Char-Broil 463222209 - Manual

WARNING If “growing” bubbles appear do not use or move the LP cylinder. Contact an LP gas supplier or your fire department! Connecting Regulator to the LP Cylinder 1. LP cylinder must be properly secured onto grill. (Refer to assembly section.) 2. Turn all control knobs to the OFF position. 3. Turn ...

6. Turn the coupling nut clockwise and tighten to a full stop. The regulator will seal on the back-check feature in the LP cylinder valve, resulting in some resistance. An additional one-half to three-quarters turn is required to complete the connection. Tighten by hand only – do not use tools. NOTE...

7 WARNING For Safe Use of Your Grill and to Avoid Serious Injury:• Do not let children operate or play near grill. • Keep grill area clear and free from materials that burn. • Do not block holes in sides or back of grill. • Check burner flames regularly, through viewing ports. • Use grill only in we...

8 CAUTION If ignition does NOT occur in 5 seconds, turn the burner controls OFF, wait 5 minutes and repeat the lighting procedure. If the burner does not ignite with the valve open, gas will continue to flow out of the burner and could accidently ignite with risk of injury. Turn controls and gas sou...

9 B • Plastic parts: Wash with warm soapy water and wipe dry.  Do not use citrisol, abrasive cleaners, degreasers or a concentrated grill cleaner on plastic parts. Damage to and failure of parts can result. •Porcelain surfaces: Because of glass-like composition, most residue can be wiped away with ...

Grill Halogen Light LIGHT OPERATION INSTRUCTIONS Bulb Replacement 1. Make sure light switch on the control panel is in the “OFF” position. 2. Connect light plug to an extension cord, then put the extension cord plug into the outlet on the wall. 3. Turn the light switch to “ON”. ON OFF WARNING Keep a...

WARNING IMPORTANT 1. To protect against electric shock, do not immerse cord or plugs in water or other liquid. Cleaning the Lens 1. Prior to cleaning, make sure the light switch is in the “ OFF ” position and the light plug is disconnected from the power supply. 2. Do not clean the glass lens when w...

This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated...

PARTS DIAGRAM 15 A A B B C D D E F G I J L M N O S S S T U V W X Y Z AA BB BB CC CC DD EE FF GG HH II JJ KK KK LL NN OO PP QQ RR SS TT UU VV WW XX YY ZZ R Q H MM AAA CCC EEE GGG HHH III JJJ KKK LLL MMM NNN OOO PPP QQQ BBB DDD EEE FFF K P

2 1 Attach side panels to bottom shelf using three 1/4-20x1/2” screws, 7mm lock washers per panel. IMPORTANT: Panel with hole must be on left side of bottom shelf. Screw in the two locking casters at the rear of the bottom shelf and the two fixed casters at the front , and tighten with the caster wr...

3 4 This step requires two people to lift and position grill head onto cart. Carefully lower the grill head onto the cart, aligning slots at bottom of grill head with posts on cart side panels. Make sure the regulator hose is hanging inside the cart. Grill head must face open side of cart. Regulator...

5 Insert front brace under control panel and between cart side panels. Secure using two 1/4-20x1½” 1/4-20x1½” 1/4-20x1½” 7mm Lock 7mm Lock Front Brace Control Panel Washer washer Screw screw Qty.4 Qty.4 screws, 7mm lock washers on each side. 18 6 Insert flange on right side shelf into side shelf bra...

7 Insert flange on left side shelf into side shelf brackets on side of firebox, shown C . washers, shown A . Remove the three screws and washers that are attached on left side of firebox front, shown B . Attach left side lower fascia to left side upper fascia using three #10x3/8” screws, 5mm lock wa...

8 B A On back of grill, place upper back panel between side panels and above lower back panel. Secure upper back panel, in lower holes, using one 1/4-20x1½” 1/4-20x1½” screw and 7mm lock washer on each side. In upper holes, use one screw and 7mm lock washer on each side, shown B . on the cart, secur...

10 Insert sideburner burner into left shelf.shelf, shown A . The stud on bottom of burner fits into rear small hole in sideburner drip pan on Secure burner to sideburner drip pan with one Wing nut, shown B . Make sure burner tube engages sideburner valve, shown C . B A Sideburner burner Sideburner d...

12 Inside the cart left, connect the adapter wire harnesses to the light wire harnesses as shown. Adapter Light wire harness Adapter wire harness Lower back panel (Inside) 22 11 Under sideburner shelf, attach sideburner ignitor wire to electrode, shown A . Place sideburner grate onto sideburner shel...

13 Inside of cart, insert rear shield tabs into slots next to grease tray opening on upper back panel, shown A . Attach front shield tabs(with holes) under front brace with two #8x3/8” self-tapping screws, shown B . Tank heat shield Cart lower back panel Front Brace #8x3/8” #8x3/8” self-tapping scre...

15 16 Place the Condiment Basket on the right door inside; make sure to insert the legs of the Condiment Basket into the brackets which were attached on the door inside shown as below. Condiment basket Bracket Connect each of the wires from the main burner electrodes, and sideburner electrode into t...

17 25 Put divider panels between burners, shown A. Secure divider panels to firebox front using two #8x3/8” self-tapping screws, shown B. Secure divider panels to firebox rear using two #8x3/8” self-tapping screws, shown C. #8x3/8” self-tapping screw #8x3/8” self-tapping screw #8x3/8” self-tapping s...

18 26 Insert temperature gauge stem into the bigger hole on the black panel,shown A . Make sure the gauge is pushed in as far as it will go, then push the gauge downward until it clips into the panel, as shown in B/C . Temperature gauge Temperature gauge stem Control panel Knob bezel A C B Back of t...

Place cooking grates onto the firebox as shown. Make sure to put taller end at rear of fire box. firebox. 20 21 Assembled warming rack Warming rack Cooking grate Rear of grate Rear of fire box 27 Insert the two wire ends at rear of warming rack into holes in back of Front wires of warming rack rest ...

On back of grill, slide grease tray into opening in upper back panel. CAUTION Failure to install grease tray will cause hot grease to drip from bottom of grill with risk of fire or property damage. . 22 23 LP CYLINDER IS SOLD SEPARATELY. Fill and leak check the cylinder before attaching to grill and...

EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Problem Gas leaking from cracked/cut/burned hose. Gas leaking from LP cylinder. Gas leaking from LP cylinder valve. Gas leaking between LP cylinder and regulator connection. Fire ...

Troubleshooting ( continued ) Problem Burner(s) will not light using ignitor.(See Electronic Ignition Troubleshooting also) Burner(s) will notmatch light. Sudden drop in gasflow or low flame. Flames blow out. Flare-up. Persistent grease fire. Flashback...(fire in burner tube(s)). Unable to fill LP c...

Troubleshooting - Electronic Ignition Problem (Ignition) SECTION I No sparks appear at any electrodes when Electronic Ignition Button is pressed; no noise can be heard from spark module. SECTION II SECTION III Sparks are present but not at all electrodes and/or not at full strength Possible Cause • ...