, turn knobs to , wait 5 minutes, and try again. If the burner does not ignite withthe valve open, gas will continue to flow out of the burnerand could accidently ignite with risk of injury. OFF Burner Flame Check • Remove cooking grates. Light burner, ...

Page 21 - NATURAL HAZARD • SPIDERS; IF YOU EXPERIENCE THE FOLLOWING:; Cleaning The Burner Assembly; Turn gas off at control knobs and LP tank.; Storing Your Grill; Cleaning the Burner; Burner

463240804 • 21 CAUTION FACT: Sometimes spiders and other small insects climb into the burner tubes attached to the burners. The spiders spinwebs, build nests and lay eggs. The webs or nestscan be very small, but they are very strongand can block the flow of gas. Cleanburners prior to use after stori...

Page 22 - Cook with direct or indirect heat.; Burner Cooking; Great indirect cooking on low.; Food Safety

22 • 463240804 Indirect Cooking Indirect Cooking Instructions Poultry and large cuts of meat cook slowly to perfection on the grill by indirect heat. The heat from selected burnerscirculates gently throughout the grill, cooking meat or poultrywithout the touch of a direct flame. This method greatly ...

Page 23 - Troubleshooting; Problem

463240804 • 23 Troubleshooting Problem Burner(s) will not lightusing ignitor. Burner(s) will notmatch light. Sudden drop in gasflow or low flame. Flames blow out. Flare-up. Persistent grease fire. Flashback...(fire in burner tube(s)). Unable to fill LP tank. Possible Cause • Wire and/or electrode co...

Page 24 - Troubleshooting - Electronic Ignition

24 • 463240804 Troubleshooting - Electronic Ignition Problem No sparks appear atany electrodes whenignition button ispushed; no noise canbe heard from sparkmodule. No sparks appear atany electrodes whenignition switch ispushed; noise can beheard from sparkmodule. Sparks are presentbut not at allelec...

Char-Broil 463240804 - Manual

Table of Contents:

Summary

Other Char-Broil Models